CN202701351U - Full-automatic storage battery cast welding pretreatment device - Google Patents
Full-automatic storage battery cast welding pretreatment device Download PDFInfo
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- CN202701351U CN202701351U CN 201220317591 CN201220317591U CN202701351U CN 202701351 U CN202701351 U CN 202701351U CN 201220317591 CN201220317591 CN 201220317591 CN 201220317591 U CN201220317591 U CN 201220317591U CN 202701351 U CN202701351 U CN 202701351U
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Abstract
The utility model discloses a full-automatic storage battery cast welding pretreatment device; and the full-automatic storage battery cast welding pretreatment device comprises a supporting platform and a fixed frame which is positioned above the supporting platform, wherein a soldering flux impregnating device, a soldering flux adsorbed drying device and a drying device are arranged on the supporting platform in sequence in a conveying direction of a storage battery; the soldering flux impregnating device comprises a first hollow-out plate and a soldering flux groove which is formed below the first hollow-out plate; the soldering flux absorbed drying device comprises a second hollow-out plate and a soldering flux absorbed drying pad which is formed below the second hollow-out plate; the drying device comprises a third hollow-out plate and a drying mechanism which is positioned below the third hollow-out plate; and a horizontal guide rail, two robot hands as well as a first driving mechanism and a second driving mechanism are arranged on the fixed frame, wherein the two robot hands are matched with the horizontal guide rail in a sliding way; and the first driving mechanism and the second driving mechanism are respectively used for driving the two robot hands to slide. The full-automatic storage battery cast welding pretreatment device disclosed by the utility model is used for full-automatic treatment before the cast welding of the storage battery; and as the two robot hands are matched with each other, the storage battery is machined and treated in the soldering flux impregnating device, the soldering flux adsorbed drying device and the drying device in sequence; therefore, high working efficiency and good cast welding effect are obtained.
Description
Technical field
The utility model relates to the battery processing technique field, is specifically related to a kind of full automatic accumulator cast welding pretreating device.
Background technology
Lead-acid accumulator be take lead and oxide thereof as electrode, sulfuric acid solution is the battery of electrolyte.From invention lead-acid accumulator in 1859, experienced nearly 150 years development course, lead-acid accumulator is aspect theory research, all obtained significant progress at aspects such as product category and kind, product electric properties, no matter be in traffic, communication, electric power, military affairs or in navigation, each economic field of aviation, lead-acid accumulator has all played indispensable important function.
In the process of lead-acid accumulator, at first be processed into battery lead plate, carry out the process before the cast welding from being assembled into of the battery lead plate battery case of packing at last, all be that to be utmost point group take preparation string pole plate group together by measure process processing as unit, utmost point group is that the dividing plate between some groups of positive and negative pole plates and the positive and negative pole plate forms, each pole plate is with lug, among each utmost point group, the lug of all anode plates is positioned at a side of utmost point group end face, the lug of all negative plates is positioned at the opposite side of utmost point group end face, between the homopolarity lug by connecting with busbar cast welding.
In the traditional handicraft, cast welding operation in the battery production process all is that manual operations is finished, its cast welding outward appearance out-of-flatness, inefficiency, scrap with the repair welding rate highlyer, require workman's cast welding technology higher, the flue gas environmental pollution and the human injury that produce in the production are larger.
200910252982.2 Chinese invention patent a kind of cast-welding production device of accumulator for battery industry and production technology thereof are disclosed: it comprises the brushing piece device, immersion system, the cast welding main frame, described brushing piece device, immersion system connects successively by battery conveying line; The brushing piece device comprises with the brushing piece mainboard that ejects cylinder, wire brush with the brushing piece cylinder, the present invention has overcome the defective of artificial cast welding in the conventional method, improved operating efficiency, reduced the injury to environment and human body, but the immersion system of this device also exists a lot of deficiencies, in immersion system, help welding fluid by sponge absorption, battery attaches when helping welding fluid in immersion system, the utmost point group who is whole battery contacts with sponge, can cause helping the welding fluid other place also can attach to help welding fluid except attaching except utmost point group lug, and there is not device that it is processed for the unnecessary welding fluid that helps that attaches, so both cause the waste that helps welding fluid, and do not had special drying unit that it is dried after dipping helps welding fluid in immersion system in addition, affected the operating efficiency of whole cast welding technique.
Before the cast welding on the lug scaling powder also pick that adopt manually connects utmost point group with anchor clamps and tip upside down on together on the groove that scaling powder is housed more, mention after waiting for a period of time tip upside down on again on the groove that clean sponge is housed with absorption fall more than scaling powder.Manual operations is wasted time and energy, and the time of soldering flux applying is uncontrollable, and the scaling powder that attaches has to be had less more, affects the quality of cast welding.
The utility model content
The utility model provides a kind of full automatic accumulator cast welding pretreating device, whole processing procedure Automatic Control, and high efficiency picks the scaling powder time and soaks scaling powder degree of depth operation precision height, and the continuous operation error is little, improves the cast welding quality.
A kind of full automatic accumulator cast welding pretreating device, the fixed mount that comprises brace table and be positioned at described brace table top, on the described brace table along described battery direction of transfer be provided with successively the scaling powder immersion system, scaling powder blots device and drying unit; Described scaling powder immersion system comprises the first hollowed-out board and is positioned at the flux bath of the first hollowed-out board below; Described scaling powder blots device and comprises that the second hollowed-out board and the scaling powder that is positioned at the second hollowed-out board below blot pad; Described drying unit comprises the 3rd hollowed-out board and is positioned at the drying mechanism of the 3rd hollowed-out board below; Two manipulators that described fixed mount is provided with horizontal guide rail, be slidingly matched with described horizontal guide rail, drive the first driving mechanism and the second driving mechanism that described two manipulators slide respectively.
Device of the present utility model is used for battery is carried out full-automatic preliminary treatment before the cast welding, during use, the scaling powder immersion system, scaling powder blots device and drying unit is fixed on the brace table along the battery direction of transfer successively, cooperatively interact by two manipulators on the fixed mount and to make battery successively at the scaling powder immersion system, scaling powder blots in device and the drying unit and processes, manipulator crawl battery makes lug pick scaling powder successively in the scaling powder immersion system, blot at scaling powder and to sop up unnecessary scaling powder in the device, dry at drying unit, whole process drives two manipulators by driving mechanism and automatically finishes, after the time of staying that there is not manufacturing procedure pre-sets, control by sensor sensing.
The drive unit that drives two manipulators can adopt same set of drive unit, also can adopt different drive units, if adopt same set of drive unit, the bad control of the action of two manipulators, therefore, in the utility model, two manipulators respectively arrange a cover drive unit, that is:
Described the first driving mechanism comprises: along the leading screw of described horizontal guide rail direction layout; Be installed in the motor that is used for driving described leading screw on the described fixed mount; Described leading screw and corresponding manipulator threaded engagement.Fix a nut seat on the manipulator corresponding with screw mandrel, the motor-driven screw rod transmission makes manipulator rectilinear motion on horizontal guide rail.
Described the second driving mechanism comprises two cylinders arranging along described horizontal guide rail direction, wherein the first cylinder is fixed on the described fixed mount, the second cylinder interfixes with corresponding manipulator, and the piston rod of described two cylinders arranges in opposite directions and interconnects by connector.The corresponding manipulator of piston rod telescopic drive by two cylinders slidably reciprocates at horizontal guide rail, carries out the transmission of battery.
Described manipulator comprises: the Mobile base that is slidingly matched with described horizontal guide rail; Be arranged in the upright guide rail on the described Mobile base; The pneumatic pawl that is slidingly matched with described upright guide rail; Be installed in and drive the 3rd cylinder that described pneumatic pawl slides along upright guide rail on the described Mobile base.When manipulator moved to corresponding treatment process top, the 3rd drives the pneumatic pawl lifting of air cylinder driven carried out crawl or the placement of battery.
Described pneumatic pawl comprises two jig arm and the four-cylinder that drives these two jig arm relative motions.When pneumatic pawl need to grasp battery, four-cylinder drove two jig arm and clamps, and battery can not drop; When placing battery, it is lax that four-cylinder drives jig arm, places stably battery.
Scaling powder is contained in the flux bath, flows smoothly in the flux bath bottom for making things convenient for scaling powder, is provided with open scaling powder runner in the described flux bath.The degree of depth of this scaling powder runner is generally about 2mm.
The battery lug is the battery lug to be stretched into the flux bath from the hollow out position of the first hollowed-out board pick when picking scaling powder in flux bath, therefore, as long as abundant scaling powder is arranged in flux bath, utmost point group lug passes can contact with scaling powder behind the hollow out position of the first hollowed-out board and gets final product, but such mode that picks need to guarantee to have in the flux bath abundant scaling powder constantly, and lug directly contacts the scaling powder that at every turn picks with scaling powder can be more, battery to the scaling powder that may pass on simultaneously blots in the process of device and is dropped on the brace table, has not only caused waste but also perishable brace table.
Therefore, in order not only to save scaling powder but also make things convenient for utmost point group lug in flux bath, to pick scaling powder, in the utility model, taked a kind of preferred technical scheme, that is: be provided with scaling powder in the described flux bath and pick pad, described scaling powder picks pad and covers described scaling powder runner top, and its end face is close to the bottom surface of described the first hollowed-out board.Scaling powder picks pad and contacts with the bottom surface of the first hollowed-out board, is close to the bottom surface of the first hollowed-out board, and it is smooth with the lug contact site and highly consistent to make scaling powder pick pad, thereby the degree of depth of control lug dipping scaling powder makes it consistent, to guarantee the cast welding effect.
Preferably, described scaling powder picks pad and is foam-rubber cushion, only need to add an amount of scaling powder in the bottom of flux bath, scaling powder runner by the scaling powder bottom flows scaling powder smoothly in flux bath, the foam-rubber cushion each several part evenly adsorbs scaling powder, utmost point group's lug passes to be had the sponge of scaling powder to contact with absorption behind the hollow out position of the first hollowed-out board to pick scaling powder, rather than directly contacts with scaling powder and pick scaling powder.
The amount of the scaling powder in the flux bath is too much and be unfavorable for that all utmost point group lug picks pad (foam-rubber cushion) at scaling powder and picks scaling powder very little, scaling powder very little, scaling powder in the foam-rubber cushion does not have saturated, may cause the soldering flux quantity of foam-rubber cushion end face inadequate, does not satisfy the requirement of processing; On the contrary, too much such as scaling powder, then can make the end face of sponge that free scaling powder is arranged, so just reduced the advantage of foam-rubber cushion itself.
Therefore, in the utility model, in order to make the just free scaling powder of saturated and surperficial nothing of foam-rubber cushion, be respectively arranged with inlet and overfall along described scaling powder runner arranged direction on the described flux bath sidewall.Overfall is connected with the scaling powder returnable by pipeline, the height of inlet is lower than the height of overfall, inlet is connected with the scaling powder reservoir vessel by pipeline, choke valve and liquid pump are set in the pipeline, automatically scaling powder is pumped in the groove by liquid pump, throttle valve control scaling powder flow velocity, the scaling powder runner of scaling powder bottom flux bath is at the flux bath flows, it is adsorbed in the foam-rubber cushion uniformly, and overfall is gone out unnecessary scaling powder overflow.The height of overfall is set to just in time make the surface of the saturated and foam-rubber cushion of the scaling powder in the foam-rubber cushion without free scaling powder.
For making scaling powder in the distribution of flux bath bottom even, described scaling powder runner is with circuitous formal distribution.This scaling powder runner also can flow to some that are set to be parallel to each other along scaling powder.
Described the first hollowed-out board is positioned at the top of flux bath, namely the first hollowed-out board can be to be fixed on the flux bath top, its bottom surface contacts with the end face of flux bath sidewall and is fixing, also can be that this first hollowed-out board is installed in the flux bath, the end face of the end face of the first hollowed-out board and flux bath sidewall is on the same level face at this moment, in the utility model, adopt the second way, that is: be provided with the column that several are used for installing described the first hollowed-out board in the described flux bath.Preferably, described column is set to four, is separately positioned on the Si Jiaochu in the described flux bath.
For assembling and the maintenance that makes things convenient for the scaling powder immersion system, described column is provided with the screwed hole for fixing described the first hollowed-out board, fixes by screw between the first hollowed-out board and the flux bath.
Described scaling powder blot device can be a direct scaling powder blot the pad be placed on the brace table, then the second hollowed-out board being placed on this scaling powder blots on the pad, the lug that picks scaling powder passes the hollow out position of the second hollowed-out board, blotting pad with scaling powder contacts, scaling powder blots pad unnecessary scaling powder is adsorbed to fall, but this kind embodiment is mobile easily in adsorption process, and the brace table of easily making dirty, so, in the utility model, also be provided with scaling powder on the described brace table and blot groove, described scaling powder blots pad and the second hollowed-out board is arranged in this scaling powder and blots groove.During use, this scaling powder blots groove and is fixed on the described brace table, and when lug during at the unnecessary scaling powder of this device absorption, this device can not move like this.
For the lug that makes battery can better match with the hollow out position of described the first hollowed-out board, the second hollowed-out board and the 3rd hollowed-out board, the hollow out position on described the first hollowed-out board, the second hollowed-out board and the 3rd hollowed-out board is corresponding with the position of the lug of described battery.
The beneficial effects of the utility model:
Device of the present utility model is used for accumulator pole group is carried out preliminary treatment before the cast welding, set gradually the scaling powder immersion system along the battery direction of transfer at brace table, scaling powder blots device and drying unit, two manipulators are set above brace table, two manipulators are driven by two drive units respectively, cooperatively interact, the clamping battery makes its utmost point pick successively scaling powder, blot unnecessary scaling powder and oven dry scaling powder, whole process Automatic Control, time saving and energy saving, high efficiency, directly carry out cast welding processing through the pretreated battery of the utility model, cast welding is effective.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is a kind of working state figure of the utility model;
Fig. 3 is the another kind of working state figure of the utility model;
Fig. 4 is the structural representation of scaling powder immersion system among Fig. 1;
Fig. 5 is the structural representation of flux bath among Fig. 4;
Fig. 6 is the structural representation of the second hollowed-out board among Fig. 4;
Fig. 7 is the structural representation that scaling powder blots device among Fig. 1;
Fig. 8 is the structural representation of drying unit among Fig. 1.
Each Reference numeral is among the figure:
The specific embodiment
As shown in Figure 1, structural representation of the present utility model, a kind of full automatic accumulator cast welding pretreating device, comprise the brace table 16 that is arranged on the battery machining production line, this brace table 16 is selected bracing or strutting arrangement conventional in the prior art according to the installation requirement of its upper-part, above brace table 16, fix a fixed mount 1, in fixed mount 1 slip two manipulators (the first manipulator 2 and the second manipulator 5) are set, these two manipulators are driven by different drive units respectively, the first manipulator 2 adopts the first drive unit to drive, the second manipulator 5 adopts the second drive unit to drive, on brace table 16 along battery direction of transfer successively fixing scaling powder immersion system 12, scaling powder blots device 13 and drying unit 14.
Fixed mount 1 is comprised of bar shaped installing plate and the supporting mechanism thereof along the setting of battery direction of transfer, at this installing plate two horizontal rail that are parallel to each other 8 are set, between these two horizontal rail 8, be provided with two cover drive units (the first drive unit and the second drive unit), the first drive unit is fixedly linked by the docking of two cylinders (the first cylinder 3 and the second cylinder 4) piston rod part and forms, the second cylinder 4 is fixed on the installing plate of fixed mount 1, and the first cylinder 3 and the first manipulator 2 are fixing.Near the right-hand member setting, its driving stroke and horizontal rail 8 were parallel to each other the first drive unit after the first cylinder 3 linked to each other with the second cylinder 4 piston rods on fixed mount 1, and near the horizontal rail 8 that is positioned at the top.
The second driving mechanism is by the screw mandrel 9 that is fixed on fixed mount 1 installing plate, the motor (not shown) that driving screw mandrel 9 rotates reaches the nut seat (not shown) composition with screw mandrel 9 threaded engagement, the second drive unit keeps left to hold at fixed mount 1 and arranges, screw mandrel 9 is fixed near horizontal rail 8 places that are positioned at the below and with horizontal rail 8 and is parallel to each other, the right-hand member of screw mandrel 9 is connected with the output shaft of motor, this motor is positioned at the back side of fixed mount 1, its output shaft links to each other with the right-hand member of screw mandrel 9 by the bindiny mechanism of passing fixed mount 1 installing plate, nut seat of threaded engagement on screw mandrel 9, this nut seat and the second manipulator 5 are fixing.
The first manipulator 2 is consistent with the structure of the second manipulator 5, and its concrete structure is as follows:
Comprise the Mobile base 7 that is slidingly matched with two horizontal rail 8, be arranged in two upright guide rails 10 on the Mobile base 7, the pneumatic pawl 11 that is slidingly matched with this upright guide rail 10; Be installed in and drive the 3rd cylinder 6 that pneumatic pawl 11 slides along upright guide rail 10 on the Mobile base 7; And the four-cylinder 17 that drives pneumatic pawl 11 switchings.
Fix the piston rod top of the 3rd cylinder 6, the three cylinders 6 and fix with vertical Mobile base 702 above horizontal movable base 701, the 3rd cylinder 6 drives vertical Mobile base 702 and slides at upright guide rail 10.
Horizontal movable base 701 back sides of the first manipulator 2 and the first cylinder 3 are fixing; Horizontal movable base 701 back sides of the second manipulator 5 are fixed with the nut seat that is set on the leading screw 9.
Shown in Fig. 4～6, it is the structural representation of scaling powder immersion system 12 among Fig. 1, scaling powder immersion system 12 is fixed on the brace table 16, and scaling powder immersion system 12 comprises that flux bath 1201 and the scaling powder that is arranged in flux bath 1201 pick pad (not shown) and the first hollowed-out board 1203.
The setting position of inlet 1202 is lower than the setting position of overfall 1205, inlet 1202 is connected with scaling powder reservoir vessel (not shown) by pipeline, choke valve and liquid pump are set in the pipeline, automatically scaling powder is pumped in the flux bath 1201 by liquid pump, throttle valve control scaling powder flow velocity, overfall 1205 is connected with scaling powder returnable (not shown) by pipeline.In this rectangular channel the corner location place each fix a column 1206, the end face of each column 1206 is all with threaded hole.
The first hollowed-out board 1203 is the rectangle hollowed-out board, the size of the size of the first hollowed-out board 1203 and flux bath 1201 is complementary, be provided with 6～8 the first rectangular openings 1204 that are parallel to each other along its width, this first rectangular opening 1204 is corresponding with the lug of pending accumulator pole group, its magnitude setting and arrangement adapt with the distribution with the lug of accumulator pole group to be processed and are as the criterion, and at four jiaos of places of this rectangular slab an installing hole 1208 corresponding with the screwed hole of flux bath 1201 central posts 1206 end faces are set respectively.
Scaling powder picks pad and is placed in the flux bath 1201, cover the top of scaling powder runner 1207, the first hollowed-out board 1203 is fixed on the column 1206 in the flux bath 1201 by hold-down screw, scaling powder picks pad and adopts foam-rubber cushion in the present embodiment, the end face of this foam-rubber cushion is close to the bottom surface of the first hollowed-out board 1203, the first hollowed-out board 1203 is fixed on the flux bath 1201, and along maintaining an equal level, flux bath 1201 is fixed on the brace table 16 on its end face and flux bath 1201 sidewalls.
As shown in Figure 7, be the structural representation that scaling powder blots device, scaling powder blots device 13 and is fixed on the brace table 16, comprises that scaling powder blots groove 1301 and is positioned at scaling powder that scaling powder blots groove 1301 to blot and fill up and the second hollowed-out board 1302.
Scaling powder blots groove 1301 and is rectangular channel, and the second hollowed-out board 1302 is the rectangle hollowed-out board, and the second hollowed-out board 1302 is complementary with the size that scaling powder blots groove 1301.Width along the second hollowed-out board 1302 is provided with 4～6 the second rectangular openings 1303, the second rectangular opening 1303 is corresponding with the lug of pending accumulator pole group, its magnitude setting and arrangement adapt with the distribution with the lug of accumulator pole group to be processed and are as the criterion, scaling powder blots to level up and is layered on scaling powder and blots groove 1301 bottoms, the second empty hollowed-out board 1302 is arranged in scaling powder and blots groove 1301, be placed on the top that scaling powder blots pad, scaling powder blots groove 1301 and is fixed on the brace table 16.
As shown in Figure 8, be the structural representation of drying unit 14, comprise the 3rd hollowed-out board 1401 and for and the drying mechanism (not shown) of the 3rd hollowed-out board 1401 belows, this drying mechanism adopts drying mechanism conventional in prior art.
Drying mechanism is arranged on rectangle baking oven 1404 inside, fix the 3rd hollowed-out board 1401 at the end face of rectangle baking oven 1404, the 3rd hollowed-out board 1401 is just in time can be with the rectangle hollowed-out board of rectangle baking oven 1404 top seals, on the 3rd hollowed-out board 1401, along its length direction 4～6 oven dry positions 1402 that are parallel to each other are set, each oven dry position 1402 is comprised of 4～6 the 3rd rectangular openings 1403 that are parallel to each other, and all the 3rd rectangular openings 1403 all parallel with the long limit of the 3rd hollowed-out board 1401.
The 3rd rectangular opening 1403 is corresponding with the lug of pending accumulator pole group, its magnitude setting and arrangement adapt with the distribution with the lug of accumulator pole group to be processed and are as the criterion, 4～6 oven dry positions 1402 are set guarantee that there are enough drying times at the lug position of each battery, lug surface welding-assistant moisture is fully volatilized and the preheating lug, make and reach better cast welding effect, dry simultaneously 4～6 batteries, increase work efficiency, but the magnitude setting of this oven dry position 1402 is according to the needs of production Self-adjustment.Baking oven 1404 and inner drying mechanism thereof are fixed on the brace table 16.
Occupation mode of the present utility model is as follows:
Device of the present utility model is used for the full-automatic preliminary treatment before the storage battery polar group cast welding, it is use view of the present utility model shown in Fig. 1～3, brace table 16 is arranged on the battery process line, battery 15 transmits from right to left in the accompanying drawing 1 of present embodiment, scaling powder immersion system 12, scaling powder blots device 13 and drying unit 14 is fixed on the brace table 16 from right to left successively, fixed mount 1 is fixed on brace table 16 tops, the first manipulator 2 is kept right and is installed on the fixed mount 1, the second manipulator 5 keeps left and is installed on the fixed mount 1, and the first manipulator 2 and the second manipulator 5 all are positioned at scaling powder immersion system 12 in its sliding stroke process, scaling powder blot device 13 or drying unit 14 directly over.
On this road pretreatment procedure, utmost point group has arranged by matrix and has been pressed in the battery case, and battery 15 lugs blot device 13 and drying unit 14 through scaling powder immersion system 12, scaling powder successively along its direction of transfer down.
When battery 15 when conveyer belt is sent on the brace table 16, this moment, battery 15 was reversed its lug down, the first cylinder 3 and the second cylinder 4 all are in the state of stretching out, the first manipulator 2 just be positioned at battery directly over, the 3rd cylinder 6 of the first manipulator 2 drives pneumatic pawl 11 and moves downward with vertical Mobile base 702, when dropping to battery 15 place, four-cylinder drives pneumatic pawl 11 relative motions and clamps battery 15, the 3rd cylinder 6 is regained, battery 15 is picked up, the first cylinder 3 is regained, drive pneumatic pawl 11 moves to scaling powder immersion system 12 left with horizontal movable base 701 top, when the first cylinder 3 is regained fully the first manipulator 2 just be positioned at scaling powder immersion system 12 directly over, the 3rd cylinder 6 starts, driving pneumatic pawl 11 moves downward with vertical Mobile base 702, making the lug of battery 15 pass the first rectangular opening 1204 on the first hollowed-out board 1203 down inserts scaling powders and picks 2～5mm in the pad, after holding battery 15 and in scaling powder immersion system 12, stopping the several seconds, the 3rd cylinder 6 starts, driving pneumatic pawl 11 moves upward with vertical Mobile base 702, the second cylinder 4 is regained, driving the first manipulator 2 is transferred to scaling powder with battery and blots directly over the device 13, the 3rd cylinder 6 starts, driving pneumatic pawl 11 moves downward with vertical Mobile base 702, make the battery lug pass the second rectangular opening 1303 of the second hollowed-out board 1302 down, four-cylinder 17 starts, pneumatic pawl 11 is unclamped, battery drops on scaling powder and blots on the device 13, next round work is carried out in 2 repositions of the first manipulator.
In the present embodiment, for the control mode of the first drive unit be: the first cylinder 3 and the second cylinder 4 strokes are fixed, and the second cylinder 4 positions are fixed, and when two cylinders all are in when stretching out state, the first manipulator 2 just is positioned at directly over the feeding position; Regain fully when the first cylinder 3, the second cylinder 4 is in when stretching out state, and the first manipulator 2 just is positioned at directly over the scaling powder immersion system 12; When two cylinders were all regained fully, the first manipulator 2 just was positioned at scaling powder and blots directly over the device 13.
Control mode for the second drive unit in the present embodiment is: the second manipulator 5 is cooperated with screw mandrel 9 by nut seat, is driven by drive motors.Drive motors is controlled by PLC, and by PLC is programmed, the several coordinates when the second manipulator 5 is stopped are corresponding with several oven dry positions 1402 on the baking oven respectively.Make each battery can lug pass the 3rd rectangular opening 1403 on the 3rd hollowed-out board 1401 down and rest on the 3rd hollowed-out board 1401.Turnover order by the programming Control battery is to guarantee that each battery has enough and consistent drying time.
Two manipulators cooperatively interact, and will pick, blot and dry three operations and move in circles and carry out, and all need to be located with the place in control time and all adopt sensing technology to respond to location and control.
When battery 15 picked scaling powder in scaling powder immersion system 12, the downward correspondence of lug was passed the first rectangular opening 1204 on the first hollowed-out board 1203, picks scaling powder at foam-rubber cushion.Scaling powder in the flux bath 1201 adds by inlet 1202, and scaling powder is evenly distributed on flux bath 1201 bottoms along scaling powder runner 1207 in flux bath 1201, make foam-rubber cushion evenly absorb scaling powder, and unnecessary scaling powder is discharged by overfall 1205.
Its unnecessary part blots in the device 13 at scaling powder and blots lug picks scaling powder in scaling powder immersion system 12 after, lug is passed down through the second rectangular opening 1303 on the second hollowed-out board 1302, blot scaling powder in the groove 1201 with scaling powder and blot pad and contact, unnecessary scaling powder is sopped up.
All be as the criterion with Fig. 1 except specified otherwise about the above.
The above only is better implementation example of the present utility model, is not limited to the utility model, and is all within the utility model spirit and principle, any modification of doing, is equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (10)
1. full automatic accumulator cast welding pretreating device, the fixed mount (1) that comprises brace table (16) and be positioned at described brace table (16) top, it is characterized in that, described brace table (16) upper along described battery direction of transfer be provided with successively scaling powder immersion system (12), scaling powder blots device (13) and drying unit (14);
Described scaling powder immersion system (12) comprises the first hollowed-out board (1203) and is positioned at the flux bath (1201) of the first hollowed-out board (1203) below;
Described scaling powder blots the scaling powder that device (13) comprises the second hollowed-out board (1302) and be positioned at the second hollowed-out board (1302) below and blots pad;
Described drying unit (14) comprises the 3rd hollowed-out board (1401) and is positioned at the drying mechanism of the 3rd hollowed-out board (1401) below;
Two manipulators (2 that described fixed mount (1) is provided with horizontal guide rail (8), is slidingly matched with described horizontal guide rail (8), 5) drive, respectively the first driving mechanism and the second driving mechanism that described two manipulators (2,5) slide.
2. full automatic accumulator cast welding pretreating device according to claim 1 is characterized in that, described the first driving mechanism comprises:
Leading screw (9) along described horizontal guide rail (8) direction layout;
Be installed in the upper motor that is used for driving described leading screw (9) of described fixed mount (1);
Described leading screw (9) and corresponding manipulator threaded engagement.
3. full automatic accumulator cast welding pretreating device according to claim 2, it is characterized in that, described the second driving mechanism comprises two cylinders (3 arranging along described horizontal guide rail (8) direction, 4), wherein the first cylinder is fixed on the described fixed mount (1), the second cylinder interfixes with corresponding manipulator, and the piston rod of described two cylinders arranges in opposite directions and interconnects by connector.
4. according to claim 1 and 2 or 3 described full automatic accumulator cast welding pretreating devices, it is characterized in that described manipulator comprises:
The Mobile base (7) that is slidingly matched with described horizontal guide rail (8);
Be arranged in the upright guide rail (10) on the described Mobile base (7);
The pneumatic pawl (11) that is slidingly matched with described upright guide rail (10);
Be installed in the upper described pneumatic pawl (11) that drives of described Mobile base (7) along the 3rd cylinder (6) of upright guide rail (10) slip.
5. full automatic accumulator cast welding pretreating device according to claim 4 is characterized in that, described pneumatic pawl (11) comprises two jig arm and the four-cylinder (17) that drives these two jig arm relative motions.
6. full automatic accumulator cast welding pretreating device according to claim 5 is characterized in that, is provided with open scaling powder runner (1207) in the described flux bath (1201).
7. full automatic accumulator cast welding pretreating device according to claim 6, it is characterized in that, be provided with scaling powder in the described flux bath (1201) and pick pad, described scaling powder picks pad and covers described scaling powder runner (1207) top, and its end face is close to the bottom surface of described the first hollowed-out board (1203).
8. full automatic accumulator cast welding pretreating device according to claim 7, it is characterized in that, be respectively arranged with inlet (1202) and overfall (1205) along described scaling powder runner (1207) arranged direction on described flux bath (1201) sidewall.
9. full automatic accumulator cast welding pretreating device according to claim 8 is characterized in that, is provided with the column (1206) that several are used for installing described the first hollowed-out board (1203) in the described flux bath (1201).
10. full automatic accumulator cast welding pretreating device according to claim 9, it is characterized in that, also be provided with scaling powder on the described brace table (16) and blot groove (1301), described scaling powder blots pad and the second hollowed-out board (1302) is arranged in this scaling powder and blots groove (1301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220317591 CN202701351U (en) | 2012-06-29 | 2012-06-29 | Full-automatic storage battery cast welding pretreatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220317591 CN202701351U (en) | 2012-06-29 | 2012-06-29 | Full-automatic storage battery cast welding pretreatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202701351U true CN202701351U (en) | 2013-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220317591 Expired - Fee Related CN202701351U (en) | 2012-06-29 | 2012-06-29 | Full-automatic storage battery cast welding pretreatment device |
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| Country | Link |
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| CN (1) | CN202701351U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108808126A (en) * | 2018-06-08 | 2018-11-13 | 长兴玖佳机械股份有限公司 | A kind of lead-acid battery automation machining production line and production technology |
| CN109332655A (en) * | 2018-10-31 | 2019-02-15 | 天能电池(芜湖)有限公司 | Battery lug cast welding machine smears scaling powder device automatically |
-
2012
- 2012-06-29 CN CN 201220317591 patent/CN202701351U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108808126A (en) * | 2018-06-08 | 2018-11-13 | 长兴玖佳机械股份有限公司 | A kind of lead-acid battery automation machining production line and production technology |
| CN108808126B (en) * | 2018-06-08 | 2023-09-15 | 长兴玖佳机械股份有限公司 | Automatic processing production line and production process for lead-acid battery |
| CN109332655A (en) * | 2018-10-31 | 2019-02-15 | 天能电池(芜湖)有限公司 | Battery lug cast welding machine smears scaling powder device automatically |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20150629 |
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| EXPY | Termination of patent right or utility model |