CN105082603A - Rotating disc type straw cold pressing forming machine - Google Patents
Rotating disc type straw cold pressing forming machine Download PDFInfo
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- CN105082603A CN105082603A CN201510558479.5A CN201510558479A CN105082603A CN 105082603 A CN105082603 A CN 105082603A CN 201510558479 A CN201510558479 A CN 201510558479A CN 105082603 A CN105082603 A CN 105082603A
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Abstract
The invention provides a rotating disc type straw cold pressing forming machine. A rotating disc mechanism comprises a rotating disc, a rotating disc base and a servo motor. A feeding device comprises a feeding machine frame, an upper feeding die, a feeding base plate and a feeding oil cylinder. A forming main machine comprises a main machine frame, an upper forming die and a forming base plate and further comprises a main oil cylinder used for driving the upper forming die. A discharging device comprises a discharging machine frame, an upper discharging die and a discharging base plate and further comprises a discharging oil cylinder used for driving the upper discharging die to conduct discharging. Lower forming dies, on the rotating disc, of the feeding device, the forming main machine and the discharging device are distributed on the same horizontal center circle of the rotating disc at equal intervals. The servo motor drives the rotating disc to rotate, and the angle of each rotation is 120 degrees. According to the rotating disc type straw cold pressing forming machine, the three procedures of feeding pre-pressing, high-pressure forming and forming discharging are conducted in three stations on the rotating disc at the same time, and thus work efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of stalk treatment facility, particularly relate to a kind of stalk chilling press.
Background technology
China is large agricultural country, annual produces all kinds of agricultural crop straw about 700,000,000 tons, wherein about has 50% not to be utilized effectively, not only wastes resource, but also due to the open incineration of a large amount of stalk, causes serious atmosphere pollution.Therefore, develop biomass straw this great reproducible clean energy resource to set up sustainable development energy resource system, promote national economy to develop in a healthy way and environmental protection is all significant.Multiple-station turntable type stalk chilling press of the present invention is exactly a equipment developed in line with this purpose, its effect is by agricultural crop straw loose after chopping, under normal temperature state, by high pressure be pressed into have definite shape, density large, high solid molding fuel can be measured.Its density can reach original 15-30 times, facilitates and stores and transport.Can be widely used in all many-sides such as civil heating, life energy, Industrial Boiler, gasifying electricity generation, thermal power generation, be the desirable substitute products of coal, gas, the wet goods high price energy.
China Patent Publication No. is 2617563Y, denomination of invention is straw feedstuff cubing machine, sliding sleeve and piston is provided with in cuber casing, a feeding bin is also provided with in cuber casing, drift is connected to pistons end and is placed in feeding bin, feeding bin side has charging aperture, and material is sent in feeding bin by charging aperture by feeding auger, and the other end of cuber casing is provided with forming module, sizing module.
But the compacting due to its stalk is constantly pressed in casing through drift, and forming module from the coarse to fine, is pressed into bulk in material from the coarse to fine process, but large for density, when can measure high stalk solid molding fuel, its pressure does not reach designing requirement.
Summary of the invention
The technical problem to be solved in the present invention be to provide one at one time in complete charging precompressed, high-pressure molding and shaping discharging multiple-station turntable type stalk chilling press.
Technical scheme of the present invention is:
A kind of rotating disc type stalk chilling press, comprises rotating disk mechanism, feed arrangement, molding main-machine, drawing mechanism and hydraulic system, electrical system;
Rotating disk mechanism comprises rotating disk, rotary base and for driving the servomotor of rotating disk;
Feed arrangement comprises charging frame, charging patrix and charging backing plate, also comprises for driving charging patrix to carry out the charging oil cylinder of precompressed to stalk material;
Molding main-machine comprises mainframe, shaping upper and shaping backing plate, also comprise for drive shaping upper stalk material is pressed into stalk briquette master cylinder;
Drawing mechanism comprises discharging frame, discharging patrix and discharging backing plate, also comprises the discharging oil cylinder for driving the discharging of discharging patrix; Wherein discharging backing plate has tapping channel;
The axis coinciding of the shaping counterdie that charging patrix, shaping upper, discharging patrix are corresponding with on each comfortable rotating disk respectively;
Shaping counterdie decile is arranged in the same level center circle of rotating disk, and by driven by servomotor turntable rotation, wherein each anglec of rotation is 120 °.
Beneficial effect
1. the shaping counterdie decile on rotating disk is arranged in the same level center circle of rotating disk, and three stations like this on rotating disk carry out charging precompressed, high-pressure molding and shaping discharging three process simultaneously.
2. above-mentioned equipment is under continuous duty, and each anglec of rotation of rotating disk is 120 °, completes a charging and a discharging simultaneously, drastically increases operating efficiency.
Accompanying drawing explanation
Fig. 1 is agent structure schematic diagram of the present invention.
Fig. 2 is the generalized section of feed arrangement of the present invention.
Fig. 3 is the generalized section of molding main-machine of the present invention.
Fig. 4 is the generalized section of drawing mechanism of the present invention.
In figure: being denoted as in figure:
The shaping counterdie of 1-feed arrangement 2-rotating disk 3-stalk material 4-charging backing plate 5-charging patrix 6-molding main-machine 7-shaping upper 8-shaping backing plate 9-discharging patrix 10-stalk briquette 11-discharging backing plate 12-drawing mechanism 13-.
Detailed description of the invention
For the ease of understanding, below in conjunction with the drawings and specific embodiments, the invention will be further described.
As shown in Figure 1, multiple-station turntable type stalk chilling press is primarily of rotating disk mechanism, feed arrangement 1, molding main-machine 6, drawing mechanism 10 and the composition such as hydraulic system, electrical system.
Rotating disk mechanism is made up of rotating disk 2, rotating disk support, servomotor etc.Wherein, three composing type counterdie 13 deciles are arranged in the same center circle of rotating disk 2, are rotated by driven by servomotor rotating disk 2, and accurately control the anglec of rotation of rotating disk 2.
Feed arrangement 1 is made up of charging frame, charging oil cylinder, charging patrix 5, charging backing plate 4 etc.; Wherein, charging oil cylinder applies downward precompression to charging patrix, and when rotating disk is static, charging patrix 5 accurately aligns with shaping counterdie herein;
Molding main-machine 6 is made up of mainframe, master cylinder, shaping upper 7, shaping backing plate 8 etc.; Wherein, master cylinder applies downward pressure to shaping upper 13, and when rotating disk is static, shaping upper 7 accurately aligns with shaping counterdie herein;
Drawing mechanism 12 is made up of discharging frame, discharging oil cylinder, discharging patrix 9, discharging backing plate 11 etc.Wherein, discharging oil cylinder applies downward ejecting force to discharging patrix 9, and when rotating disk is static, discharging patrix 9 accurately aligns with shaping counterdie herein;
Hydraulic system is made up of motor, hydraulic pump, electromagnetic relief valve, solenoid directional control valve, pressure switch etc., and hydraulic system provides operation power to each hydraulic mechanism, and its sequence of movement is by electrical control;
Electrical system is made up of PLC, travel switch, relay etc., is responsible for the start and stop and the sequencing thereof that control this equipment everything;
As shown in Figure 2,3, 4, stalk briquette 10 moulding process is resolved into charging precompressed, high-pressure molding and shaping discharging three stations by the present invention, and each station all has an identical shaping counterdie 13, and decile is configured in the same center circle of rotating disk.Three stations are mounted with feed arrangement 1, molding main-machine 6 and drawing mechanism 12 respectively.When equipment normally works, rotating disk often turns 120 ° and just stops immediately, and three stations now on rotating disk 2 carry out the three process such as charging precompressed, high-pressure molding and shaping discharging, after each procedure completes and resets simultaneously, rotating disk starts rotation 120 ° again, circulates and so forth.
Like this, described multiple-station turntable type stalk chilling press is when normally working, and rotating disk 2 often turns 120 ° will complete one-shot forming discharging, drastically increases operating efficiency.This equipment adopts electromechanical integration technology, is processed in real time, thus accurately controls each mechanism, finally realize the charging of equipment, the automatic operation of the links such as high-pressure molding and discharging by PLC to the signal of telecommunication that each sensor sends.
Specifically, when feed arrangement 1 completes charging, the precompressed of stalk material 3, molding main-machine 6 completes at one time and is pressed into stalk briquette 10 to the stalk material 3 of this station, drawing mechanism 12 also completes the discharging work of the stalk briquette 10 to this station simultaneously, then after the patrix of each station upwards also resets, rotating disk 2 rotates 120 °, repeats above-mentioned action.
The content be not described in detail in this description belongs to the known prior art of professional and technical personnel in the field.
The above; be only the better detailed description of the invention of the present invention, but scope is not limited thereto, is anyly familiar with those skilled in the art of the present technique in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within scope.Therefore, scope should be as the criterion with claims protection domain.
Claims (1)
1. a rotating disc type stalk chilling press, comprises rotating disk mechanism, feed arrangement (1), molding main-machine (6), drawing mechanism (12) and hydraulic system, electrical system;
Described rotating disk mechanism comprises rotating disk (2), rotary base and for driving the servomotor of rotating disk (2);
Described feed arrangement (1) comprises charging frame, charging patrix (5) and charging backing plate (4), also comprises for driving charging patrix (5) to carry out the charging oil cylinder of precompressed to stalk material (3);
Described molding main-machine (6) comprises mainframe, shaping upper (7) and shaping backing plate (8), also comprise for drive described shaping upper (7) stalk material (3) is pressed into stalk briquette (10) master cylinder;
Described drawing mechanism (12) comprises discharging frame, discharging patrix (9) and discharging backing plate (11), also comprises the discharging oil cylinder for driving the discharging of described discharging patrix (9); Wherein discharging backing plate (9) has tapping channel;
It is characterized in that, the axis coinciding of the shaping counterdie (13) that described charging patrix (5), shaping upper (7), discharging patrix (9) are corresponding with the rotating disk (2) described in each leisure respectively;
Described shaping counterdie (13) decile is arranged in the same level center circle of described rotating disk (2), is rotated by rotating disk described in driven by servomotor (2), and wherein each anglec of rotation is 120 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510558479.5A CN105082603A (en) | 2015-09-06 | 2015-09-06 | Rotating disc type straw cold pressing forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510558479.5A CN105082603A (en) | 2015-09-06 | 2015-09-06 | Rotating disc type straw cold pressing forming machine |
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| CN105082603A true CN105082603A (en) | 2015-11-25 |
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| CN201510558479.5A Pending CN105082603A (en) | 2015-09-06 | 2015-09-06 | Rotating disc type straw cold pressing forming machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106701242A (en) * | 2017-01-10 | 2017-05-24 | 光大绿色环保管理（深圳）有限公司 | Movable type biomass forming machine |
| CN107127999A (en) * | 2017-06-28 | 2017-09-05 | 太原科技大学 | A kind of powder pressing shaped device |
| CN107511907A (en) * | 2017-09-04 | 2017-12-26 | 深圳永呈电子科技有限公司 | A kind of chips fuel process equipment of natural environmental-protective |
| CN108215304A (en) * | 2018-02-11 | 2018-06-29 | 华南理工大学 | A kind of rotary straw compression-molding apparatus and its application method |
| CN109910129A (en) * | 2019-03-18 | 2019-06-21 | 潘声田 | The punch forming process of particieboard |
| CN110091410A (en) * | 2019-05-16 | 2019-08-06 | 东华大学 | It is a kind of by the broken equipment for being converted into environmental friendly packaging box of stalk |
| CN110675723A (en) * | 2019-10-30 | 2020-01-10 | 北京林业大学 | Biomass fuel compression molding teaching machine |
| CN110815917A (en) * | 2019-12-14 | 2020-02-21 | 洛阳福格森机械装备有限公司 | Straw compression device for corn harvester |
| CN111716788A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydration method for garbage treatment |
| CN111716789A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydrator for garbage disposal |
| CN115336475A (en) * | 2022-08-18 | 2022-11-15 | 上海博哉科技有限公司 | Quick ejection of compact straw briquetting machine |
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| CN2342972Y (en) * | 1998-10-08 | 1999-10-13 | 王屹峰 | Multi-station ring disc automatic feeding and prepressing device for powder particles |
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| CN202608084U (en) * | 2011-08-24 | 2012-12-19 | 张伟伟 | Rotating disc type hydraulic forming machine |
| CN203680852U (en) * | 2013-11-14 | 2014-07-02 | 重庆周君记火锅食品有限公司 | Rotary table forming mechanism |
| CN203994820U (en) * | 2014-06-29 | 2014-12-10 | 徐州一重锻压设备有限公司 | Discus press-forming machine |
| CN104395063A (en) * | 2012-05-25 | 2015-03-04 | 布莱史塔生产有限两合公司 | Rotary indexing press |
| CN204998021U (en) * | 2015-09-06 | 2016-01-27 | 湖北合加环境设备有限公司 | Carousel formula straw cold pressing forming machine |
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2015
- 2015-09-06 CN CN201510558479.5A patent/CN105082603A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2342972Y (en) * | 1998-10-08 | 1999-10-13 | 王屹峰 | Multi-station ring disc automatic feeding and prepressing device for powder particles |
| JP2001030095A (en) * | 1999-07-23 | 2001-02-06 | Miyazaki Seisaku Kk | Press device |
| CN201073828Y (en) * | 2007-07-26 | 2008-06-18 | 张永明 | Plastic gasket automatic molding machine |
| CN202608084U (en) * | 2011-08-24 | 2012-12-19 | 张伟伟 | Rotating disc type hydraulic forming machine |
| CN104395063A (en) * | 2012-05-25 | 2015-03-04 | 布莱史塔生产有限两合公司 | Rotary indexing press |
| CN203680852U (en) * | 2013-11-14 | 2014-07-02 | 重庆周君记火锅食品有限公司 | Rotary table forming mechanism |
| CN203994820U (en) * | 2014-06-29 | 2014-12-10 | 徐州一重锻压设备有限公司 | Discus press-forming machine |
| CN204998021U (en) * | 2015-09-06 | 2016-01-27 | 湖北合加环境设备有限公司 | Carousel formula straw cold pressing forming machine |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106701242A (en) * | 2017-01-10 | 2017-05-24 | 光大绿色环保管理（深圳）有限公司 | Movable type biomass forming machine |
| CN107127999A (en) * | 2017-06-28 | 2017-09-05 | 太原科技大学 | A kind of powder pressing shaped device |
| CN107127999B (en) * | 2017-06-28 | 2019-06-25 | 太原科技大学 | A kind of powder pressing molding machine |
| CN107511907A (en) * | 2017-09-04 | 2017-12-26 | 深圳永呈电子科技有限公司 | A kind of chips fuel process equipment of natural environmental-protective |
| CN108215304A (en) * | 2018-02-11 | 2018-06-29 | 华南理工大学 | A kind of rotary straw compression-molding apparatus and its application method |
| CN109910129A (en) * | 2019-03-18 | 2019-06-21 | 潘声田 | The punch forming process of particieboard |
| CN110091410A (en) * | 2019-05-16 | 2019-08-06 | 东华大学 | It is a kind of by the broken equipment for being converted into environmental friendly packaging box of stalk |
| CN110091410B (en) * | 2019-05-16 | 2021-04-20 | 东华大学 | Device for converting straw into environment-friendly packaging box |
| CN110675723A (en) * | 2019-10-30 | 2020-01-10 | 北京林业大学 | Biomass fuel compression molding teaching machine |
| CN110815917A (en) * | 2019-12-14 | 2020-02-21 | 洛阳福格森机械装备有限公司 | Straw compression device for corn harvester |
| CN110815917B (en) * | 2019-12-14 | 2024-04-16 | 洛阳福格森机械装备有限公司 | Straw compression device for corn harvester |
| CN111716788A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydration method for garbage treatment |
| CN111716789A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydrator for garbage disposal |
| CN115336475A (en) * | 2022-08-18 | 2022-11-15 | 上海博哉科技有限公司 | Quick ejection of compact straw briquetting machine |
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Application publication date: 20151125 |