CN105014817B - Automatic rotary feeding device of open rubber mixing machines - Google Patents
Automatic rotary feeding device of open rubber mixing machines Download PDFInfo
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- CN105014817B CN105014817B CN201510479569.5A CN201510479569A CN105014817B CN 105014817 B CN105014817 B CN 105014817B CN 201510479569 A CN201510479569 A CN 201510479569A CN 105014817 B CN105014817 B CN 105014817B
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Abstract
An automatic rotary feeding device of open rubber mixing machines is composed of a rack, a feeding mechanism, a rotating mechanism, belt conveyors and a numerical control system. The feeding mechanism is installed on the rack. The rotating mechanism is a bearing and rotating body of the device and is provided with a device base and a rotating disk. The rotating disk is installed on the device base. The rack is connected to the rotating disk. The two belt conveyors are installed below rollers of the rubber mixing machines. The numerical control system comprises a controller composed of an intelligent element with a PLC logic processor as a core, a touch display screen, a feeding motor, a rotary motor and a transmission motor. The controller automatically controls the device to run through a servo motor according to a program which is edited in advance and a modification program input through the touch display screen; the controller has the automatic and manual interchange function and meanwhile has the automatic fault recognition function and the information remote transmission function; and the device is installed between the front rubber mixing machine and the rear rubber mixing machine to form a continuous automatic production line.
Description
Technical field
The present invention relates to a kind of automatic rotary material feeder of opening rubber mixing machine, category rubber and plastics machine and digital control technology
Field.
Background technology
In rubber and plastic manufacture field using rubber and plastics machine widely nothing more than opening rubber mixing machine, especially rising in recent years
EVA dead meal regeneration technologies in, opening rubber mixing machine is added using pulley type disintegrating machine generally, EVA dead meals are first in pulley type
After crusher in crushing, then particle is transported on opening rubber mixing machine kneads into film.But in this process always for many years
It is hand fed, artificial batch turning, a dead lift.Although pulley type disintegrating machine noise is inefficient very high, be not primary fragmentation just
Graininess, therefore initial flue gas material can be reached from manually crushing to disintegrating machine feeding, particle after primary crushing runs up to
After a certain amount of, be by manually particle being had bad luck to after disintegrating machine feeding again from before disintegrating machine, when particle is broken by disintegrating machine again
When being broken into particulate material, in addition it is also necessary to which manually particulate material is transported to opening rubber mixing machine is kneaded into film.It is such manually
Not only high labor intensive, recruitment cost height, and Jing are normal because Manual Speed does not catch up with the speed of machine for feeding, batch turning, carrying
And want Jing often to shut down and wait to expect.The shutdown of medium-and-large-sized equipment is restarted and will consume many reactive energies, virtually increased to enterprise
Energy resource consumption and cost.
The content of the invention
To solve above-mentioned pulley type disintegrating machine, opening rubber mixing machine because of manually-operated technological deficiency, the present invention discloses one
Plant the automatic rotary material feeder of opening rubber mixing machine.
The technical solution adopted in the present invention is：A kind of automatic rotary material feeder of opening rubber mixing machine, by frame, send
Material mechanism, rotating mechanism, belt conveyor, digital control system are constituted, and feed mechanism is arranged on frame, and rotating mechanism is this device
Carry and rotating mass, have device pedestal and rotating disk, rotating disk is arranged on device pedestal, and frame is connected to rotating disk, skin
Band conveyer is constituted and is arranged on below refining glue machine cylinder by two sets, and digital control system is included with PLC logic processors as core
Controller, touch display screen, feeding motor, electric rotating machine and transmission electrical machine that intelligent element is constituted, controller is according in advance
The program of editor and the modification program being input into by touch display screen, automatically control this plant running, controller by servomotor
Having, and is provided simultaneously with failure automatic identification, information remote transfer function, and this device is refined installed in two
Constitute continuous automatic assembly line between before and after glue machine, feed mechanism undertake be included in below two belt conveyors splicing and
To the function of two rubber mixing machine feedings.
Frame be it is lower directly go up curved hook-shape structure and be made up of two symmetrical sides, including framework connecting plate, connection square beam,
Sprocket wheel installing plate, pulley groove, chain and guide plate, the inside of crotch is front, after the back side of crotch is, framework connecting plate connection
In the lower end of two sides, two sides are connected as an entirety, sprocket wheel installing plate behind two sides by connection square beam
Extend in the upper end of two sides, pulley groove and chain extend with oriented parallel on the inside of two sides from bottom to top, pulley
Front, rear, guide plate is connected to the bottom of pulley groove to chain to groove.
Guide plate is constituted by two pieces, two side be right-angle side, another side be concavity arc-shaped edges, one of right-angle side
The bottom of pulley groove is connected to, below, concavity arc-shaped edges are forward for another right-angle side.
Feed mechanism includes hopper and transmission component, has four lifting pulleys behind hopper, and the front end of hopper bottom has
Front-wheel, transmission component include change speed gear box, drive sprocket, surround sprocket wheel, chain, lifting shaft, lifting chain, connecting shaft, change speed gear box
Below frame and connect feeding motor, drive sprocket is connected to the clutch end of change speed gear box, be arranged on around sprocket wheel
Sprocket wheel installing plate and chain, chain are connected to drive sprocket by being looped around in chain around sprocket wheel below chain, rise
The two ends of drop axle are connected to chain by cuff link, and lifting chain is constituted by two, and its one end is connected to the both sides of lifting shaft, another
End Jing connecting shafts and connecting plate are connected to above hopper back.
Lifting pulley is slided in pulley groove when hopper is lifted, and is left on pulley groove hopper during hopper splicing state
Mouth is below belt conveyor.
Cuff link is the platy structure of one end semicircle other end rounded square, and the two sides of plate is plane, and side is in fillet side
There is clip slot one end of shape, has a lifting shaft connecting hole, have two in the plane of rounded square one end in the plane of semicircle one end
Cuff link and chain are linked together by connecting hole, chain shaft by connecting hole, and chain is clamped in clip slot.
Rotating mechanism also includes rotary shaft, swing pinion, universal wheel in addition to device pedestal and rotating disk, in the middle of device pedestal
There is swivel bearing, outside swivel bearing, have rotary teeth, the center that rotary shaft is connected to below rotating disk is simultaneously connected to swivel bearing, revolve
Rotating disk is engaged on rotary teeth, and swing pinion is connected to the gear above rotating disk, gear connection rotation by axle
Motor, universal wheel are connected to below rotating disk periphery, and frame is connected to above rotating disk by framework connecting plate.
Universal wheel includes longitudinal axiss, longitudinal bearing, lateral shaft, horizontal bearing, universal wheel body, and longitudinal axiss are by universal wheel sheet
Body upwardly extends and connects rotating disk, and longitudinal bearing is plane bearing, is connected to below rotating disk between universal wheel body,
There is clip slot below universal wheel body, horizontal bearing is connected in the middle of clip slot by lateral shaft, the following and device bottom of horizontal bearing
Seated connection is touched.
Belt conveyor includes frame, support bar, cylinder, belt adjusting mechanism, connecting mechanism for motor and transmission belt, machine
Frame is constituted by two and is fixed to square body by support bar, and cylinder is transversely mounted on the two ends and centre of frame, and belt adjusts machine
Structure is arranged on a termination of frame, and connecting mechanism for motor is connected to a side of the belt adjusting mechanism with one end, and motor connects
Connection mechanism one end connects drum shaft, other end connection transmission electrical machine, and transmission belt is around being mounted on cylinder.
The invention has the beneficial effects as follows：Device introduces controllers of the PLC for core, and digitized, intelligentized control method are more pacified
It is complete stable and accurate, feed mechanism according to requirements of process respectively in two rubber mixing machine splicings and feeding, belt conveyor accept by
The sizing material that rubber mixing machine roller falls, is kept in or exported by programme-control, substitutes artificial splicing, carrying, feeding operations completely, has
Effect reduces labor intensity and recruitment cost, increases substantially the operational efficiency of rubber mixing machine.
Description of the drawings
The present invention is further described below in conjunction with the accompanying drawings：
Fig. 1 is the splicing state side structure schematic diagram of the present invention；
Fig. 2 is the feeding state side structure schematic diagram of the present invention；
Fig. 3 is frame side structure schematic diagram；
Fig. 4 is the hopper back side and bindiny mechanism's structural representation；
Fig. 5 is rotating mechanism lateral section partial structurtes and universal wheel enlarged diagram；
Fig. 6 is belt conveyor positive structure schematic.
A, this device in figure, B, rubber mixing machine 1, C, rubber mixing machine 2,1, frame, 3, rotating mechanism, 4, belt conveyor, 5, send
Material motor, 6, electric rotating machine, 11, framework connecting plate, 12, connection square beam, 13, sprocket wheel installing plate, 14, pulley groove, 15, chain
Groove, 16, guide plate, 21, hopper, 22, chain, 23, transmission component, 24, lifting chain, 25, lifting pulley, 26, lifting shaft,
27th, connecting shaft, 28, connecting plate, 29, hopper front-wheel, 31, device pedestal, 32, rotating disk, 33, rotary shaft, 34, universal wheel, 35,
Swing pinion, 341, longitudinal axiss, 342, longitudinal bearing, 343, lateral shaft, 344, horizontal bearing, 345, universal wheel body, 41, machine
Frame, 42, cylinder, 43, support bar, 44, belt adjusting mechanism, 45, connecting mechanism for motor, 46, transmission belt.
Specific embodiment
In Fig. 1,2 embodiment, a kind of automatic rotary material feeder of opening rubber mixing machine, by frame 1, feeder
Structure, rotating mechanism 3, belt conveyor 4, digital control system are constituted, and feed mechanism is arranged on frame 1, and rotating mechanism 3 is this device A
Carrying and rotating mass, have device pedestal 31 and a rotating disk 32, rotating disk 32 is arranged on device pedestal 31, and frame 1 connects
In rotating disk 32, belt conveyor 4 is constituted and is arranged on below rubber mixing machine B, C cylinder by two sets, and digital control system includes patrolling with PLC
Collect controller, touch display screen, feeding motor 5, electric rotating machine 6 and the transmission electricity of the intelligent element composition that processor is core
Machine, the modification program that controller is input into according to the program of advance editor and by touch display screen, is automatically controlled by servomotor
This device A runs, and controller has automatically and manually exchange function, is provided simultaneously with failure automatic identification, information remote transfer function,
This device A before and after two rubber mixing machines B, C between constitute continuous automatic assembly line, feed mechanism undertakes and is included in two
4 splicing below of platform belt conveyor and the function to two rubber mixing machine B, C feedings.
In the fig. 3 embodiment, frame 1 directly goes up curved hook-shape structure and is made up of two symmetrical sides for lower, including machine
Frame connecting plate 11, connection square beam 12, sprocket wheel installing plate 13, pulley groove 14, chain 15 and guide plate 16, the inside of crotch is
Before, after the back side of crotch is, framework connecting plate 11 is connected to the lower end of two sides, and connection square beam 12 is behind two sides
Two sides are connected as into an entirety, upper end extension of the sprocket wheel installing plate 13 two sides, pulley groove 14 and chain 15
Extend with oriented parallel on the inside of two sides from bottom to top, front, rear, guide plate is connected to cunning to chain 15 to pulley groove 14
The bottom of race.
Guide plate 16 in Fig. 3 is constituted by two pieces, and two side is right-angle side, and another side is concavity arc-shaped edges, wherein
One right-angle side is connected to the bottom of pulley groove 14, and below, concavity arc-shaped edges are forward for another right-angle side.
In the fig. 4 embodiment, feed mechanism includes hopper 21 and transmission component, has four liftings to slide behind hopper 21
Wheel 25, the front end of 21 bottom surface of hopper have front-wheel 29, and transmission component includes change speed gear box, drive sprocket, surround sprocket wheel, chain 22, rises
Drop axle 26, lifting chain 24, connecting shaft 27, change speed gear box are arranged on frame 1 below and connect feeding motor 5, drive sprocket connection
In the clutch end of change speed gear box, sprocket wheel installing plate 13 and chain 15 are arranged on around sprocket wheel, chain 22 is by around sprocket wheel
It is looped around in chain 15, below chain 22, is connected to drive sprocket, the two ends of lifting shaft 26 is connected to chain by cuff link
22, lifting chain 24 is constituted by two, and its one end is connected to the both sides of lifting shaft 26, other end Jing connecting shafts 27 and connecting plate 28
It is connected to above 21 back of hopper.
Lifting pulley 25 is slided in pulley groove 14 when hopper 21 is lifted, and leaves pulley groove during 21 splicing state of hopper
14。
Cuff link is the platy structure of one end semicircle other end rounded square, and the two sides of plate is plane, and side is in fillet side
There is clip slot one end of shape, has 26 connecting hole of lifting shaft, have two in the plane of rounded square one end in the plane of semicircle one end
Cuff link and chain 22 are linked together by individual connecting hole, 22 axle of chain by connecting hole, and chain 22 is clamped in clip slot.
In the 5 embodiment of figure 5, rotating mechanism 3 also includes rotary shaft 33, rotation in addition to device pedestal 31 and rotating disk 32
Gear 35, universal wheel 34, have swivel bearing in the middle of device pedestal 31, have rotary teeth outside swivel bearing, and rotary shaft 33 is connected to rotation
Center below rotating disk 32 is simultaneously connected to swivel bearing, and swing pinion 35 is engaged on rotary teeth, and swing pinion 35 is connected by axle
Gear to above rotating disk 32, gear connection electric rotating machine 6, universal wheel 34 are connected under 32 periphery of rotating disk
Face, frame 1 are connected to above rotating disk 32 by framework connecting plate 11.
The embodiment of Fig. 5 also shows：Universal wheel 34 includes longitudinal axiss 341, longitudinal bearing 342, lateral shaft 343, lateral shaft
344, universal wheel body 345 is held, longitudinal axiss 341 are upwardly extended and connected by universal wheel body 345 rotating disk 32, longitudinal bearing
342 is plane bearing, is connected to below rotating disk 32 between universal wheel body 345, and universal wheel body 345 has folder below
Groove, horizontal bearing 344 are connected in the middle of clip slot by lateral shaft 343, and the following and device pedestal 31 of horizontal bearing 344 is contacted.
In the embodiment in fig 6, belt conveyor 4 include frame 41, support bar 43, cylinder 42, belt adjusting mechanism 44,
Connecting mechanism for motor 45 and transmission belt 46, frame 41 are constituted by two and are fixed to square body by support bar 43, and cylinder 42 is horizontal
To installed in the two ends and centre of frame 41, belt adjusting mechanism 44 is arranged on a termination of frame 41, connecting mechanism for motor
45 are connected to a side of the belt adjusting mechanism 44 with one end, 45 one end of connecting mechanism for motor connection, 42 axle of cylinder, the other end
Connection transmission electrical machine, transmission belt 46 is around being mounted on cylinder 42.
Embodiment 1：This device A and rubber mixing machine 1B power supplys, this device A and rubber mixing machine 1B startup optimizations are connected, by rubber mixing machine
Transmission belt 46 on the 1B rollers belt conveyor 4 that downwards derived sizing material is in below roller is accepted, belt now
Conveyer 4 is in holding state according to the program of setting.
Embodiment 2：During this device A holding states, four lifting pulleys 25 of hopper 21 are drawn by guide plate 16 when declining
Pulley groove 14, the splicing state below belt conveyor 4 suitable for reading of hopper 21 are opened in diversion.
Embodiment 3：According to the program of setting, when the sizing material that transmission belt 46 is accepted reaches a certain amount of, controller instruction
Transmission electrical machine is run, and transmission electrical machine driving belt conveyer 4 rotates, and the sizing material on transmission belt 46 is transferred to hopper 21
Interior, hopper 21 completes splicing program.
Embodiment 4：After hopper 21 completes splicing program, controller instruction feeding motor 5 is run, and power Jing change speed gear boxes drive
Dynamic chain 22 runs, and the kinetic energy Jing cuff links of chain 22, lifting shaft 26, the traction hopper 21 of lifting chain 24 rise, and the four of hopper 21
Individual lifting pulley 25 under the guiding of guide plate 16, by moving in the export-oriented pulley groove 14 of pulley groove 14.Hopper 21 continuously rises to rise
During the crotch section of drop frame 1, lifting pulley 25 is moved ahead by the guiding easement hook curve of pulley groove 14, and guiding hopper 21 progressively inclines
Tiltedly, until the back suitable for reading of hopper 21 has been leaned forward, sizing material is poured into above rubber mixing machine 1B completely, and hopper 21 completes feeding journey
Sequence, controller instruction hopper 21 are returned.
Embodiment 5：When the sizing material that hopper 21 is accepted needs to be transported to rubber mixing machine 2C, controller instruction electric rotating machine 6 is transported
OK, the rotated axle 33 of the power of electric rotating machine 6, swing pinion 35 drive rotating disk 32 to rotate, and rotating disk 32 is driven installed in which
On frame 1, hopper 21 rotate to be automatically positioned in front of rubber mixing machine 2C stopping after, repeat above action.
Claims (4)
1. a kind of automatic rotary material feeder of opening rubber mixing machine, by frame, feed mechanism, rotating mechanism, belt conveyor,
Digital control system is constituted, and be it is characterized in that：Feed mechanism is arranged on frame, and rotating mechanism is the carrying of this device and rotating mass, is had
Device pedestal and rotating disk, rotating disk are arranged on device pedestal, and frame is connected to rotating disk, and belt conveyor is constituted by two sets
And be arranged on below refining glue machine cylinder, digital control system includes the control of the intelligent element composition with PLC logic processors as core
Device processed, touch display screen, feeding motor, electric rotating machine and transmission electrical machine, controller is according to the program of advance editor and by touching
The modification program of display screen input, automatically controls this plant running by servomotor, and controller has automatically and manually exchange work(
Can, be provided simultaneously with failure automatic identification, information remote transfer function, this device be arranged on two rubber mixing machines before and after between constitute
Continuous automatic assembly line, feed mechanism undertake and are included in below two belt conveyors splicing and to two rubber mixing machine feedings
Function, its concrete structure is：
1）, frame be it is lower directly go up curved hook-shape structure and be made up of two symmetrical sides, including framework connecting plate, connection square beam,
Sprocket wheel installing plate, pulley groove, chain and guide plate, the inside of crotch is front, after the back side of crotch is, framework connecting plate connection
In the lower end of two sides, two sides are connected as an entirety, sprocket wheel installing plate behind two sides by connection square beam
Extend in the upper end of two sides, pulley groove and chain extend with oriented parallel on the inside of two sides from bottom to top, pulley
Front, rear, guide plate is connected to the bottom of pulley groove to chain to groove；
2）, feed mechanism include hopper and transmission component, have four lifting pulleys behind hopper, before the front end of hopper bottom has
Wheel, transmission component include change speed gear box, drive sprocket, surround sprocket wheel, chain, lifting shaft, lifting chain, connecting shaft, change speed gear box peace
Feeding motor is mounted in below frame and connects, drive sprocket is connected to the clutch end of change speed gear box, chain is arranged on around sprocket wheel
Wheel installing plate and chain, chain are connected to drive sprocket by being looped around in chain around sprocket wheel below chain, lift
The two ends of axle are connected to chain by cuff link, and lifting chain is constituted by two, and its one end is connected to the both sides of lifting shaft, the other end
Jing connecting shafts and connecting plate are connected to above hopper back；Lifting pulley is slided in pulley groove when hopper is lifted, and is expected
Pulley groove is left during bucket splicing state and hopper is suitable for reading below belt conveyor；
3）, rotating mechanism in addition to device pedestal and rotating disk also include rotary shaft, swing pinion, universal wheel, in the middle of device pedestal
There is swivel bearing, outside swivel bearing, have rotary teeth, the center that rotary shaft is connected to below rotating disk is simultaneously connected to swivel bearing, revolve
Rotating disk is engaged on rotary teeth, and swing pinion is connected to the gear above rotating disk, gear connection rotation by axle
Motor, universal wheel are connected to below rotating disk periphery, and frame is connected to above rotating disk by framework connecting plate；
4）, belt conveyor include frame, support bar, cylinder, belt adjusting mechanism, connecting mechanism for motor and transmission belt, machine
Frame is constituted by two and is fixed to square body by support bar, and cylinder is transversely mounted on the two ends and centre of frame, and belt adjusts machine
Structure is arranged on a termination of frame, and connecting mechanism for motor is connected to a side of the belt adjusting mechanism with one end, and motor connects
Connection mechanism one end connects drum shaft, other end connection transmission electrical machine, and transmission belt is around being mounted on cylinder.
2. a kind of automatic rotary material feeder of opening rubber mixing machine according to claim 1, is characterized in that：Described leads
Constituted to plate by two pieces, two side is right-angle side, and another side is concavity arc-shaped edges, and one of right-angle side is connected to pulley
The bottom of groove, below, concavity arc-shaped edges are forward for another right-angle side.
3. a kind of automatic rotary material feeder of opening rubber mixing machine according to claim 1, is characterized in that：Described chain
The platy structure for one end semicircle other end rounded square is detained, the two sides of plate is plane, and side has in one end of rounded square
Clip slot, has a lifting shaft connecting hole in the plane of semicircle one end, have two connecting holes, chain in the plane of rounded square one end
Cuff link and chain are linked together by axle by connecting hole, and chain is clamped in clip slot.
4. a kind of automatic rotary material feeder of opening rubber mixing machine according to claim 1, is characterized in that：Described ten thousand
Include longitudinal axiss, longitudinal bearing, lateral shaft, horizontal bearing, universal wheel body to wheel, longitudinal axiss are upwardly extended by universal wheel body
And connecting rotating disk, longitudinal bearing is plane bearing, is connected to below rotating disk between universal wheel body, universal wheel body
There is clip slot below, horizontal bearing is connected in the middle of clip slot by lateral shaft, and the following of horizontal bearing is contacted with device pedestal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510479569.5A CN105014817B (en) | 2015-08-04 | 2015-08-04 | Automatic rotary feeding device of open rubber mixing machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510479569.5A CN105014817B (en) | 2015-08-04 | 2015-08-04 | Automatic rotary feeding device of open rubber mixing machines |
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| Publication Number | Publication Date |
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| CN105014817A CN105014817A (en) | 2015-11-04 |
| CN105014817B true CN105014817B (en) | 2017-04-12 |
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| CN201510479569.5A Active CN105014817B (en) | 2015-08-04 | 2015-08-04 | Automatic rotary feeding device of open rubber mixing machines |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105437400B (en) * | 2016-01-23 | 2018-09-07 | 黄祥洪 | A kind of automatic glue turning device and automatic turning glue robot |
| CN109093871A (en) * | 2018-08-03 | 2018-12-28 | 安徽海蚨祥橡胶有限公司 | A kind of high-efficiency industrial glue mill device convenient for selecting discharging direction |
| CN109262880A (en) * | 2018-11-01 | 2019-01-25 | 泉州誉城盛机械有限责任公司 | A kind of automation rubber mixing equipment |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3295694B2 (en) * | 1998-08-11 | 2002-06-24 | 株式会社ジェイピーシー | Liquefaction equipment for styrene resin |
| JP5477258B2 (en) * | 2010-11-02 | 2014-04-23 | トヨタ紡織株式会社 | Method for producing thermoplastic resin composition and apparatus for producing the same |
| JP2015500893A (en) * | 2011-11-25 | 2015-01-08 | レップ インターナショナル | Equipment for treating waste materials of crosslinked thermosetting elastomers |
| DE102012104375A1 (en) * | 2012-05-22 | 2013-11-28 | Rehau Ag + Co | Method and device for producing a WPC compound |
| CN103042619B (en) * | 2013-01-04 | 2016-04-13 | 洛阳市河之阳高分子材料有限公司 | A kind of hand pulling type material feeding device and method thereof |
| CN204149353U (en) * | 2014-07-19 | 2015-02-11 | 宁国市东兴实业有限公司 | A kind of hdpe pipe raw material feeder |
| CN204869315U (en) * | 2015-08-04 | 2015-12-16 | 泉州宏泰机械有限公司 | Autogiration material feeding unit of open rubber mixing machine |
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