CN104990941B - A kind of online abnormity early warning control device of non-woven fabrics fiber - Google Patents
A kind of online abnormity early warning control device of non-woven fabrics fiber Download PDFInfo
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- CN104990941B CN104990941B CN201510385881.8A CN201510385881A CN104990941B CN 104990941 B CN104990941 B CN 104990941B CN 201510385881 A CN201510385881 A CN 201510385881A CN 104990941 B CN104990941 B CN 104990941B
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- portable plate
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- woven fabrics
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Abstract
The invention discloses a kind of online abnormity early warning control device of non-woven fabrics fiber, including：Networking, is densely covered with non-woven fabrics fiber thereon；Camera unit, it is fixedly installed on the top into the net, including support base positioned at the networking both sides, be fixedly installed at the top of the support base crossbeam, symmetrically cut with scissors in the first portable plate and the second portable plate of the crossbeam both sides, the cylinder for controlling first portable plate and the second portable plate rotational angle, the high speed camera being fixedly installed on the crossbeam, first portable plate and second portable plate；Light source shelf unit, it is arranged on the lower section into the net；Light supply apparatus, it is arranged on the light source shelf unit；Switch board, the equipment that its image information for being set to be gathered according to the camera unit carries out real-time early warning.The foreign matter early warning distance of the invention for effectively extending equipment, the image information that can be gathered according to the camera unit carries out real-time early warning, controllable rate is swallowed extremely high.
Description
Technical field
The present invention relates to the production equipment technical field of adhesive-bonded fabric, more particularly to a kind of abnormity early warning of non-woven fabrics fiber
Control device.
Background technology
Non-woven fabrics is made up of fiber orient or random, is environment-friendly materials of new generation, because it is with moistureproof, saturating
Gas, flexible, light weight, it is nontoxic nonirritant, cheap the advantages of and favored by consumer.In the production process of non-woven fabrics
In, it is necessary to detected to non-woven fabrics fiber, so as to ensure the quality of non-woven fabrics, the non-woven fabrics fiber of prior art is abnormal online
Prewarning controller as shown in figure 11, including networking 01, be arranged on the top of the networking 01 high speed camera 02 and with it is described
The light source 03 that high speed camera 02 matches, wherein, the light source 03 is arranged on the lower section of the networking 01, and positioned at the high speed
Non-woven fabrics fiber is equipped with the underface of camera 02, the networking 01, in use, gathering described by the high speed camera 02
The image information of non-woven fabrics fiber, due to the limitation of the installation site of high speed camera 02, the scope of its IMAQ is narrow for one
Black rectangle region in narrow region, such as Figure 11, early warning distance is very limited, so as to cause exception to swallow, controllable rate is low to ask
Topic.
The content of the invention
For weak point present in above-mentioned technology, the invention provides a kind of online abnormity early warning control of non-woven fabrics fiber
Device processed, it effectively extends the foreign matter early warning distance of equipment, and the image information that can be gathered according to the camera unit is carried out
Real-time early warning, swallows controllable rate high extremely.
The technical solution adopted by the present invention is：A kind of online abnormity early warning control device of non-woven fabrics fiber, including：Networking,
Non-woven fabrics fiber is densely covered with thereon；Camera unit, it is fixedly installed on the top into the net, and the camera unit is set to use
In the device for gathering the non-woven fabrics fiber image information, including support base positioned at the networking both sides, it is fixedly installed on institute
The crossbeam at the top of support base, symmetrical hinge are stated in the first portable plate and the second portable plate of the crossbeam both sides, described for controlling
The cylinder of first portable plate and the second portable plate rotational angle, be fixedly installed on the crossbeam, first portable plate and
High speed camera on second portable plate, one end of the cylinder is hinged on the crossbeam, and the other end is hinged on described
On one portable plate or second portable plate；Light source shelf unit, it is arranged on the lower section into the net, and positioned at the camera list
The underface of member；Light supply apparatus, its is adjustable to be arranged on the light source shelf unit, the light supply apparatus be provided for
The high speed camera provides the device of light source；And switch board, it passes through circuit and the camera unit and the light supply apparatus
It is connected, the switch board is set to the equipment that image information carries out real-time early warning gathered according to the camera unit.
It is preferred that, the light source shelf unit includes being arranged on the 3rd framework immediately below the crossbeam, is symmetrically hinged on institute
State the first framework and the second framework of the 3rd framework both sides, drive first framework and second framework to be overturn respectively
The first rotary cylinder and the second rotary cylinder, the hydraulic cylinder of driving the 3rd framework lifting, wherein, the hydraulic cylinder is set
In four edges of the 3rd framework.
It is preferred that, the light supply apparatus includes the first light source being arranged on first framework and second framework
Portion, the secondary light source portion being arranged on the 3rd framework, the first driver element of driving the first light source portion rotation, driving
The second driver element that the secondary light source portion is rotated, wherein, the first light source portion includes multigroup first light source group, and described the
One light source group includes rotating shaft and the light source being symmetricly set at the top and bottom of the rotating shaft, and the secondary light source portion includes multigroup
Secondary light source group, the secondary light source group includes the rotating shaft and the light source being arranged at the top of the rotating shaft.
It is preferred that, first driver element includes the first belt wheel for being set in described rotating shaft one end and the first band
Take turns the first flexible-belt being engaged, the first motor for driving the first light source group to rotate.
It is preferred that, second driver element includes the second belt wheel and second band for being set in described rotating shaft one end
Take turns the second flexible-belt being engaged, the second motor for driving the secondary light source group to rotate.
It is preferred that, the crossbeam is in inverted " t " font.
It is preferred that, the high speed camera is arranged on the crossbeam, first portable plate and second portable plate
Spacing between quantity and the high speed camera is equal.
Compared with prior art, its advantage is the present invention：The online abnormity early warning of non-woven fabrics fiber that the present invention is provided
Control device, its camera unit is provided with three high speed camera modules, and respectively crossbeam high speed camera module, the first portable plate is high
Fast camera model, the second portable plate high speed camera module, be provided with the crossbeam high speed camera module on crossbeam be it is fixed,
And the first portable plate high speed camera module and the second portable plate high speed camera module are set by the way that cylinder is adjustable
In the both sides of the crossbeam high speed camera module, compared with the detection means of traditional non-woven cloth, the foreign matter of the invention by non-woven fabrics
Early warning distance extends to predetermined angle from vertical line, and the predetermined angle is adjusted by the cylinder, that is, leads to
Cross and set the first portable plate high speed camera module and the second portable plate high speed camera module to expand the high speed phase
The image-capture field of machine, serves the function of an extension early warning distance, so as to ensure being smoothed out for early warning operation；With institute
State camera unit corresponding, light supply apparatus be provided with lower section into the net, the light supply apparatus is arranged on light source shelf unit,
The illumination range of the light supply apparatus can be effectively extended by the light source shelf unit, with the image with the high speed camera
Pickup area matches；The computer for being provided with image processing software is provided with the switch board, computer is to the high speed
The image information that camera is collected is analyzed and processed, and controllable rate height is swallowed extremely, when finding flaw, in switch board
Warning device invention alarm signal, points out workman to repair in time, it is to avoid the generation of a large amount of faulty goods, the present invention is effectively extended
The early warning distance of equipment, the image information that can be gathered according to the camera unit carries out real-time early warning, swallows extremely controllable
Rate is high.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the online abnormity early warning control device of non-woven fabrics fiber of the present invention；
Fig. 2 is the structural representation of the side-looking direction of the online abnormity early warning control device of non-woven fabrics fiber of the present invention
Figure；
Fig. 3 is the stereochemical structure of the light source shelf unit of the online abnormity early warning control device of non-woven fabrics fiber of the present invention
Schematic diagram；
Fig. 4 is under the light source shelf unit deployed condition of the online abnormity early warning control device of non-woven fabrics fiber of the present invention
Structural representation；
Fig. 5 is the structural representation of the first light source group of the online abnormity early warning control device of non-woven fabrics fiber of the present invention
Figure；
Fig. 6 is the structural representation of the secondary light source group of the online abnormity early warning control device of non-woven fabrics fiber of the present invention
Figure；
Fig. 7 is the light supply apparatus and light source shelf unit of the online abnormity early warning control device of non-woven fabrics fiber of the present invention
Overlook direction structural representation；
Fig. 8 is the structural representation of Fig. 7 side-looking direction；
Fig. 9 is one of operating diagram of the online abnormity early warning control device of non-woven fabrics fiber of the present invention；
Figure 10 is the two of the operating diagram of the online abnormity early warning control device of non-woven fabrics fiber of the present invention；
Figure 11 is the structural representation of prior art.
In figure：10th, networking；20th, camera unit；21st, support base；22nd, crossbeam；23rd, the first portable plate；24th, the second activity
Plate；25th, cylinder；26th, high speed camera；30th, light source shelf unit；31st, the first framework；311st, the first rotary cylinder；32nd, the second frame
Frame；321st, the second rotary cylinder；33rd, the 3rd framework；331st, hydraulic cylinder；40th, light supply apparatus；41st, the first light source portion；411st, first
Light source group；42nd, secondary light source portion；421st, secondary light source group；43rd, the first driver element；431st, the first belt wheel；432nd, first is flexible
Band；433rd, the first motor；44th, the second driver element；441st, the second belt wheel；442nd, the second flexible-belt；443rd, the second motor；50、
Live-roller；60th, cloth-gathering roller.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to specification text
Word can be implemented according to this.
It is to be appreciated that " first ", " second " that is previously mentioned in the following embodiments do not represent any structure or
The absolute differentiation relation of person functionally, and just for the sake of the clear simplicity of description.In the present embodiment, " top ", " bottom mentioned
Portion " is defined according to common meaning, such as, the direction definition of reference to gravitational, and the direction of gravity is opposite direction downwards
Be top, similarly up be top or top, what it is in lower section is bottom or bottom.
As depicted in figs. 1 and 2, the invention provides a kind of online abnormity early warning control device of non-woven fabrics fiber, including：Into
Net 10, camera unit 20, light source shelf unit 30, light supply apparatus 40, switch board (not shown), the biography for transporting the networking 10
Dynamic roller 50, the cloth-gathering roller 60 for winding non-woven fabrics, the switch board are set to the image gathered according to the camera unit 20
The equipment that information carries out real-time early warning, the switch board passes through circuit and the camera unit 20 and the phase of the light supply apparatus 40
Even.Non-woven fabrics fiber is densely covered with the networking 10, the camera unit 20 is fixedly installed on the top of the networking 10, described
Camera unit 20 is provided for gathering the device of the non-woven fabrics fiber image information, including positioned at the both sides of networking 10
The first activity of support base 21, the crossbeam 22 for being fixedly installed on the top of support base 21, symmetrical hinge in the both sides of crossbeam 22
The portable plate 24 of plate 23 and second, the cylinder for controlling first portable plate 23 and the rotational angle of the second portable plate 24
25th, the high speed camera 26 on the crossbeam 22, first portable plate 23 and second portable plate 24 is fixedly installed on, it is described
One end of cylinder 25 is hinged on the crossbeam 22, and the other end is hinged on first portable plate 23 or second portable plate 24
On.Wherein, the crossbeam 22 is in inverted " t " font, and the high speed camera 26 is arranged on the crossbeam 22, first portable plate 23
Spacing between the quantity and the high speed camera 26 on second portable plate 24 is equal.In use, control can be passed through
The stroke of the cylinder 25 adjusts corner dimension between first portable plate 23 and the crossbeam 22 and described to realize
Corner dimension between second portable plate 24 and the crossbeam 22, is that the high speed phase is realized by adjusting the size of angle
The image-capture field of machine 26.
As shown in Figure 3 and Figure 4, the light source shelf unit 30 is arranged on the lower section of the networking 10, and positioned at the camera
The underface of unit 20, including be arranged on the 3rd framework 33 of the underface of crossbeam 22, be symmetrically hinged on the 3rd framework
The first framework 31 and the second framework 32 of 33 both sides, first framework 31 and second framework 32 is driven to be overturn respectively
The first rotary cylinder 311 and the second rotary cylinder 321, the hydraulic cylinder 331 of driving the 3rd framework 33 lifting, wherein, institute
Four edges that hydraulic cylinder 331 is arranged on the 3rd framework 33 are stated, first framework 31 and described is if desired overturn
During two frameworks 32, it is necessary first to drive the piston portion of the hydraulic cylinder 331 to move down, to drive the 3rd framework 33 to move down, really
Protecting has certain upset space, when first framework 31 and second framework 32 are overturn to predetermined angle, then passes through
The piston portion of the hydraulic cylinder 331 drives and moves to preset height, the first framework 31 described here and institute on the 3rd framework 33
The predetermined angle for stating the upset of the second framework 32 is then the angle of rotation according to first portable plate 23 and second portable plate 24
Depending on degree, with cause light source range of exposures on first framework 31, second framework 32 and the 3rd framework 33 with
The image-capture field one of first portable plate 23, second portable plate 24 and the high speed camera 26 on the crossbeam 22
Cause.
As shown in Figure 4 and Figure 8, the light supply apparatus 40 is adjustable is arranged on the light source shelf unit 30, the light
Source device 40 is provided for providing the device of light source to the high speed camera 26, including is arranged on first framework 31 and institute
State the first light source portion 41 on the second framework 32, the secondary light source portion 42 being arranged on the 3rd framework 33, drive described the
The second driver element 44 that first driver element 43 of one light source portion 41 rotation, the driving secondary light source portion 42 are rotated, wherein,
The first light source portion 41 includes multigroup first light source group 411, and the first light source group 411 includes rotating shaft and is symmetricly set on
Light source at the top and bottom of the rotating shaft, the secondary light source portion 42 includes multigroup secondary light source group 421, the secondary light source group
421 include the rotating shaft and the light source being arranged at the top of the rotating shaft.First driver element 43 includes being set in
It is first belt wheel 431 of described rotating shaft one end, the first flexible-belt 432 being engaged with first belt wheel 431, described for driving
The first motor 433 that first light source group 411 is rotated；431 points of first belt wheel be the first main pulley and first from belt wheel, it is described
First 411 points of light source group is the first active light source group and the first driven light source group, and first main pulley is set in described first
In the rotating shaft of active light source group, and driven by first motor 433, and the first driven light source group then passes through described
One flexible-belt 432 reaches the effect with the first active light source group synchronous axial system.Similarly, second driver element 44 includes
The second belt wheel 441 for being set in described rotating shaft one end, the second flexible-belt 442 being engaged with second belt wheel 441, for driving
The second motor 443 that the dynamic secondary light source group 421 is rotated.As shown in fig. 7, when first framework 31 and second framework
During 32 closure, the first light source portion 41 and the secondary light source portion 42 are looked down, now, the first light source group 411 and described
Secondary light source group 421 is in the state distributed alternately.In the present embodiment, the first light source portion 41 and the secondary light source portion 42 with
Adjustable mode is arranged on the light source shelf unit 30, can adjust the illumination angle of light source according to actual use environment
Degree, with the lighting effect being optimal.
Operation principle：In use, being adjusted respectively between first portable plate 23 and the crossbeam 22 by cylinder 25
Corner dimension between corner dimension and second portable plate 24 and the crossbeam 22, to cause first portable plate
23rd, the image-capture field of high speed camera 26 meets producing technology of non-woven fabrics on second portable plate 24 and the crossbeam 22
Demand so that the foreign matter early warning distance of non-woven fabrics extends to predetermined angle from vertical line, that is, extend the pre- of non-woven fabrics detection
Alert distance, swallows controllable rate height, to improve the quality of production of non-woven fabrics extremely；It is corresponding with camera unit 20, in networking
10 lower section is provided with light supply apparatus 40, and the light supply apparatus 40 is arranged on light source shelf unit 30, passes through the light source shelf list
Member 30 can effectively extend the illumination range of the light supply apparatus 40, with the image acquisition region phase with the high speed camera 26
The computer for being provided with image processing software is provided with matching, the switch board, computer is gathered to the high speed camera 26
To image information analyzed and processed, it is high to swallow controllable rate extremely, when finding flaw, the warning device in switch board
Invention alarm signal, points out workman to repair in time, it is to avoid the generation of a large amount of faulty goods.Wherein, the meter inside the switch board
Calculation machine can carry out the statistic of attribute of non-woven fabrics, and the detailed position for recording flaw and size, can be follow-up cutting and matter
Buret reason provides data and supported, can effectively ensure the quality of product.
Although embodiment of the present invention is disclosed as above, it is not limited in specification and embodiment listed fortune
With it can be applied to various suitable the field of the invention completely, for those skilled in the art, can be easily real
Now other modification, therefore under the universal limited without departing substantially from claim and equivalency range, the present invention is not limited to
Specific details and shown here as the legend with description.
Claims (5)
1. a kind of online abnormity early warning control device of non-woven fabrics fiber, it is characterised in that including：
Networking (10), is densely covered with non-woven fabrics fiber thereon；
Camera unit (20), it is fixedly installed on the top of the networking (10), and the camera unit (20) is provided for adopting
Collect the device of the non-woven fabrics fiber image information, including support base (21) positioned at the networking (10) both sides, be fixedly installed
Crossbeam (22), symmetrical the first portable plate (23) and second cut with scissors in the crossbeam (22) both sides at the top of the support base (21)
Portable plate (24), the cylinder (25) for controlling first portable plate (23) and second portable plate (24) rotational angle,
It is fixedly installed on the high speed camera on the crossbeam (22), first portable plate (23) and second portable plate (24)
(26), one end of the cylinder (25) is hinged on the crossbeam (22), the other end be hinged on first portable plate (23) or
On second portable plate (24)；
Light source shelf unit (30), it is arranged on the lower section of the networking (10), and positioned at the underface of the camera unit (20)；
Light supply apparatus (40), its is adjustable to be arranged on the light source shelf unit (30), and the light supply apparatus (40) is set to
Device for providing from light source to the high speed camera (26)；And
Switch board, it is connected by circuit with the camera unit (20) and the light supply apparatus (40), and the switch board is set
The equipment for carrying out real-time early warning for the image information gathered according to the camera unit (20)；
The crossbeam (22) is in inverted " t " font；The high speed camera (26) is arranged on the crossbeam (22), first portable plate
(23) spacing between the quantity on second portable plate (24) and the high speed camera (26) is equal.
2. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 1, it is characterised in that：The light source shelf list
First (30) include being arranged on the 3rd framework (33) immediately below the crossbeam (22), are symmetrically hinged on the 3rd framework (33) two
The first framework (31) and the second framework (32) of side, first framework (31) and second framework (32) is driven to carry out respectively
The first rotary cylinder (311) and the second rotary cylinder (321) of upset, the hydraulic cylinder of driving the 3rd framework (33) lifting
(331), wherein, the hydraulic cylinder (331) is arranged on four edges of the 3rd framework (33).
3. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 2, it is characterised in that：The light supply apparatus
(40) include be arranged on first framework (31) and second framework (32) the first light source portion (41), be arranged on described in
The first driver element (43) of secondary light source portion (42), driving the first light source portion (41) rotation on 3rd framework (33),
The second driver element (44) for driving the secondary light source portion (42) to rotate, wherein, the first light source portion (41) includes multigroup
First light source group (411), the first light source group (411) includes rotating shaft and is symmetricly set at the top and bottom of the rotating shaft
Light source, the secondary light source portion (42) includes multigroup secondary light source group (421), and the secondary light source group (421) includes described turn
Axle and the light source being arranged at the top of the rotating shaft.
4. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 3, it is characterised in that：First driving
Unit (43) includes first for being set in first belt wheel (431) of described rotating shaft one end, being engaged with first belt wheel (431)
Flexible-belt (432), the first motor (433) for driving the first light source group (411) to rotate.
5. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 3, it is characterised in that：Second driving
Unit (44) includes second for being set in second belt wheel (441) of described rotating shaft one end, being engaged with second belt wheel (441)
Flexible-belt (442), the second motor (443) for driving the secondary light source group (421) to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510385881.8A CN104990941B (en) | 2015-07-03 | 2015-07-03 | A kind of online abnormity early warning control device of non-woven fabrics fiber |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510385881.8A CN104990941B (en) | 2015-07-03 | 2015-07-03 | A kind of online abnormity early warning control device of non-woven fabrics fiber |
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| CN104990941A CN104990941A (en) | 2015-10-21 |
| CN104990941B true CN104990941B (en) | 2017-10-24 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105510360B (en) * | 2015-12-31 | 2019-04-09 | 安徽元琛环保科技股份有限公司 | A kind of non-woven material on-line measuring device and its detection method |
| CN106517062B (en) * | 2016-12-20 | 2020-11-13 | 合肥中辰轻工机械有限公司 | Easy clear beer filling machine adjusts formula pedestal |
| JP2020007682A (en) * | 2018-07-12 | 2020-01-16 | 株式会社豊田自動織機 | Stop-mark inspection apparatus in loom |
| CN109709098A (en) * | 2018-12-21 | 2019-05-03 | 季华实验室 | A kind of control system of visual identity fabric flaws |
| CN110672618B (en) * | 2019-09-25 | 2023-03-03 | 上海智觉光电科技有限公司 | System and method for detecting bright surface of part appearance based on multi-angle light source |
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Address after: 215300, Jiangsu, Suzhou Province, Kunshan City, Pakistan Town, 2 South Cheng Cheng Road Patentee after: Jiangsu Sheng spinning nano materials Polytron Technologies Inc Address before: 215300, Jiangsu, Suzhou Province, Kunshan City, Pakistan Town, 2 South Cheng Cheng Road Patentee before: SUZHOU PORLEANGE NANO SCIENCE AND TECHNOLOGY CO., LTD. |