CN104990941A - Online non-woven fabric fiber abnormality early-warning control device - Google Patents
Online non-woven fabric fiber abnormality early-warning control device Download PDFInfo
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- CN104990941A CN104990941A CN201510385881.8A CN201510385881A CN104990941A CN 104990941 A CN104990941 A CN 104990941A CN 201510385881 A CN201510385881 A CN 201510385881A CN 104990941 A CN104990941 A CN 104990941A
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Abstract
The invention discloses an online non-woven fabric fiber abnormality early-warning control device. The online non-woven fabric fiber abnormality early-warning control device comprises a formed web, a camera unit, a light source rack unit, a light source device and a control cabinet, wherein the formed wed is densely covered with non-woven fabric fiber, the camera unit is fixedly arranged above the formed web and comprises supporting seats located on two sides of the formed web, a cross beam fixedly arranged at the tops of the supporting seats, a first movable plate, a second movable plate, an air cylinder for controlling rotation angles of the first movable plate and the second movable plate and a high-speed camera fixedly arranged on the cross beam, the first movable plate and the second movable plate, and the first movable plate and the second movable plate are symmetrically hinged to two sides of the cross beam. The light source rack unit is arranged under the formed web, the light source device is arranged on the light source rack unit, and the control cabinet is a device configured to perform real-time early warning according to image information acquired by the camera unit. The foreign matter early-warning distance of the device is effectively prolonged, real-time early warning can be performed according to the image information acquired by the camera unit, and abnormal involvement control rate is high.
Description
Technical field
The present invention relates to the production equipment technical field of adhesive-bonded fabric, particularly a kind of abnormity early warning control device of non-woven fabrics fiber.
Background technology
Nonwoven fabrics is made up of orientation or random fiber, is environment-friendly materials of new generation, because it has protection against the tide, ventilative, pliable and tough, light weight, nontoxic nonirritant, the advantage such as cheap and be subject to the favor of consumer.In the production run of nonwoven fabrics, need to detect non-woven fabrics fiber, thus ensure the quality of nonwoven fabrics, the online abnormity early warning control device of non-woven fabrics fiber of prior art as shown in figure 11, comprise into net 01, the light source 03 being arranged on the high speed camera 02 above described one-tenth net 01 and matching with described high speed camera 02, wherein, described light source 03 is arranged on the below of described one-tenth net 01, and be positioned at immediately below described high speed camera 02, described one-tenth net 01 is equipped with non-woven fabrics fiber, during use, the image information of described non-woven fabrics fiber is gathered by described high speed camera 02, due to the restriction of described high speed camera 02 installation site, the scope of its image acquisition is a narrow region, as the black rectangle region in Figure 11, early warning distance is very limited, thus cause exception to swallow the low problem of controllable rate.
Summary of the invention
For the weak point existed in above-mentioned technology, the invention provides the online abnormity early warning control device of a kind of non-woven fabrics fiber, it effectively extends the foreign matter early warning distance of equipment, and the image information that can gather according to described camera unit carries out real-time early warning, extremely swallow can control rate high.
The technical solution used in the present invention is: the online abnormity early warning control device of a kind of non-woven fabrics fiber, comprising: become net, it is densely covered with non-woven fabrics fiber, camera unit, it is fixedly installed on described top into the net, described camera unit is set to the device for gathering described non-woven fabrics fiber image information, comprise and be positioned at the described supporting seat becoming to net both sides, be fixedly installed on the crossbeam at described supporting seat top, first portable plate of symmetrical hinge in described crossbeam both sides and the second portable plate, for controlling the cylinder of described first portable plate and described second portable plate rotational angle, be fixedly installed on described crossbeam, high speed camera on described first portable plate and described second portable plate, one end of described cylinder is hinged on described crossbeam, the other end is hinged on described first portable plate or described second portable plate, light source shelf unit, it is arranged on described below into the net, and is positioned at immediately below described camera unit, light supply apparatus, it is adjustable is arranged on described light source shelf unit, and described light supply apparatus is set to the device for providing light source to described high speed camera, and switch board, it is connected with described light supply apparatus with described camera unit by circuit, and the image information that described switch board is set to gather according to described camera unit carries out the equipment of real-time early warning.
Preferably, described light source shelf unit comprises and is arranged on the 3rd framework immediately below described crossbeam, the first framework that symmetry is hinged on described 3rd framework both sides and the second framework, the first rotary cylinder driving described first framework and described second framework to carry out overturning respectively and the second rotary cylinder, drives the hydraulic cylinder of described 3rd framework lifting, wherein, described hydraulic cylinder is arranged on four edges of described 3rd framework.
Preferably, described light supply apparatus comprises the first light source portion be arranged on described first framework and described second framework, be arranged on the secondary light source portion on described 3rd framework, drive the first driver element that described first light source portion is rotated, drive the second driver element that described secondary light source portion rotates, wherein, described first light source portion comprises many groups the first light source group, described first light source group comprises rotating shaft and is symmetricly set on the light source of described rotating shaft top and bottom, described secondary light source portion comprises many group secondary light source groups, described secondary light source group comprises described rotating shaft and is arranged on the described light source at described rotating shaft top.
Preferably, described first driver element comprises the first belt wheel being set in described rotating shaft one end, the first flexible-belt matched with described first belt wheel, the first motor for driving described first light source group to rotate.
Preferably, described second driver element comprises the second belt wheel being set in described rotating shaft one end, the second flexible-belt matched with described second belt wheel, the second motor for driving described secondary light source group to rotate.
Preferably, described crossbeam is in falling " T " font.
Preferably, the spacing that is arranged between quantity on described crossbeam, described first portable plate and described second portable plate and described high speed camera of described high speed camera is equal.
The present invention compared with prior art, its beneficial effect is: the online abnormity early warning control device of non-woven fabrics fiber provided by the invention, its camera unit is provided with three high speed camera modules, be respectively crossbeam high speed camera module, first portable plate high speed camera module, second portable plate high speed camera module, the crossbeam high speed camera module be wherein arranged on crossbeam is fixing, and described first portable plate high speed camera module and described second portable plate high speed camera module are by the adjustable both sides being arranged on described crossbeam high speed camera module of cylinder, compared with the pick-up unit of traditional non-woven cloth, the foreign matter early warning distance of nonwoven fabrics is extended to predetermined angle from vertical line by the present invention, described predetermined angle is regulated by described cylinder, namely the image-capture field of described high speed camera is expanded by arranging described first portable plate high speed camera module and described second portable plate high speed camera module, serve the function that extends early warning distance, thus ensure carrying out smoothly of early warning operation, corresponding with described camera unit, below into the net is provided with light supply apparatus, described light supply apparatus is arranged on light source shelf unit, effectively can be expanded the illumination range of described light supply apparatus by described light source shelf unit, to match with the image acquisition region of described high speed camera, the computing machine being provided with image processing software is provided with in described switch board, computing machine carries out analyzing and processing to the image information that described high speed camera collects, extremely swallow can control rate high, when finding flaw, be positioned at the warning device invention alerting signal of switch board, prompting workman repairs in time, avoid the generation of a large amount of faulty goods, the present invention effectively extends the early warning distance of equipment, and the image information that can gather according to described camera unit carries out real-time early warning, extremely swallow can control rate high.
Accompanying drawing explanation
Fig. 1 is the perspective view of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Fig. 2 is the structural representation in the side-looking direction of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Fig. 3 is the perspective view of the light source shelf unit of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Fig. 4 is the structural representation under the light source shelf unit deployed condition of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Fig. 5 is the structural representation of the first light source group of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Fig. 6 is the structural representation of the secondary light source group of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Fig. 7 is the light supply apparatus of the online abnormity early warning control device of non-woven fabrics fiber of the present invention and the structural representation overlooking direction of light source shelf unit;
Fig. 8 is the structural representation in the side-looking direction of Fig. 7;
Fig. 9 is one of operating diagram of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Figure 10 is the operating diagram two of the online abnormity early warning control device of non-woven fabrics fiber of the present invention;
Figure 11 is the structural representation of prior art.
In figure: 10, become net; 20, camera unit; 21, supporting seat; 22, crossbeam; 23, the first portable plate; 24, the second portable plate; 25, cylinder; 26, high speed camera; 30, light source shelf unit; 31, the first framework; 311, the first rotary cylinder; 32, the second framework; 321, the second rotary cylinder; 33, the 3rd framework; 331, hydraulic cylinder; 40, light supply apparatus; 41, the first light source portion; 411, the first light source group; 42, secondary light source portion; 421, secondary light source group; 43, the first driver element; 431, the first belt wheel; 432, the first flexible-belt; 433, the first motor; 44, the second driver element; 441, the second belt wheel; 442, the second flexible-belt; 443, the second motor; 50, live-roller; 60, cloth-gathering roller.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail, can implement according to this with reference to instructions word to make those skilled in the art.
It is to be appreciated that " first ", " second " mentioned in the following embodiments does not represent any structure or absolute differentiation relation functionally, and be only used to the clear easy of description.In the present embodiment, " top ", " bottom " mentioned defines according to common meaning, such as, the direction definition of reference to gravitational, the direction of gravity is downwards, and contrary direction is top, similarly up be top or top, below is bottom or bottom.
As depicted in figs. 1 and 2, the invention provides the online abnormity early warning control device of a kind of non-woven fabrics fiber, comprise: become net 10, camera unit 20, light source shelf unit 30, light supply apparatus 40, switch board (not shown), for transporting the live-roller 50 of described one-tenth net 10, the cloth-gathering roller 60 for rolling nonwoven fabrics, the image information that described switch board is set to gather according to described camera unit 20 carries out the equipment of real-time early warning, and described switch board is connected with described light supply apparatus 40 with described camera unit 20 by circuit.Described one-tenth net 10 is densely covered with non-woven fabrics fiber, described camera unit 20 is fixedly installed on the top of described one-tenth net 10, described camera unit 20 is set to the device for gathering described non-woven fabrics fiber image information, comprise the supporting seat 21 being positioned at described one-tenth net 10 both sides, be fixedly installed on the crossbeam 22 at described supporting seat 21 top, first portable plate 23 and second portable plate 24 of symmetrical hinge in described crossbeam 22 both sides, for controlling the cylinder 25 of described first portable plate 23 and described second portable plate 24 rotational angle, be fixedly installed on described crossbeam 22, high speed camera 26 on described first portable plate 23 and described second portable plate 24, one end of described cylinder 25 is hinged on described crossbeam 22, the other end is hinged on described first portable plate 23 or described second portable plate 24.Wherein, described crossbeam 22 is in falling " T " font, and the spacing that described high speed camera 26 is arranged between quantity on described crossbeam 22, described first portable plate 23 and described second portable plate 24 and described high speed camera 26 is equal.During use, stroke by controlling described cylinder 25 realizes regulating the corner dimension between described first portable plate 23 and described crossbeam 22 and the corner dimension between described second portable plate 24 and described crossbeam 22, is namely the image-capture field by regulating the size of angle to realize described high speed camera 26.
As shown in Figure 3 and Figure 4, described light source shelf unit 30 is arranged on the below of described one-tenth net 10, and be positioned at immediately below described camera unit 20, comprise the 3rd framework 33 be arranged on immediately below described crossbeam 22, symmetry is hinged on the first framework 31 and the second framework 32 of described 3rd framework 33 both sides, described first framework 31 and described second framework 32 is driven to carry out the first rotary cylinder 311 and the second rotary cylinder 321 overturn respectively, drive the hydraulic cylinder 331 that described 3rd framework 33 is elevated, wherein, described hydraulic cylinder 331 is arranged on four edges of described 3rd framework 33, when if desired overturning described first framework 31 and described second framework 32, first need to drive the piston portion of described hydraulic cylinder 331 to move down, move down to drive described 3rd framework 33, guarantee that there is certain upset space, when described first framework 31 and described second framework 32 turn to predetermined angle, driven on described 3rd framework 33 by the piston portion of described hydraulic cylinder 331 again and move to preset height, the predetermined angle that first framework 31 described here and described second framework 32 overturn is then rotational angle according to described first portable plate 23 and described second portable plate 24 and determines, to make described first framework 31, light source irradiation scope on described second framework 32 and described 3rd framework 33 and described first portable plate 23, described second portable plate 24 is consistent with the image-capture field of the high speed camera 26 on described crossbeam 22.
As shown in Figure 4 and Figure 8, described light supply apparatus 40 is adjustable to be arranged on described light source shelf unit 30, described light supply apparatus 40 is set to the device for providing light source to described high speed camera 26, comprise the first light source portion 41 be arranged on described first framework 31 and described second framework 32, be arranged on the secondary light source portion 42 on described 3rd framework 33, drive the first driver element 43 that described first light source portion 41 is rotated, drive the second driver element 44 that described secondary light source portion 42 rotates, wherein, described first light source portion 41 comprises many groups the first light source group 411, described first light source group 411 comprises rotating shaft and is symmetricly set on the light source of described rotating shaft top and bottom, described secondary light source portion 42 comprises many group secondary light source groups 421, described secondary light source group 421 comprises described rotating shaft and is arranged on the described light source at described rotating shaft top.Described first driver element 43 comprises the first belt wheel 431 being set in described rotating shaft one end, the first flexible-belt 432 matched with described first belt wheel 431, the first motor 433 for driving described first light source group 411 to rotate; Described first belt wheel 431 is divided into the first main pulley and first from belt wheel, described first light source group 411 is divided into the first active light source group and the first driven light source group, described first main pulley is set in the rotating shaft of described first active light source group, and driven by described first motor 433, described first driven light source group then reaches the effect with described first active light source group synchronous axial system by described first flexible-belt 432.In like manner, described second driver element 44 comprises the second belt wheel 441 being set in described rotating shaft one end, the second flexible-belt 442 matched with described second belt wheel 441, the second motor 443 for driving described secondary light source group 421 to rotate.As shown in Figure 7, when described first framework 31 closes with described second framework 32, look down described first light source portion 41 and described secondary light source portion 42, now, described first light source group 411 and described secondary light source group 421 are in the state distributed alternately.In the present embodiment, described first light source portion 41 and described secondary light source portion 42 are arranged on described light source shelf unit 30 in an adjustable way, can regulate the irradiating angle of light source according to the environment for use of reality, to reach optimum lighting effect.
Principle of work: during use, the corner dimension between described first portable plate 23 and described crossbeam 22 and the corner dimension between described second portable plate 24 and described crossbeam 22 is regulated respectively by cylinder 25, to make described first portable plate 23, on described second portable plate 24 and described crossbeam 22, the image-capture field of high speed camera 26 meets the demand of producing technology of non-woven fabrics, the foreign matter early warning distance of nonwoven fabrics is made to extend to predetermined angle from vertical line, namely the early warning distance that nonwoven fabrics detects is extended, extremely swallow can control rate high, to improve the quality of production of nonwoven fabrics, corresponding with camera unit 20, light supply apparatus 40 is provided with becoming the below of net 10, described light supply apparatus 40 is arranged on light source shelf unit 30, the illumination range of described light supply apparatus 40 effectively can be expanded by described light source shelf unit 30, to match with the image acquisition region of described high speed camera 26, the computing machine being provided with image processing software is provided with in described switch board, computing machine carries out analyzing and processing to the image information that described high speed camera 26 collects, extremely swallow can control rate high, when finding flaw, be positioned at the warning device invention alerting signal of switch board, prompting workman repairs in time, avoid the generation of a large amount of faulty goods.Wherein, the computing machine of described switch board inside can carry out the statistic of attribute of nonwoven fabrics, and the position of detailed record flaw and size can provide Data support for follow-up cutting with quality management, effectively can ensure the quality of product.
Although embodiment of the present invention are open as above, but it is not limited in listed in instructions and embodiment utilization, it can be applied to various applicable the field of the invention completely, for those skilled in the art, can easily realize other amendment, therefore do not deviating under the universal that claim and equivalency range limit, the present invention is not limited to specific details and illustrates here and the legend described.
Claims (7)
1. the online abnormity early warning control device of non-woven fabrics fiber, is characterized in that, comprising:
Become net (10), it is densely covered with non-woven fabrics fiber;
Camera unit (20), it is fixedly installed on the top of described one-tenth net (10), described camera unit (20) is set to the device for gathering described non-woven fabrics fiber image information, comprise the supporting seat (21) being positioned at described one-tenth net (10) both sides, be fixedly installed on the crossbeam (22) at described supporting seat (21) top, first portable plate (23) of symmetrical hinge in described crossbeam (22) both sides and the second portable plate (24), for controlling the cylinder (25) of described first portable plate (23) and described second portable plate (24) rotational angle, be fixedly installed on described crossbeam (22), high speed camera (26) on described first portable plate (23) and described second portable plate (24), one end of described cylinder (25) is hinged on described crossbeam (22), the other end is hinged on described first portable plate (23) or described second portable plate (24),
Light source shelf unit (30), it is arranged on the below of described one-tenth net (10), and is positioned at immediately below described camera unit (20);
Light supply apparatus (40), it is adjustable is arranged on described light source shelf unit (30), and described light supply apparatus (40) is set to the device for providing light source to described high speed camera (26); And
Switch board, it is connected with described light supply apparatus (40) with described camera unit (20) by circuit, and the image information that described switch board is set to gather according to described camera unit (20) carries out the equipment of real-time early warning.
2. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 1, it is characterized in that: described light source shelf unit (30) comprises the 3rd framework (33) be arranged on immediately below described crossbeam (22), symmetry is hinged on the first framework (31) and second framework (32) of described 3rd framework (33) both sides, the first rotary cylinder (311) driving described first framework (31) and described second framework (32) to carry out overturning respectively and the second rotary cylinder (321), drive the hydraulic cylinder (331) that described 3rd framework (33) is elevated, wherein, described hydraulic cylinder (331) is arranged on four edges of described 3rd framework (33).
3. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 2, it is characterized in that: described light supply apparatus (40) comprises the first light source portion (41) be arranged on described first framework (31) and described second framework (32), be arranged on the secondary light source portion (42) on described 3rd framework (33), drive the first driver element (43) that described first light source portion (41) is rotated, drive the second driver element (44) that described secondary light source portion (42) is rotated, wherein, described first light source portion (41) comprises many groups the first light source group (411), described first light source group (411) comprises rotating shaft and is symmetricly set on the light source of described rotating shaft top and bottom, described secondary light source portion (42) comprises many groups secondary light source group (421), described secondary light source group (421) comprises described rotating shaft and is arranged on the described light source at described rotating shaft top.
4. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 3, is characterized in that: described first driver element (43) comprises the first belt wheel (431) being set in described rotating shaft one end, the first flexible-belt (432) matched with described first belt wheel (431), the first motor (433) for driving described first light source group (411) to rotate.
5. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 3, is characterized in that: described second driver element (44) comprises the second belt wheel (441) being set in described rotating shaft one end, the second flexible-belt (442) matched with described second belt wheel (441), the second motor (443) for driving described secondary light source group (421) to rotate.
6. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 1, is characterized in that: described crossbeam (22) is in falling " T " font.
7. the online abnormity early warning control device of non-woven fabrics fiber as claimed in claim 1, is characterized in that: the spacing that described high speed camera (26) is arranged between quantity on described crossbeam (22), described first portable plate (23) and described second portable plate (24) and described high speed camera (26) is equal.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510385881.8A CN104990941B (en) | 2015-07-03 | 2015-07-03 | A kind of online abnormity early warning control device of non-woven fabrics fiber |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510385881.8A CN104990941B (en) | 2015-07-03 | 2015-07-03 | A kind of online abnormity early warning control device of non-woven fabrics fiber |
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| CN104990941B CN104990941B (en) | 2017-10-24 |
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| CN105510360A (en) * | 2015-12-31 | 2016-04-20 | 安徽省元琛环保科技有限公司 | Non-woven material online detection device and detection method thereof |
| CN106517062A (en) * | 2016-12-20 | 2017-03-22 | 合肥中辰轻工机械有限公司 | Beer filling machine adjusting type pedestal easy to clean |
| CN109709098A (en) * | 2018-12-21 | 2019-05-03 | 季华实验室 | A kind of control system of visual identity fabric flaws |
| CN110672618A (en) * | 2019-09-25 | 2020-01-10 | 上海智觉光电科技有限公司 | System and method for detecting bright surface of part appearance based on multi-angle light source |
| CN110715940A (en) * | 2018-07-12 | 2020-01-21 | 株式会社丰田自动织机 | Weaving defect inspection device for loom |
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| CN110672618A (en) * | 2019-09-25 | 2020-01-10 | 上海智觉光电科技有限公司 | System and method for detecting bright surface of part appearance based on multi-angle light source |
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| CN104990941B (en) | 2017-10-24 |
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Address after: 215300, Jiangsu, Suzhou Province, Kunshan City, Pakistan Town, 2 South Cheng Cheng Road Patentee after: Jiangsu Sheng spinning nano materials Polytron Technologies Inc Address before: 215300, Jiangsu, Suzhou Province, Kunshan City, Pakistan Town, 2 South Cheng Cheng Road Patentee before: SUZHOU PORLEANGE NANO SCIENCE AND TECHNOLOGY CO., LTD. |