CN104999156A - Full-automatic all-in-one machine achieving bus-bar welding and enabling electrode groups to enter grooves - Google Patents
Full-automatic all-in-one machine achieving bus-bar welding and enabling electrode groups to enter grooves Download PDFInfo
- Publication number
- CN104999156A CN104999156A CN201510441385.XA CN201510441385A CN104999156A CN 104999156 A CN104999156 A CN 104999156A CN 201510441385 A CN201510441385 A CN 201510441385A CN 104999156 A CN104999156 A CN 104999156A
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- Prior art keywords
- unit
- cylinder
- pecten
- plate
- pole group
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/22—Auxiliary equipment, e.g. backings, guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to a full-automatic all-in-one machine achieving bus-bar welding and enabling electrode groups to enter grooves. The full-automatic all-in-one machine comprises a frame, an electrode group conveying and settling device, a bus-bar welding device and a plastic case groove-entering device. The main component of the full-automatic all-in-one machine is the bus-bar welding device. The bus-bar welding device comprises a positive-closing comb plate unit, a negative-closing comb plate unit, a partition plate unit and a welding unit. The positive-closing comb plate unit and the negative-closing comb plate unit are located on the left side and the right side of the partition plate unit respectively. The welding unit is arranged on the positive-closing comb plate unit and the negative-closing comb plate unit. The full-automatic all-in-one machine can be used for automatically achieving three continuous processes of electrode group conveying, bus-bar welding and plastic case groove-entering, and is high in production efficiency, good in quality, high in automation degree and beneficial to environment protection.
Description
Technical field
The present invention relates to a kind of storage battery production equipment, automatically bus-bar welding and pole group enter groove all-in-one to particularly relate to one.
Background technology
It is one of critical process in storage battery production manufacture process that bus-bar welding and pole group enter groove.At present, major part storage battery production producer be all adopt manually carry out bus-bar welding and pole group enter groove, this manual manufacture, need with wooden mallet, pass pecten to be knocked in the lug of pole group, need a hand-held welding gun, a hand-held leads during bus-bar welding, labour intensity is large, time-consumingly to require great effort again, inefficiency.In addition, in production process human body with Effects of Lead Exposure, weld the poisonous plumbous gas produced, all can work the mischief to the health of human body.Adopt artificial bus-bar to weld and pole group enters groove, quality is subject to the operative skill of individual, working attitude affects, easily fluctuate, one of quality can not be reached and to make peace specification.
Because human weld's bus-bar exists, health is damaged, efficiency is low, the uppity problem of the quality of production, so all the time, a lot of producer all wants to replace manual operation with the welding of automation bus-bar, but because bus-bar welding needs high manual skill, each parameter is wayward, does not therefore all work out desirable automation equipment.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art, provides a kind of full-automatic bus-bar welding and pole group to enter groove all-in-one.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
The welding of full-automatic bus-bar and pole group enter groove all-in-one, comprise frame, pole group carries collating unit, bus-bar welder and mould shell tankage device, described pole group carries collating unit to comprise rollgang, pole group's propulsion cylinder, neat ear cylinder, neat plate cylinder, pole group's clamping unit, pole group's rotary unit, described pole group's clamping unit comprises clamping cylinder, clamping plate, cambered plate, described cambered plate top is provided with clamping cylinder, the push rod of described clamping cylinder is connected with clamping plate through cambered plate, described pole group's rotary unit comprises rotary cylinder, tooth bar, gear, the push rod of described rotary cylinder is provided with tooth bar, above described tooth bar, gear is housed, and intermesh with gear, described gear is connected with the cambered plate of pole group's clamping unit, described bus-bar welder comprises and just closes pecten unit, negative pass pecten unit, separator unit, welding unit, is describedly just closing pecten unit, the negative pecten unit that closes lays respectively at the separator unit left and right sides, is describedly just closing pecten unit, negative top of closing pecten unit is provided with welding unit, and described welding unit comprises tip, installing rack, lift cylinder, side-to-side movement mechanism, seesaw mechanism, described tip is fixed on installing rack, and described installing rack is connected on the push rod of lift cylinder, and described lift cylinder is fixedly mounted in side-to-side movement mechanism, described side-to-side movement mechanism is arranged on and seesaws in mechanism, and the described pecten unit that just closing comprises and just closes pecten cylinder, just close pecten, described just closing pecten be fixed on just close pecten cylinder push rod on, described negative pass pecten unit comprises and negative closes pecten cylinder, negative pass pecten, described negative pass pecten is fixed on the negative push rod closing pecten cylinder, and described separator unit comprises dividing plate telescopic cylinder, dividing plate, described dividing plate is fixed on the push rod of dividing plate telescopic cylinder, described shell tankage device of moulding comprises and moulds shell delivery unit, mould shell lifting unit, mould shell base plate unit, tankage unit, described in mould shell delivery unit comprise mould shell transport motor, drive sprocket, chain, driven sprocket, the described output shaft moulding shell transport motor is provided with two drive sprockets, described drive sprocket is connected with the driven sprocket being arranged on the frame other end by chain, described mould shell lifting unit be arranged on mould shell delivery unit chain between, described in mould shell lifting unit and comprise and mould shell lift cylinder, supporting plate, leading truck, described in mould shell lift cylinder push rod on supporting plate is installed, described supporting plate both sides are provided with leading truck, described in mould shell base plate unit and comprise backing plate and stir cylinder, shift fork, backing plate, the push rod that cylinder stirred by described backing plate is provided with shift fork, and described shift fork is installed with backing plate one end, and described tankage unit comprises tankage cylinder, pressing plate, bracing frame, support frame as described above is fixedly mounted in frame, support frame as described above is equipped with tankage cylinder, and the push rod of described tankage cylinder is equipped with pressing plate.
Further, described side-to-side movement mechanism and the mechanism that seesaws are by servomotor, screw mandrel, maneuvering board, feed screw nut, slide block, guide rail composition, described screw mandrel is arranged on the output shaft of servomotor, the feed screw nut of rotatable engagement described screw mandrel is equipped with, described feed screw nut is arranged on the bottom of maneuvering board, the bottom of described maneuvering board is also provided with slide block, and described slide block is installed on guide rail, and can slidably reciprocate along guide rail.
Further, described just closing on pecten, negative pass pecten is equipped with vibrator.
The present invention has following technique effect:
Bus-bar welder of the present invention up and down before and after the motion of six direction all can control, adopt pneumatic pass pecten structure, and be provided with pole group and carry collating unit and mould shell tankage device, automatically pole group conveying can be realized, stream row welding, mould three the series-operation operations of shell tankage, through the practical proof that half a year is many, its speed of production is 3-5 times of human weld, production efficiency is high, quality is good, and steady quality is consistent, automaticity is high, considerably reduce operation cost of labor, reduce labour intensity, improve operating environment, avoid human body with plumbous, the unwanted contact of plumbous steam.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is top view of the present invention.
Fig. 3 is left view of the present invention.
Fig. 4 is the sectional view of A-A in Fig. 1.
Fig. 5 is the sectional view of B-B in Fig. 1.
Fig. 6 is stereogram of the present invention.
In accompanying drawing: 1, pole group carries collating unit; 2, bus-bar welder; 3, shell tankage device is moulded; 4, frame; 5, pole plate group; 6, shell is moulded; 11, rollgang; 12, pole group propulsion cylinder; 13, neat ear cylinder; 14, neat plate cylinder; 151, clamping cylinder; 152, clamping plate; 153, cambered plate; 161, rotary cylinder; 162, tooth bar; 163, gear; 211, tip; 212, installing rack; 213, lift cylinder; 214, side-to-side movement mechanism; 215, seesaw mechanism; 221, pecten cylinder is just being closed; 222, just pecten is closed; 223, vibrator; 231, negative pass pecten cylinder; 232, negative pass pecten; 311, mould shell and transport motor; 312, drive sprocket; 313, chain; 314, driven sprocket; 321, supporting plate; 322, shell lift cylinder is moulded; 323, leading truck; 331, cylinder stirred by backing plate; 332, shift fork; 333, backing plate; 341, tankage cylinder; 342, pressing plate; 343, bracing frame.
Detailed description of the invention
As shown in Figures 1 to 6, a kind of full-automatic bus-bar welding and pole group enter groove all-in-one, comprise frame, pole group carry collating unit, bus-bar welder and mould shell tankage device, described frame is divided into upper, middle and lower three layers, described pole group carries collating unit to be arranged on the middle level of frame, described bus-bar welder is arranged on frame at the middle and upper levels, described in mould the upper and lower that shell tankage device is distributed in frame.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, pole group carries collating unit to comprise rollgang, pole group's propulsion cylinder, neat ear cylinder, neat plate cylinder, pole group's clamping unit, pole group's rotary unit.Pole group's clamping unit comprises clamping cylinder, clamping plate, cambered plate, and described cambered plate top is provided with clamping cylinder, and the push rod of described clamping cylinder is connected with clamping plate through cambered plate.Pole group's rotary unit comprises rotary cylinder, tooth bar, gear, and the push rod of described rotary cylinder is provided with tooth bar, above described tooth bar, gear is housed, and intermeshes with gear, and described gear is connected with the cambered plate of pole group's clamping unit.Pole group carries collating unit to be used for automatically sending into pole plate group, pole plate group is transported to group's propulsion cylinder position, pole under the effect of rollgang, pole group's propulsion cylinder action, pole plate group is shifted onto between neat ear cylinder, neat plate cylinder, neat ear cylinder and the action of neat plate cylinder, carry out neatly the lug of pole plate group and pole plate rear portion.The clamping cylinder action of pole group's clamping unit, pole plate group is clamped on cambered plate, then the rotary cylinder action of pole group rotary unit, band carry-over bar, gears meshing motion, gear rotates, drive the pole plate group on the cambered plate that is attached thereto and cambered plate to rotate, the lug making pole plate group, is convenient to the bus-bar welding of lower step upward.
As shown in Figure 1, Figure 2, Figure 3 shows, bus-bar welder comprises and just closes pecten unit, negative closes pecten unit, separator unit, welding unit, just closing pecten unit, the negative pecten unit that closes is laying respectively at the separator unit left and right sides, describedly just closing pecten unit, negative top of closing pecten unit is being provided with welding unit.Welding unit comprises tip, installing rack, lift cylinder, side-to-side movement mechanism, seesaw mechanism.Tip has two, is all fixed on installing rack, and the just pass pecten unit of corresponding below closes pecten unit with negative respectively.Tip is connected with oxygen, acetylene gas bottle by pipeline, and tip side is provided with the electronics spark plug of igniting.Installing rack is fixed on the push rod of lift cylinder, and lift cylinder is arranged in side-to-side movement mechanism, and described side-to-side movement mechanism is arranged on and seesaws in mechanism.Described side-to-side movement mechanism and the mechanism that seesaws can adopt pneumatic or hydraulic motion mechanism, in the present embodiment, our preferred servomotor, screw mandrel, screw nut driving mechanism, because the control accuracy of screw nut driving mechanism is high, transmission is simple, efficiency is high, accurate positioning.
Just closing pecten unit to comprise and just close pecten cylinder, just close pecten, described just closing pecten be fixed on just close pecten cylinder push rod on.The negative pecten unit that closes comprises negative pass pecten cylinder, bears and close pecten, and described negative pass pecten is fixed on the negative push rod closing pecten cylinder.Just closing pecten, the negative pecten that closes all adopts heat-resisting mould steel to make, its shape matches with the anode ear of pole plate group, negative electrode lug respectively.Just closing pecten, negative closing on pecten is all provided with vibrator, described vibrator is preferred, ultrasonic vibration apparatus.In the process of welding, vibrator is mainly used to produce the oxide-film that dither destroys plumbous liquid surface, makes plumbous liquid have better mobility, improves the welding quality of bus-bar.Separator unit comprises dividing plate telescopic cylinder, dividing plate, and described dividing plate is fixed on the push rod of dividing plate telescopic cylinder.
When pole group carries collating unit pole plate group to be rotated, the lug making pole plate group upward time, dividing plate telescopic cylinder, just close pecten cylinder, negative close the action of pecten cylinder, make the anode ear of pole plate group, negative electrode lug just be closed pecten respectively, the negative pecten that closes is clamped, middlely to be separated by dividing plate.The tip ignition trigger of bus-bar welder, starts in lift cylinder, side-to-side movement mechanism simultaneously, seesaws mechanism, controls the motion of tip top to bottom, left and right, front and rear, the leads of feeding, anode ear, negative electrode lug is melted respectively and carry out bus-bar welding.After having welded, tip, just close pecten, negative close pecten, dividing plate all returns to home position, wait for the welding of next pole plate group, circulation like this constantly carries out welding job.
As Fig. 1, Fig. 2, Fig. 3, shown in Fig. 5, mould shell tankage device to comprise and mould shell delivery unit, mould shell lifting unit, mould shell base plate unit, tankage unit, described mould shell delivery unit comprise mould shell transport motor, drive sprocket, chain, driven sprocket, the described output shaft moulding shell transport motor is provided with two drive sprockets, described drive sprocket is connected with the driven sprocket being arranged on the frame other end by chain, described mould shell lifting unit be arranged on mould shell delivery unit chain between, described shell lifting unit of moulding comprises and moulds shell lift cylinder, supporting plate, leading truck, the described push rod moulding shell lift cylinder is provided with supporting plate, described supporting plate both sides are provided with leading truck, described shell base plate unit of moulding comprises backing plate and stirs cylinder, shift fork, backing plate, the push rod that cylinder stirred by described backing plate is provided with shift fork, described shift fork is installed with backing plate one end.Described tankage unit comprises tankage cylinder, pressing plate, bracing frame, and support frame as described above is fixedly mounted in frame, support frame as described above is equipped with tankage cylinder, and the push rod of described tankage cylinder is equipped with pressing plate.
Bus-bar welding moulds shell under the transport of moulding shell delivery unit while carrying out, and arrive and mould shell lifting unit position, mould the action of shell lift cylinder, the supporting plate on push rod will mould shell upwards lifting, makes to mould shell arrival and is welding immediately below the pole plate group of bus-bar.Now, cylinder action stirred by the backing plate moulding shell base plate unit, to be shifted onto by backing plate mould immediately below bottom shell, to increase bearing capacity when moulding shell tankage by shift fork along track.After pole plate group completes bus-bar welding, the tankage cylinder action of tankage unit, pole plate group press-in is moulded in shell by the pressing plate on its push rod, completes and moulds shell tankage.Then, the backing plate moulding shell base plate unit is return, and moulds shell lift cylinder and declines, and makes to mould shell decline arrival and moulds on the chain of shell delivery unit, mould shell and transport electric motor starting, sent by the shell of moulding completing tankage by chain.
The present invention, in welding process, can adopt the mode of motor, driving wheel, web-like leads automatically to be delivered to below tip by leads.
Above-mentioned just preferred embodiment of the present invention, not does any pro forma restriction to the present invention.Any those of ordinary skill in the art, when not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, or being revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.
Claims (3)
1. full-automatic bus-bar welding and pole group enter groove all-in-one, comprise frame, pole group carries collating unit, bus-bar welder and mould shell tankage device, described pole group carries collating unit to comprise rollgang, pole group's propulsion cylinder, neat ear cylinder, neat plate cylinder, pole group's clamping unit, pole group's rotary unit, described pole group's clamping unit comprises clamping cylinder, clamping plate, cambered plate, described cambered plate top is provided with clamping cylinder, the push rod of described clamping cylinder is connected with clamping plate through cambered plate, described pole group's rotary unit comprises rotary cylinder, tooth bar, gear, the push rod of described rotary cylinder is provided with tooth bar, above described tooth bar, gear is housed, and intermesh with gear, described gear is connected with the cambered plate of pole group's clamping unit, described bus-bar welder comprises and just closes pecten unit, negative pass pecten unit, separator unit, welding unit, is describedly just closing pecten unit, the negative pecten unit that closes lays respectively at the separator unit left and right sides, is describedly just closing pecten unit, negative top of closing pecten unit is provided with welding unit, and described welding unit comprises tip, installing rack, lift cylinder, side-to-side movement mechanism, seesaw mechanism, described tip is fixed on installing rack, and described installing rack is connected on the push rod of lift cylinder, and described lift cylinder is fixedly mounted in side-to-side movement mechanism, described side-to-side movement mechanism is arranged on and seesaws in mechanism, and the described pecten unit that just closing comprises and just closes pecten cylinder, just close pecten, described just closing pecten be fixed on just close pecten cylinder push rod on, described negative pass pecten unit comprises and negative closes pecten cylinder, negative pass pecten, described negative pass pecten is fixed on the negative push rod closing pecten cylinder, and described separator unit comprises dividing plate telescopic cylinder, dividing plate, described dividing plate is fixed on the push rod of dividing plate telescopic cylinder, described shell tankage device of moulding comprises and moulds shell delivery unit, mould shell lifting unit, mould shell base plate unit, tankage unit, described in mould shell delivery unit comprise mould shell transport motor, drive sprocket, chain, driven sprocket, the described output shaft moulding shell transport motor is provided with two drive sprockets, described drive sprocket is connected with the driven sprocket being arranged on the frame other end by chain, described mould shell lifting unit be arranged on mould shell delivery unit chain between, described in mould shell lifting unit and comprise and mould shell lift cylinder, supporting plate, leading truck, described in mould shell lift cylinder push rod on supporting plate is installed, described supporting plate both sides are provided with leading truck, described in mould shell base plate unit and comprise backing plate and stir cylinder, shift fork, backing plate, the push rod that cylinder stirred by described backing plate is provided with shift fork, and described shift fork is installed with backing plate one end, and described tankage unit comprises tankage cylinder, pressing plate, bracing frame, support frame as described above is fixedly mounted in frame, support frame as described above is equipped with tankage cylinder, and the push rod of described tankage cylinder is equipped with pressing plate.
2. full-automatic bus-bar welding according to claim 1 and pole group enter groove all-in-one, it is characterized in that: described side-to-side movement mechanism and the mechanism that seesaws are by servomotor, screw mandrel, maneuvering board, feed screw nut, slide block, guide rail composition, described screw mandrel is arranged on the output shaft of servomotor, the feed screw nut of rotatable engagement described screw mandrel is equipped with, described feed screw nut is arranged on the bottom of maneuvering board, the bottom of described maneuvering board is also provided with slide block, described slide block is installed on guide rail, and can slidably reciprocate along guide rail.
3. full-automatic bus-bar welding according to claim 1 and pole group enter groove all-in-one, it is characterized in that: described just closing on pecten, negative pass pecten is equipped with vibrator.
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CN201510441385.XA CN104999156A (en) | 2015-07-25 | 2015-07-25 | Full-automatic all-in-one machine achieving bus-bar welding and enabling electrode groups to enter grooves |
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CN201510441385.XA CN104999156A (en) | 2015-07-25 | 2015-07-25 | Full-automatic all-in-one machine achieving bus-bar welding and enabling electrode groups to enter grooves |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111715957A (en) * | 2020-05-20 | 2020-09-29 | 天能电池集团股份有限公司 | Device and method for automatically welding bus bar of storage battery |
CN114290039A (en) * | 2022-01-24 | 2022-04-08 | 江苏超威电源有限公司 | Automatic assembly equipment for lead storage battery production |
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CN103706983A (en) * | 2013-12-04 | 2014-04-09 | 江苏荣威环保科技有限公司 | Welding fixture for lead storage battery clusters |
CN204934818U (en) * | 2015-07-25 | 2016-01-06 | 浏阳市联创机械设备制造厂 | Full-automatic bus-bar welding and pole group enter groove all-in-one |
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EP0773616A1 (en) * | 1995-11-13 | 1997-05-14 | Erico International Corporation | Bus bar assembly, and fastening system therefor |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111715957A (en) * | 2020-05-20 | 2020-09-29 | 天能电池集团股份有限公司 | Device and method for automatically welding bus bar of storage battery |
CN111715957B (en) * | 2020-05-20 | 2022-01-25 | 天能电池集团股份有限公司 | Device and method for automatically welding bus bar of storage battery |
CN114290039A (en) * | 2022-01-24 | 2022-04-08 | 江苏超威电源有限公司 | Automatic assembly equipment for lead storage battery production |
CN114290039B (en) * | 2022-01-24 | 2024-03-01 | 江苏超威电源有限公司 | Automatic assembly equipment is used in lead accumulator production |
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Application publication date: 20151028 |