CN104985256A - Diamond linear cutting machine tool - Google Patents
Diamond linear cutting machine tool Download PDFInfo
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- CN104985256A CN104985256A CN201510432053.5A CN201510432053A CN104985256A CN 104985256 A CN104985256 A CN 104985256A CN 201510432053 A CN201510432053 A CN 201510432053A CN 104985256 A CN104985256 A CN 104985256A
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Abstract
The invention relates to a diamond linear cutting machine tool. The machine tool comprises a lathe bed, a wire storage spool and a wire collecting spool, wherein the wire storage spool and the wire collecting spool are arranged on the two sides of the lathe bed respectively. Carborundum wires are wound on the wire storage spool, and the wire storage spool and the wire collecting spool are both driven by a power mechanism to synchronously rotate positively and reversely at a high speed; the machine tool further comprises two transition wire cylinders and two wire arranging devices, and the carborundum wires are evenly wound on the two transition wire cylinders respectively in a single-layer manner through the two wire arranging device; the gap between the adjacent carborundum wires wound on the transition wire cylinders is larger than 0; and the carborundum wires participating in machining cutting performs reciprocating motion at a high speed between the two transition wire cylinders, and are finally wound on the wire cooling spool. When most of the carborundum wires participating in machining are wound, the adjacent carborundum wires are not in contact, and the machining capacity of the carborundum wires is ensured.
Description
Technical field
The present invention relates to a kind of diamond wire saw lathe, belong to diamond wire saw machine tool technology field.
Background technology
Diamond wire saw lathe, also known as boart boart wire cutting machine tool, diamond wire saw etc.Its operation principle diamond wire saw lathe utilizes sand line to move back and forth to make sand line and workpiece produce the object of cutting to reach processing.Diamond wire saw lathe can be used for cutting various metal and nonmetal composite, glass, rock material, jewel, monocrystalline silicon, carborundum, polysilicon, refractory brick, pottery, epoxy plate, ferrite etc., is specially adapted to the various fragility different hardness crystal that the easy fragmentation of cutting high value is split.Diamond wire saw lathe has single line cutting off machine and multi-wire saw lathe, and its sand line used, also referred to as boart boart line, carborundum line or diamond wire, refers to and utilizes the method such as electroplating technology or resin-bonded, be fixed in metal wire base by diamond abrasive.
Current America and Europe and domestic diamond wire saw lathe, at least comprise lathe bed, the storage silk I-beam wheel be installed on lathe bed, receive silk I-beam wheel, storage silk I-beam wheel is wound with carborundum line, carborundum line is after storage silk I-beam wheel warp, through some transition guide wheels to processing district, machining is carried out to workpiece, after again through some transition wheels, be finally wound on and receive in silk I-beam wheel.Storage silk I-beam wheel, receipts silk I-beam wheel drive positive and negative high-speed rotation by actuating unit respectively, guarantee that processing district carborundum line moves back and forth, thus reach processing object.
In addition, for regulating the tension force of carborundum line in time, many diamond wire saw lathes are also provided with tension sensor wheel, from the carborundum line of storage silk I-beam wheel warp get back to receive in silk I-beam wheel time at least through a sensor wheel that rises.
Prior art also exists following weak point:
In prior art, due to the reciprocal high-speed motion of carborundum line, carborundum line is in storage silk I-beam wheel, in receipts silk I-beam wheel, retracting is put repeatedly, very easily cause extruding and friction mutually between adjacent carborundum line, thus cause coming off of line surface Buddha's warrior attendant particle, greatly Buddha's warrior attendant particle is not participated in cutting processing and is just extruded and has come off, cutting power is declined, carborundum line is sharper, working ability is stronger, extruding between carborundum line and friction phenomenon more serious, Buddha's warrior attendant particle detachment is more serious, the working ability causing carborundum line declines, have impact on working ability, and then bring the rising of cutting line amount, cutting cost can be in any more, need to be improved.
Summary of the invention
The present invention has aimed to provide the diamond wire saw lathe that a kind of working ability not easily declines.
Technical solution of the present invention is as follows:
Diamond wire saw lathe, at least comprise lathe bed, be installed on the storage silk I-beam wheel of lathe bed both sides respectively, receive silk I-beam wheel, storage silk I-beam wheel is wound with carborundum line, storage silk I-beam wheel, receive silk I-beam wheel and drive synchronous positive and negative high-speed rotation by actuating unit respectively, it is characterized in that: it also comprises a storage silk transition silk cylinder, receive silk transition silk cylinder for one, one for being wound on the thread arranging device of storage silk transition silk cylinder equably by carborundum line, one for being wound on the thread arranging device of receipts silk transition silk cylinder equably by carborundum line, the described carborundum line from storage silk I-beam wheel, be wound on storage silk transition silk cylinder equably by the first individual layer of thread arranging device, the gap be wound between the adjacent carborundum line on this transition silk cylinder is greater than 0, carborundum line is after this transition silk cylinder, again through some transition guide wheels to processing district, again through some transition wheels, be wound on the transition silk cylinder of opposite side equably by the thread arranging device individual layer of opposite side again, gap between the adjacent carborundum line after winding is greater than 0, participate in carborundum line reciprocating motion at a high speed between two transition silk cylinders that processing is cut, finally be wound on and receive in silk I-beam wheel.
The advantage of said structure is: due to participate in processing part carborundum line all individual layer be evenly wound on storage silk transition silk cylinder and receive on silk transition silk cylinder, and be wound on storage silk transition silk cylinder and receive carborundum line on silk transition silk cylinder adjacent between be not in contact with each other, do not produce extruding and friction, Buddha's warrior attendant particle can not come off because of extruding and friction, ensure that the working ability of carborundum line.
Further technical solution is:
The described thread arranging device for carborundum line being evenly wound on storage silk transition silk cylinder comprises at least one row's silk wheel, carborundum line is wound on storage silk transition silk cylinder through this row's silk wheel, when storing silk transition silk cylinder and often rotating one week, this row's silk wheel is greater than the diameter of carborundum line relative to the axial displacement of storage silk transition silk cylinder; The described thread arranging device for carborundum line being wound on equably receipts silk transition silk cylinder comprises at least one row's silk wheel, and when receiving silk transition silk cylinder and often rotating one week, this row's silk wheel is being greater than the diameter of carborundum line in the axial displacement relative to receipts silk I-beam wheel.
This technical solution ensure that being wound on storage silk transition silk cylinder is not in contact with each other mutually with the adjacent carborundum line received on silk transition silk cylinder.
The concrete structure implementing above-mentioned technical solution can be:
The thread arranging device of storage silk transition silk cylinder comprises row's silk servomotor, row's silk screw mandrel, row's silk screw, row's silk servomotor is installed on lathe bed, row's silk screw mandrel is connected with row's silk servo motor output shaft, and row's silk is taken turns and is fixedly connected on and arranges on row's silk screw that a screw mandrel matches; The thread arranging device receiving silk transition silk cylinder comprises receives silk servomotor, receipts silk screw mandrel, receipts silk screw, receiving silk servomotor is installed on lathe bed, receive silk screw mandrel and receive silk servo motor output shaft and be connected, row's silk is taken turns and is fixedly connected on and receives on receipts silk screw that a screw mandrel matches.
The control signal of above-mentioned row's silk servomotor and receipts silk servomotor is respectively according to storage silk I-beam wheel and the drive motors signal acquisition receiving silk I-beam wheel.
Further technical solution is:
Described storage silk transition silk cylinder is coaxial integrative-structure with storage silk I-beam wheel, and described receipts silk transition silk cylinder is coaxial integrative-structure with receipts silk I-beam wheel.
This technical solution makes structure simpler, manufactures processing more convenient.
Further technical solution is again:
It also comprises at least one tension sensor wheel, passes through this sensor wheel that rises from the carborundum line of storage silk I-beam wheel warp when getting back to and receiving in silk I-beam wheel.
The course of work of the present invention is as follows:
Storage silk I-beam wheel is wound with carborundum line, from the carborundum line of storage silk I-beam wheel, after row's silk wheel, first individual layer is wound on a transition silk cylinder equably, gap between the adjacent carborundum line after winding is greater than 0, from the carborundum line that this transition silk cylinder is drawn, again through some transition wheels and row's silk wheel, individual layer is wound on the transition silk cylinder of opposite side equably again, participate in carborundum line reciprocating motion at a high speed between two transition silk cylinders that processing is cut, when processing district, carry out machining to workpiece, finally laddering being wound on is received in silk I-beam wheel.
Accompanying drawing explanation
Below with reference to drawings and Examples, the present invention is described in further details.
Accompanying drawing 1 is the structural representation of first embodiment of the invention.
Accompanying drawing 2 is the structural representation of second embodiment of the invention.
In accompanying drawing, each sequence number is respectively: 1, lathe bed; 2, silk I-beam wheel is store; 3, silk transition silk cylinder is store; 4, rise a sensor wheel; 5, silk transition silk cylinder row's silk wheel is store; 6, silk screw mandrel is arranged; 7, silk servomotor is arranged; 8, silk screw is arranged; 9, connecting rod; 10, transition guide wheel; 11, silk servomotor is received; 12, silk transition silk cylinder row's silk wheel is received; 13, silk I-beam wheel is received; 14, silk transition silk cylinder is received; 15, carborundum line.
Detailed description of the invention
See accompanying drawing 1, diamond wire saw lathe shown in first embodiment of the invention, comprise lathe bed 1, the storage silk I-beam wheel 2 be installed on lathe bed, receive silk I-beam wheel 13, storage silk I-beam wheel is wound with carborundum line 15, storage silk I-beam wheel 2, receipts silk I-beam wheel 13 drive synchronous forward and reverse high-speed rotation by actuating unit respectively, it also comprises 3, one, a storage silk transition silk cylinder and receives silk transition silk cylinder 14, described storage silk transition silk cylinder 3 is coaxial integrative-structure with storage silk I-beam wheel 2, and receiving silk transition silk cylinder 14 with receipts silk I-beam wheel 13 is coaxial integrative-structure.It also comprises at least one for carborundum line being evenly wound on row's silk wheel 5 of storage silk transition silk cylinder 3, row's silk servomotor 7 is installed on lathe bed, row's silk screw mandrel 6 is connected with row's silk servomotor 7 output shaft, connecting rod 9 is fixedly connected on and arranges on row's silk screw 8 that a screw mandrel 6 matches, row's silk wheel 5 is installed on connecting rod 9 one end, like this, row's silk wheel 5 is under the driving of row's silk servomotor 7, axial displacement can be produced relative to storage silk transition silk cylinder 3 and storage silk I-beam wheel 2, when storing silk transition silk cylinder 3 and often rotating one week, row's silk wheel 5 is greater than the diameter of carborundum line relative to the axial displacement of storage silk transition silk cylinder 3, like this, carborundum line 15 can be wound on storage silk transition silk cylinder 3 by individual layer through row's silk wheel 5 equably, the gap be wound between the adjacent carborundum line on storage silk transition silk cylinder is greater than 0, equally, in receipts silk one end, the row's silk driven by screw pair by receipts silk servomotor 11 of similar structures is had to take turns 12, receiving silk servomotor 11 is installed on lathe bed, receive silk screw mandrel to be connected with the output shaft receiving silk servomotor 11, row's silk is taken turns 12 and is fixedly connected on and receives on receipts silk screw that a screw mandrel matches, when receiving silk transition silk cylinder 14 and often rotating one week, described row's silk wheel 12 is at the diameter being greater than carborundum line relative to the axial displacement of transition silk cylinder 14, like this, through row's silk wheel 12, the gap that individual layer is wound between the adjacent carborundum line on receipts silk transition silk cylinder 14 is equably greater than 0.The control signal of above-mentioned row's silk servomotor and receipts silk servomotor is respectively according to storage silk I-beam wheel and the drive motors signal acquisition receiving silk I-beam wheel.
It also comprises tension sensor wheel 4, passes through the sensor wheel 4 that rises from the carborundum line 15 of storage silk I-beam wheel warp when getting back to and receiving in silk I-beam wheel.
From the carborundum line of storage silk I-beam wheel, respectively through row's silk wheel 5, row's silk wheel 12, individual layer is wound on transition silk cylinder 3 equably respectively, on 14, two transition silk cylinders 3 after winding, carborundum line on 14, adjacent segment is greater than 0, make all not produce extruding and friction during the folding and unfolding of adjacent carborundum line winding, Buddha's warrior attendant particle can not come off because of extruding and friction, transition silk cylinder 3, 14 respectively with storage silk I-beam wheel 2, receive silk I-beam wheel 13 to move back and forth at a high speed, participate in carborundum line reciprocating motion at a high speed between two transition silk cylinders that processing is cut, and in processing district, processing cutting is carried out to workpiece.Finally, used carborundum line can be wound on and receive in silk I-beam wheel 13.
Specifically, in the embodiment of the present invention carborundum line according to job step cabling and winding method as follows.
(1), store silk I-beam wheel 2 and be covered with carborundum line 15.
(2) carborundum line 15 of winding in silk I-beam wheel 2, is store after row's silk wheel 5, some transition guide wheels and tension sensor wheel to processing district, again through some transition guide wheel tension sensor wheels to opposite side, carborundum line end is fixed on and receives in silk I-beam wheel 13, after being wound on receipts silk I-beam wheel by glass pulley 12 large pitch, evenly be wound on again on transition silk cylinder 14, until transition silk cylinder 14 Bu Full carborundum line, now, the carborundum line of winding on transition silk cylinder 14, its adjacent segment is greater than 0.
(3), transition silk cylinder synchronous backward rotate, by glass pulley 5 Jiang the carborundum line on Bu Full transition silk cylinder 14, be wound on transition silk cylinder 3 equably, now, the gap on transition silk cylinder 14 between adjacent carborundum line is greater than 0.
(4), in transition silk cylinder 3, the synchronous forward and reverse motion of transition silk cylinder 14, drive the reciprocal high-speed motion of carborundum line of processing district, enter processing work circulation.Sand line is evenly wound on transition silk cylinder 3, transition silk cylinder 14 (receives puts) by the reciprocating carborundum line of high speed translateral glass pulley 5,12 repeatedly, and the gap between adjacent carborundum line is greater than 0.
(5), entering processing work circulation time, be wound on storage silk I-beam wheel with the carborundum line received in silk I-beam wheel without folding and unfolding action, geo-stationary between adjacent carborundum line, does not have opposing compression and friction.
(6), according to technique, carborundum line is after repeatedly running repeatedly, and the carborundum line having participated in cutwork is collected on Receiving wire wheel 13 through row's silk wheel winding.
(7), next working cycles is entered.
See accompanying drawing 2, diamond wire saw lathe shown in second embodiment of the invention, with first embodiment unlike, storage silk I-beam wheel 2, storage silk transition silk cylinder 3, receive silk I-beam wheel 13, receive silk transition silk cylinder 14, storage silk transition silk cylinder row silk wheel 5, receive silk transition silk cylinder row silk wheel 12, arrange silk servomotor (invisible in figure), receipts silk servomotor 11 is all installed on lathe bed the same side, storage silk transition silk cylinder 3 is coaxial integrative-structure with storage silk I-beam wheel 2, and receiving silk transition silk cylinder 14 with receipts silk I-beam wheel 13 is coaxial integrative-structure.All the other structures are identical with first embodiment.Those of ordinary skill in the art 2 can have a clear understanding of the present embodiment by reference to the accompanying drawings, therefore repeat no more.Its operation principle and process are also identical with first embodiment.
It is pointed out that except above-described embodiment at this, the present invention also has many forms of implementation, and as these equivalents above, for those of ordinary skill in the art, not needing to pay creative work can realize, and has not just repeated at this.Above-mentioned all embodiments fall within the scope of protection of the present invention certainly.
Claims (6)
1. diamond wire saw lathe, at least comprise lathe bed, be installed on the storage silk I-beam wheel of lathe bed, receive silk I-beam wheel, storage silk I-beam wheel is wound with carborundum line, storage silk I-beam wheel, receive silk I-beam wheel and drive positive and negative high-speed rotation by actuating unit respectively, it is characterized in that: it also comprises a storage silk transition silk cylinder, receive silk transition silk cylinder for one, one for being wound on the thread arranging device of storage silk transition silk cylinder equably by carborundum line, one for being wound on the thread arranging device of receipts silk transition silk cylinder equably by carborundum line, the described carborundum line from storage silk I-beam wheel, be wound on storage silk transition silk cylinder equably by the first individual layer of thread arranging device, the gap be wound between the adjacent carborundum line on this transition silk cylinder is greater than 0, carborundum line is after this transition silk cylinder, again through some transition guide wheels to processing district, again through some transition wheels, be wound on the transition silk cylinder of opposite side equably by the thread arranging device individual layer of opposite side again, gap between the adjacent carborundum line after winding is greater than 0, participate in carborundum line reciprocating motion at a high speed between two transition silk cylinders that processing is cut, finally be wound on and receive in silk I-beam wheel.
2. diamond wire saw lathe according to claim 1, it is characterized in that: the described thread arranging device for carborundum line being evenly wound on storage silk transition silk cylinder comprises at least one row's silk wheel, carborundum line is wound on storage silk transition silk cylinder through this row's silk wheel, when storing silk transition silk cylinder and often rotating one week, this row's silk wheel is greater than the diameter of carborundum line relative to the axial displacement of storage silk transition silk cylinder; The described thread arranging device for carborundum line being wound on equably receipts silk transition silk cylinder comprises at least one row's silk wheel, and when receiving silk transition silk cylinder and often rotating one week, this row's silk wheel is being greater than the diameter of carborundum line in the axial displacement relative to receipts silk I-beam wheel.
3. diamond wire saw lathe according to claim 2, it is characterized in that: the thread arranging device of storage silk transition silk cylinder comprises row's silk servomotor, row's silk screw mandrel, row's silk screw, row's silk servomotor is installed on lathe bed, row's silk screw mandrel is connected with row's silk servo motor output shaft, and row's silk is taken turns and is fixedly connected on and arranges on row's silk screw that a screw mandrel matches; The thread arranging device receiving silk transition silk cylinder comprises receives silk servomotor, receipts silk screw mandrel, receipts silk screw, receiving silk servomotor is installed on lathe bed, receive silk screw mandrel and receive silk servo motor output shaft and be connected, row's silk is taken turns and is fixedly connected on and receives on receipts silk screw that a screw mandrel matches.
4. diamond wire saw lathe according to claim 3, is characterized in that: the control signal of above-mentioned row's silk servomotor and receipts silk servomotor is respectively according to storage silk I-beam wheel and the drive motors signal acquisition receiving silk I-beam wheel.
5. according to the arbitrary described diamond wire saw lathe of claim 1-4, it is characterized in that: described storage silk transition silk cylinder is coaxial integrative-structure with storage silk I-beam wheel, described receipts silk transition silk cylinder is coaxial integrative-structure with receipts silk I-beam wheel.
6. diamond wire saw lathe according to claim 5, is characterized in that: it also comprises at least one tension sensor wheel, passes through this sensor wheel that rises from the carborundum line of storage silk I-beam wheel warp when getting back to and receiving in silk I-beam wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510432053.5A CN104985256A (en) | 2015-07-22 | 2015-07-22 | Diamond linear cutting machine tool |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510432053.5A CN104985256A (en) | 2015-07-22 | 2015-07-22 | Diamond linear cutting machine tool |
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| CN104985256A true CN104985256A (en) | 2015-10-21 |
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| CN201510432053.5A Pending CN104985256A (en) | 2015-07-22 | 2015-07-22 | Diamond linear cutting machine tool |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108162218A (en) * | 2018-02-02 | 2018-06-15 | 山东大海新能源发展有限公司 | A kind of Buddha's warrior attendant linear cutting equipment |
| CN108217312A (en) * | 2018-02-13 | 2018-06-29 | 福建富易天龙智能科技有限公司 | A kind of loading method and device for plaster bandage multi-wire saw |
| CN109926673A (en) * | 2018-05-04 | 2019-06-25 | 施光辉 | A kind of novel numerical control wire cutting spark machine wire transporting device |
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| CN205289933U (en) * | 2015-07-22 | 2016-06-08 | 泰州市晨虹数控设备制造有限公司 | Diamond wire cutting off machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108162218A (en) * | 2018-02-02 | 2018-06-15 | 山东大海新能源发展有限公司 | A kind of Buddha's warrior attendant linear cutting equipment |
| CN108217312A (en) * | 2018-02-13 | 2018-06-29 | 福建富易天龙智能科技有限公司 | A kind of loading method and device for plaster bandage multi-wire saw |
| CN109926673A (en) * | 2018-05-04 | 2019-06-25 | 施光辉 | A kind of novel numerical control wire cutting spark machine wire transporting device |
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Application publication date: 20151021 |