CN105014817A - Automatic rotary feeding device of open rubber mixing machines - Google Patents
Automatic rotary feeding device of open rubber mixing machines Download PDFInfo
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- CN105014817A CN105014817A CN201510479569.5A CN201510479569A CN105014817A CN 105014817 A CN105014817 A CN 105014817A CN 201510479569 A CN201510479569 A CN 201510479569A CN 105014817 A CN105014817 A CN 105014817A
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Abstract
An automatic rotary feeding device of open rubber mixing machines is composed of a rack, a feeding mechanism, a rotating mechanism, belt conveyors and a numerical control system. The feeding mechanism is installed on the rack. The rotating mechanism is a bearing and rotating body of the device and is provided with a device base and a rotating disk. The rotating disk is installed on the device base. The rack is connected to the rotating disk. The two belt conveyors are installed below rollers of the rubber mixing machines. The numerical control system comprises a controller composed of an intelligent element with a PLC logic processor as a core, a touch display screen, a feeding motor, a rotary motor and a transmission motor. The controller automatically controls the device to run through a servo motor according to a program which is edited in advance and a modification program input through the touch display screen; the controller has the automatic and manual interchange function and meanwhile has the automatic fault recognition function and the information remote transmission function; and the device is installed between the front rubber mixing machine and the rear rubber mixing machine to form a continuous automatic production line.
Description
Technical field
The present invention relates to a kind of automatic rotary material feeder of opening rubber mixing machine, belong to rubber and plastics machine and digital control technology field.
Background technology
Use rubber and plastics machine widely nothing more than opening rubber mixing machine at rubber and plastic manufacture field, in the EVA dead meal regeneration technology of especially rising in recent years, pulley type disintegrating machine is generally adopted to add opening rubber mixing machine, particle first after pulley type crusher in crushing, then is transported to mixing one-tenth film on opening rubber mixing machine by EVA dead meal.But be hand fed, artificial batch turning, a dead lift in this process for many years always.Although pulley type disintegrating machine noise poor efficiency is very high, but not that primary fragmentation just can reach graininess, therefore initial flue gas material is by manually broken to disintegrating machine feeding, when the particle after primary crushing run up to a certain amount of after, will by manually particle being had bad luck after disintegrating machine feeding again before disintegrating machine, when particle is broken into particulate material by disintegrating machine again, also needs manually particulate material to be transported to opening rubber mixing machine and carry out mixing one-tenth film.Like this by hand fed, batch turning, to carry not only labour intensity large, recruitment cost is high, and often often will shut down wait to expect because Manual Speed does not catch up with the speed of machine.The shutdown of medium-and-large-sized equipment is restarted will consume many reactive energies, virtually adds energy resource consumption and cost to enterprise.
Summary of the invention
For solving above-mentioned pulley type disintegrating machine, opening rubber mixing machine because of manually-operated technological deficiency, the present invention discloses a kind of automatic rotary material feeder of opening rubber mixing machine.
The technical solution adopted in the present invention is: a kind of automatic rotary material feeder of opening rubber mixing machine, by frame, feed mechanism, rotating mechanism, belt conveyor, digital control system is formed, feed mechanism is arranged on frame, rotating mechanism is carrying and the rotating main body of this device, there are device pedestal and rotating disc, rotating disc is arranged on device pedestal, frame is connected to rotating disc, belt conveyor is formed by two covers and is arranged on below rubber mixing machine cylinder, digital control system comprises with the controller of the PLC logic processor intelligent element composition that is core, touch display screen, feeding motor, electric rotating machine and transmission motor, controller is according to the program of editing in advance and the update routine inputted by touch display screen, automatically this plant running is controlled by servomotor, controller has and automatically and manually exchanges function, possess fault automatically to identify simultaneously, information remote transfer function, continuous print automatic assembly line is formed between the front and back that this device is arranged on two rubber mixing machines, feed mechanism is born and is included in splicing and the function to two rubber mixing machine feedings below two belt conveyors.
Frame is lower straight curved hook-shape structure and is made up of two sides of symmetry, comprise framework connecting plate, connect square beam, sprocket wheel installing plate, pulley groove, chain and guide plate, the inside of crotch is front, after the back side of crotch is, framework connecting plate is connected to the lower end of two sides, connect square beam connects as a whole by two sides after two sides, sprocket wheel installing plate extends in the upper end of two sides, pulley groove and chain extend with oriented parallel from bottom to top inside two sides, pulley groove is front, chain is rear, guide plate is connected to the bottom of pulley groove.
Guide plate forms by two pieces, and two limit is right-angle side, and another limit is concavity arc-shaped edges, and one of them right-angle side is connected to the bottom of pulley groove, and below, concavity arc-shaped edges forward for another right-angle side.
Feed mechanism comprises hopper and transmission component, four lifting pulleys are had after hopper, there is front-wheel the front end of hopper bottom, transmission component comprises gearbox, drive sprocket, around sprocket wheel, chain, lifting shaft, lifting chain, connecting axle, gearbox to be arranged on below frame and to connect feeding motor, drive sprocket is connected to the clutch end of gearbox, sprocket wheel installing plate and chain is arranged on around sprocket wheel, chain passes through around sprocket ring around in chain, drive sprocket is connected to below chain, the two ends of lifting shaft are connected to chain by cuff link, lifting chain forms by two, its one end is connected to the both sides of lifting shaft, the other end is connected to above hopper back through connecting axle and connecting plate.
Lifting pulley is in pulley groove when hopper is elevated and slides, and leaves pulley groove during hopper splicing state.
Cuff link is the platy structure of the semicircle other end rounded square in one end, the two sides of plate is plane, side has clip slot in one end of rounded square, the plane of semicircle one end there is a lifting shaft connecting hole, the plane of rounded square one end there are two connecting holes, cuff link and chain are linked together by connecting hole by chain shaft, and chain is clamped in clip slot.
Rotating mechanism also comprises rotating shaft, swing pinion, universal wheel except device pedestal and rotating disc, swivel bearing is had in the middle of device pedestal, rotary teeth is had outside swivel bearing, rotating shaft is connected to the center below rotating disc and is connected to swivel bearing, swing pinion is engaged on rotary teeth, and swing pinion is connected to the gear above rotating disc by axle, and gear connects electric rotating machine, universal wheel is connected to below rotating disc periphery, and frame is connected to above rotating disc by framework connecting plate.
Universal wheel comprises longitudinal axis, longitudinal bearing, lateral shaft, horizontal bearing, universal wheel body, longitudinal axis is upwards extended by universal wheel body and connects rotating disc, longitudinal bearing is plane bearing, be connected to below rotating disc and between universal wheel body, clip slot is had below universal wheel body, horizontal bearing is connected in the middle of clip slot by lateral shaft, contacting with device pedestal below of horizontal bearing.
Belt conveyor comprises frame, support bar, cylinder, belt adjusting mechanism, connecting mechanism for motor and transmission belt, frame forms by two and is fixed to square body by support bar, cylinder is laterally arranged on two ends and the centre of frame, belt adjusting mechanism is arranged on a termination of frame, connecting mechanism for motor is connected to the side of belt adjusting mechanism with one end, connecting mechanism for motor one end connects drum shaft, and the other end connects transmission motor, and transmission belt installs around on cylinder.
The invention has the beneficial effects as follows: it is the controller of core that device introduces PLC, digitlization, intelligentized control method safety and stability and accurately more, feed mechanism according to requirements of process respectively at two rubber mixing machine splicings and feeding, belt conveyor accepts the sizing material fallen by rubber mixing machine roller, kept in by programme-control or export, substitute artificial splicing, carrying, feeding operations completely, effectively reduce labour intensity and recruitment cost, increase substantially the operational efficiency of rubber mixing machine.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described:
Fig. 1 is splicing state side structure schematic diagram of the present invention;
Fig. 2 is feeding state side structure schematic diagram of the present invention;
Fig. 3 is frame side structural representation;
Fig. 4 is the hopper back side and bindiny mechanism's structural representation;
Fig. 5 is rotating mechanism lateral section partial structurtes and universal wheel enlarged diagram;
Fig. 6 is belt conveyor Facad structure schematic diagram.
A in figure, this device, B, rubber mixing machine 1, C, rubber mixing machine 2, 1, frame, 3, rotating mechanism, 4, belt conveyor, 5, feeding motor, 6, electric rotating machine, 11, framework connecting plate, 12, connect square beam, 13, sprocket wheel installing plate, 14, pulley groove, 15, chain, 16, guide plate, 21, hopper, 22, chain, 23, transmission component, 24, lifting chain, 25, lifting pulley, 26, lifting shaft, 27, connecting axle, 28, connecting plate, 29, hopper front-wheel, 31, device pedestal, 32, rotating disc, 33, rotating shaft, 34, universal wheel, 35, swing pinion, 341, longitudinal axis, 342, longitudinal bearing, 343, lateral shaft, 344, horizontal bearing, 345, universal wheel body, 41, frame, 42, cylinder, 43, support bar, 44, belt adjusting mechanism, 45, connecting mechanism for motor, 46, transmission belt.
Detailed description of the invention
At Fig. 1, in the embodiment of 2, a kind of automatic rotary material feeder of opening rubber mixing machine, by frame 1, feed mechanism, rotating mechanism 3, belt conveyor 4, digital control system is formed, and feed mechanism is arranged on frame 1, and rotating mechanism 3 is carrying and the rotating main body of this device A, there are device pedestal 31 and rotating disc 32, rotating disc 32 is arranged on device pedestal 31, and frame 1 is connected to rotating disc 32, and belt conveyor 4 is formed by two covers and is arranged on rubber mixing machine B, below C cylinder, digital control system comprises with the controller of the PLC logic processor intelligent element composition that is core, touch display screen, feeding motor 5, electric rotating machine 6 and transmission motor, controller, according to the program of editing in advance and the update routine inputted by touch display screen, automatically controls this device A by servomotor and runs, and controller has and automatically and manually exchanges function, possesses fault simultaneously and automatically identifies, information remote transfer function, this device A is arranged on two rubber mixing machine B, form continuous print automatic assembly line between the front and back of C, feed mechanism is born and is included in the splicing below of two belt conveyors 4 and to two rubber mixing machine B, the function of C feeding.
In the embodiments of figure 3, frame 1 is lower straight curved hook-shape structure and is made up of two sides of symmetry, comprise framework connecting plate 11, connect square beam 12, sprocket wheel installing plate 13, pulley groove 14, chain 15 and guide plate 16, the inside of crotch is front, after the back side of crotch is, framework connecting plate 11 is connected to the lower end of two sides, connect square beam 12 connects as a whole by two sides after two sides, sprocket wheel installing plate 13 extends in the upper end of two sides, pulley groove 14 and chain 15 extend with oriented parallel from bottom to top inside two sides, pulley groove 14 is front, chain 15 is rear, guide plate is connected to the bottom of pulley groove.
Guide plate 16 in Fig. 3 forms by two pieces, and two limit is right-angle side, and another limit is concavity arc-shaped edges, and one of them right-angle side is connected to the bottom of pulley groove 14, and below, concavity arc-shaped edges forward for another right-angle side.
In the fig. 4 embodiment, feed mechanism comprises hopper 21 and transmission component, four lifting pulleys 25 are had after hopper 21, there is front-wheel 29 front end of hopper 21 bottom surface, transmission component comprises gearbox, drive sprocket, around sprocket wheel, chain 22, lifting shaft 26, lifting chain 24, connecting axle 27, gearbox is arranged on frame 1 below and connect feeding motor 5, drive sprocket is connected to the clutch end of gearbox, sprocket wheel installing plate 13 and chain 15 is arranged on around sprocket wheel, chain 22 passes through around sprocket ring around in chain 15, drive sprocket is connected to below chain 22, the two ends of lifting shaft 26 are connected to chain 22 by cuff link, lifting chain 24 forms by two, its one end is connected to the both sides of lifting shaft 26, the other end is connected to above hopper 21 back through connecting axle 27 and connecting plate 28.
Lifting pulley 25 is in pulley groove 14 when hopper 21 is elevated and slides, and leaves pulley groove 14 during hopper 21 splicing state.
Cuff link is the platy structure of the semicircle other end rounded square in one end, the two sides of plate is plane, side has clip slot in one end of rounded square, the plane of semicircle one end there is lifting shaft 26 connecting hole, the plane of rounded square one end there are two connecting holes, cuff link and chain 22 are linked together by connecting hole by chain 22 axle, and chain 22 is clamped in clip slot.
In the 5 embodiment of figure 5, rotating mechanism 3 also comprises rotating shaft 33 except device pedestal 31 and rotating disc 32, swing pinion 35, universal wheel 34, swivel bearing is had in the middle of device pedestal 31, rotary teeth is had outside swivel bearing, rotating shaft 33 is connected to the center below rotating disc 32 and is connected to swivel bearing, swing pinion 35 is engaged on rotary teeth, swing pinion 35 is connected to the gear above rotating disc 32 by axle, gear connects electric rotating machine 6, universal wheel 34 is connected to below rotating disc 32 periphery, frame 1 is connected to above rotating disc 32 by framework connecting plate 11.
The embodiment of Fig. 5 also shows: universal wheel 34 comprises longitudinal axis 341, longitudinal bearing 342, lateral shaft 343, horizontal bearing 344, universal wheel body 345, longitudinal axis 341 is upwards extended by universal wheel body 345 and connects rotating disc 32, longitudinal bearing 342 is plane bearing, be connected to below rotating disc 32 and between universal wheel body 345, universal wheel body 345 has clip slot below, horizontal bearing 344 is connected in the middle of clip slot by lateral shaft 343, contacting with device pedestal 31 below of horizontal bearing 344.
In the embodiment in fig 6, belt conveyor 4 comprises frame 41, support bar 43, cylinder 42, belt adjusting mechanism 44, connecting mechanism for motor 45 and transmission belt 46, frame 41 forms by two and is fixed to square body by support bar 43, cylinder 42 is laterally arranged on two ends and the centre of frame 41, belt adjusting mechanism 44 is arranged on a termination of frame 41, connecting mechanism for motor 45 is connected to the side of belt adjusting mechanism 44 with one end, connecting mechanism for motor 45 one end connects cylinder 42 axle, the other end connects transmission motor, and transmission belt 46 installs around on cylinder 42.
Embodiment 1: connect this device A and rubber mixing machine 1B power supply, this device A and rubber mixing machine 1B startup optimization, the transmission belt 46 that the sizing material of being derived downwards by rubber mixing machine 1B roller is on the belt conveyor 4 below roller is accepted, and belt conveyor 4 is now in holding state according to the program of setting.
Embodiment 2: during this device A holding state, four lifting pulleys 25 of hopper 21 are directed to plate 16 guiding and leave pulley groove 14, the hopper 21 splicing state be in below belt conveyor 4 suitable for reading when declining.
Embodiment 3: according to the program of setting, when the sizing material that transmission belt 46 is accepted reaches a certain amount of, controller command motor runs, and transmission motor-driven belt conveyer 4 rotates, the sizing material be on transmission belt 46 is transferred in hopper 21, and hopper 21 completes splicing program.
Embodiment 4: after hopper 21 completes splicing program, controller instruction feeding motor 5 runs, power runs through gearbox chain drive-belt 22, the kinetic energy of chain 22 draws hopper 21 rise through cuff link, lifting shaft 26, lifting chain 24, four lifting pulleys 25 of hopper 21, under guide plate 16 guides, move by the export-oriented pulley groove 14 of pulley groove 14.When hopper 21 continues the crotch section rising to elevator platform 1, lifting pulley 25 moves ahead by the guiding easement hook curve of pulley groove 14, hopper 21 is guided progressively to tilt, until lean forward to some extent in the back suitable for reading of hopper 21, sizing material is poured into above rubber mixing machine 1B completely, hopper 21 completes feed program, and controller instruction hopper 21 returns.
Embodiment 5: when the sizing material that hopper 21 is accepted needs to be transported to rubber mixing machine 2C, controller instruction electric rotating machine 6 runs, the power of electric rotating machine 6 drives rotating disc 32 to rotate through rotating shaft 33, swing pinion 35, after stopping is located automatically in the front that rotating disc 32 drives frame 1 mounted thereto, hopper 21 rotates to rubber mixing machine 2C, repeat above action.
Claims (9)
1. the automatic rotary material feeder of an opening rubber mixing machine, by frame, feed mechanism, rotating mechanism, belt conveyor, digital control system is formed, it is characterized in that: feed mechanism is arranged on frame, rotating mechanism is carrying and the rotating main body of this device, there are device pedestal and rotating disc, rotating disc is arranged on device pedestal, frame is connected to rotating disc, belt conveyor is formed by two covers and is arranged on below rubber mixing machine cylinder, digital control system comprises with the controller of the PLC logic processor intelligent element composition that is core, touch display screen, feeding motor, electric rotating machine and transmission motor, controller is according to the program of editing in advance and the update routine inputted by touch display screen, automatically this plant running is controlled by servomotor, controller has and automatically and manually exchanges function, possess fault automatically to identify simultaneously, information remote transfer function, continuous print automatic assembly line is formed between the front and back that this device is arranged on two rubber mixing machines, feed mechanism is born and is included in splicing and the function to two rubber mixing machine feedings below two belt conveyors.
2. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 1, it is characterized in that: described frame is lower straight curved hook-shape structure and is made up of two sides of symmetry, comprise framework connecting plate, connect square beam, sprocket wheel installing plate, pulley groove, chain and guide plate, the inside of crotch is front, after the back side of crotch is, framework connecting plate is connected to the lower end of two sides, connect square beam connects as a whole by two sides after two sides, sprocket wheel installing plate extends in the upper end of two sides, pulley groove and chain extend with oriented parallel from bottom to top inside two sides, pulley groove is front, chain is rear, guide plate is connected to the bottom of pulley groove.
3. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 2, it is characterized in that: described guide plate forms by two pieces, two limit is right-angle side, another limit is concavity arc-shaped edges, one of them right-angle side is connected to the bottom of pulley groove, below, concavity arc-shaped edges forward for another right-angle side.
4. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 1, it is characterized in that: described feed mechanism comprises hopper and transmission component, four lifting pulleys are had after hopper, there is front-wheel the front end of hopper bottom, transmission component comprises gearbox, drive sprocket, around sprocket wheel, chain, lifting shaft, lifting chain, connecting axle, gearbox to be arranged on below frame and to connect feeding motor, drive sprocket is connected to the clutch end of gearbox, sprocket wheel installing plate and chain is arranged on around sprocket wheel, chain passes through around sprocket ring around in chain, drive sprocket is connected to below chain, the two ends of lifting shaft are connected to chain by cuff link, lifting chain forms by two, its one end is connected to the both sides of lifting shaft, the other end is connected to above hopper back through connecting axle and connecting plate.
5. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 4, is characterized in that: described lifting pulley is in pulley groove when hopper is elevated and slides, and leaves pulley groove during hopper splicing state.
6. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 4, it is characterized in that: described cuff link is the platy structure of the semicircle other end rounded square in one end, the two sides of plate is plane, side has clip slot in one end of rounded square, the plane of semicircle one end there is a lifting shaft connecting hole, the plane of rounded square one end has two connecting holes, cuff link and chain are linked together by connecting hole by chain shaft, and chain is clamped in clip slot.
7. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 1, it is characterized in that: described rotating mechanism also comprises rotating shaft except device pedestal and rotating disc, swing pinion, universal wheel, swivel bearing is had in the middle of device pedestal, rotary teeth is had outside swivel bearing, rotating shaft is connected to the center below rotating disc and is connected to swivel bearing, swing pinion is engaged on rotary teeth, swing pinion is connected to the gear above rotating disc by axle, gear connects electric rotating machine, universal wheel is connected to below rotating disc periphery, frame is connected to above rotating disc by framework connecting plate.
8. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 4, it is characterized in that: described universal wheel comprises longitudinal axis, longitudinal bearing, lateral shaft, horizontal bearing, universal wheel body, longitudinal axis is upwards extended by universal wheel body and connects rotating disc, longitudinal bearing is plane bearing, be connected to below rotating disc and between universal wheel body, clip slot is had below universal wheel body, horizontal bearing is connected in the middle of clip slot by lateral shaft, contacting with device pedestal below of horizontal bearing.
9. the automatic rotary material feeder of a kind of opening rubber mixing machine according to claim 1, it is characterized in that: described belt conveyor comprises frame, support bar, cylinder, belt adjusting mechanism, connecting mechanism for motor and transmission belt, frame forms by two and is fixed to square body by support bar, cylinder is laterally arranged on two ends and the centre of frame, belt adjusting mechanism is arranged on a termination of frame, connecting mechanism for motor is connected to the side of belt adjusting mechanism with one end, connecting mechanism for motor one end connects drum shaft, the other end connects transmission motor, transmission belt installs around on cylinder.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510479569.5A CN105014817B (en) | 2015-08-04 | 2015-08-04 | Automatic rotary feeding device of open rubber mixing machines |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510479569.5A CN105014817B (en) | 2015-08-04 | 2015-08-04 | Automatic rotary feeding device of open rubber mixing machines |
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| CN105014817B CN105014817B (en) | 2017-04-12 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105437400A (en) * | 2016-01-23 | 2016-03-30 | 黄祥洪 | Automatic rubber turning device and automatic rubber turning robot |
| CN109093871A (en) * | 2018-08-03 | 2018-12-28 | 安徽海蚨祥橡胶有限公司 | A kind of high-efficiency industrial glue mill device convenient for selecting discharging direction |
| CN109262880A (en) * | 2018-11-01 | 2019-01-25 | 泉州誉城盛机械有限责任公司 | A kind of automation rubber mixing equipment |
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