CN205289933U - Diamond wire cutting off machine - Google Patents
Diamond wire cutting off machine Download PDFInfo
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- CN205289933U CN205289933U CN201520532998.XU CN201520532998U CN205289933U CN 205289933 U CN205289933 U CN 205289933U CN 201520532998 U CN201520532998 U CN 201520532998U CN 205289933 U CN205289933 U CN 205289933U
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- cylinder
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Abstract
The utility model relates to a diamond wire cutting off machine, including the lathe bed, install in the storing a I -shaped wheel, receive a silk I -shaped wheel of lathe bed both sides respectively, store a I -shaped and take turns to to convolute and have the diamond dust line, to store a I -shaped wheel, receive silk I -shaped wheel respectively by synchronous positive and negative high -speed rotation of dynamic mechanism driving, it still includes two transition silk section of thick bamboos and two row's silk devices, the diamond dust line respectively through above -mentioned two rows silk devices respectively the individual layer convolute uniformly on above -mentioned two transition silk section of thick bamboos, the clearance of the adjacent diamond dust space on this transition silk section of thick bamboo of convoluteing is greater than 0, participates in diamond dust line high -speed reciprocating motion between two transition silk section of thick bamboos of processing cutting, convolutes at last to take turns to receiving a I -shaped. The utility model discloses in, the working ability of diamond dust line has been guaranteed to most diamond dust line adjacent contactless when the coiling of participating in processing.
Description
Technical field
The utility model relates to a kind of diamond wire saw lathe, belongs to diamond wire saw machine tool technology field.
Background technology
Diamond wire saw lathe, also known as boart boart Linear cut lathe, diamond wire saw etc. Its principle of work diamond wire saw lathe utilizes sand line to-and-fro movement to make sand line and workpiece produce to cut the object to reach processing. Diamond wire saw lathe can be used for cutting various metal and nonmetal matrix material, glass, rock material, jewel, silicon single crystal, silicon carbide, polysilicon, refractory brick, pottery, epoxy plate, ferrite etc., is specially adapted to cut the high value easily broken various fragility different hardness crystal split. Diamond wire saw lathe has single line cutting lathe and multi-wire saw lathe, and its sand line used, also referred to as boart boart line, carborundum line or Buddha's warrior attendant line, refers to and utilizes the method such as electroplating technology or resin-bonded, be fixed in metal wire base by diamond abrasive.
Diamond wire saw lathe American-European and domestic at present, the storage silk H-wheel that at least comprise lathe bed, is installed on lathe bed, receive silk H-wheel, storage silk H-wheel is wound with carborundum line, carborundum line is after storage silk H-wheel warp, through some transition guide wheels to processing district, workpiece is carried out machining, after again through some transition wheels, be finally wound on and receive in silk H-wheel. Storage silk H-wheel, receipts silk H-wheel drive positive and negative high-speed rotation by power mechanism respectively, it is ensured that processing district carborundum line to-and-fro movement, thus reach processing object.
In addition, for regulating the tension force of carborundum line in time, many diamond wire saw lathes are also provided with a sensor wheel that rises, from the carborundum line of storage silk H-wheel warp return to receive in silk H-wheel time at least through a sensor wheel that rises.
Prior art also exists following weak point:
In prior art, due to the reciprocal high-speed motion of carborundum line, carborundum line is in storage silk H-wheel, receive and silk H-wheel rolls up folding and unfolding repeatedly, very easily cause extruding and friction mutually between adjacent carborundum line, thus cause coming off of line surface Buddha's warrior attendant particle, greatly Buddha's warrior attendant particle is not participated in cutting processing and is just extruded and has come off, cutting power is declined, carborundum line is more sharp, working ability is more strong, extruding and friction phenomenon between carborundum line are more serious, Buddha's warrior attendant particle detachment is more serious, cause the working ability decline of carborundum line, have impact on working ability, and then bring the rising of cutting line amount, cutting cost can be in any more, need to be improved.
Summary of the invention
The utility model has aimed to provide the diamond wire saw lathe that a kind of working ability not easily declines.
Technical solution of the present utility model is as follows:
Diamond wire saw lathe, at least comprise lathe bed, it is installed on the storage silk H-wheel of lathe bed both sides respectively, receive silk H-wheel, storage silk H-wheel is wound with carborundum line, storage silk H-wheel, receive silk H-wheel and drive synchronous positive and negative high-speed rotation by power mechanism respectively, it is characterized in that: it also comprises a storage silk transition silk cylinder, receive silk transition silk cylinder for one, one for evenly being wound on the thread arranging device of storage silk transition silk cylinder by carborundum line, a thread arranging device receiving silk transition silk cylinder for evenly being wound on by carborundum line, the described carborundum line from storage silk H-wheel, evenly it is wound on storage silk transition silk cylinder by the first individual layer of thread arranging device, the gap being wound between the adjacent carborundum line on this transition silk cylinder is greater than 0, carborundum line is after this transition silk cylinder, again through some transition guide wheels to processing district, again through some transition wheels, evenly it is wound on the transition silk cylinder of another side by the thread arranging device individual layer of another side again, the gap between adjacent carborundum line after winding is greater than 0, participate in carborundum line high speed to-and-fro movement between two transition silk cylinders that processing is cut, finally it is wound on and receives in silk H-wheel.
The advantage of said structure is: due to participate in processing part carborundum line all individual layer be evenly wound on storage silk transition silk cylinder and receive on silk transition silk cylinder, and be wound on storage silk transition silk cylinder adjacent with the carborundum line received on silk transition silk cylinder between be not in contact with each other, do not produce extruding and friction, Buddha's warrior attendant particle can not come off because of extruding and friction, ensure that the working ability of carborundum line.
Further technical solution is:
The described thread arranging device for carborundum line is evenly wound on storage silk transition silk cylinder comprises at least one row's silk wheel, carborundum line is wound on storage silk transition silk cylinder through this row's silk wheel, when storing silk transition silk cylinder and often rotate one week, this row's silk wheel is greater than the diameter of carborundum line relative to the axial displacement of storage silk transition silk cylinder; The described thread arranging device for carborundum line evenly is wound on receipts silk transition silk cylinder comprises at least one row's silk wheel, and when receiving silk transition silk cylinder and often rotate one week, this row's silk wheel is being greater than the diameter of carborundum line relative to the axial displacement of receipts silk H-wheel.
This technical solution ensure that being wound on storage silk transition silk cylinder is not in contact with each other mutually with the adjacent carborundum line received on silk transition silk cylinder.
The concrete structure implementing above-mentioned technical solution can be:
The thread arranging device of storage silk transition silk cylinder comprises row's silk servomotor, row's silk screw mandrel, row silk silk mother, row's silk servomotor is installed on lathe bed, row's silk screw mandrel is connected with row's silk servo motor output shaft, and row's silk is taken turns and is fixedly connected on and arranges on row silk silk mother that a screw mandrel matches; The thread arranging device receiving silk transition silk cylinder comprises receipts silk servomotor, receives silk screw mandrel, receives silk silk mother, receiving silk servomotor is installed on lathe bed, silk servo motor output shaft is connected with receiving to receive silk screw mandrel, and row's silk is taken turns and is fixedly connected on and receives on receipts silk silk mother that a screw mandrel matches.
The control signal of above-mentioned row's silk servomotor and receipts silk servomotor is respectively according to storage silk H-wheel and the drive-motor signal acquisition receiving silk H-wheel.
Further technical solution is:
Described storage silk transition silk cylinder is coaxial integrative-structure with storage silk H-wheel, and described receipts silk transition silk cylinder is coaxial integrative-structure with receipts silk H-wheel.
This technical solution makes structure simpler, manufactures processing more convenient.
Technical solution further again is:
It also comprises at least one sensor wheel that rises, and passes through this sensor wheel that rises from the carborundum line of storage silk H-wheel warp when returning to and receive in silk H-wheel.
Working process of the present utility model is as follows:
Storage silk H-wheel is wound with carborundum line, from the carborundum line of storage silk H-wheel, after row's silk is taken turns, first individual layer evenly is wound on a transition silk cylinder, the gap between adjacent carborundum line after winding is greater than 0, from the carborundum line that this transition silk cylinder is drawn, again through some transition wheels and row's silk wheel, individual layer evenly is wound on the transition silk cylinder of another side again, participate in carborundum line high speed to-and-fro movement between two transition silk cylinders that processing is cut, when processing district, workpiece being carried out machining, formula of finally going forward one by one is wound on to be received in silk H-wheel.
Accompanying drawing explanation
Below with reference to drawings and Examples, the utility model is described in further details.
Accompanying drawing 1 is the structural representation of the utility model first embodiment.
Accompanying drawing 2 is the structural representation of the utility model the 2nd embodiment.
In accompanying drawing, each sequence number is respectively: 1, lathe bed; 2, silk H-wheel is store; 3, silk transition silk cylinder is store; 4, rise a sensor wheel; 5, silk transition silk cylinder row's silk wheel is store; 6, silk screw mandrel is arranged; 7, silk servomotor is arranged; 8, silk silk is arranged female; 9, union lever; 10, transition guide wheel; 11, silk servomotor is received; 12, silk transition silk cylinder row's silk wheel is received; 13, silk H-wheel is received; 14, silk transition silk cylinder is received; 15, carborundum line.
Embodiment
FIGS 1, diamond wire saw lathe shown in the utility model first embodiment, the storage silk H-wheel 2 that comprise lathe bed 1, is installed on lathe bed, receive silk H-wheel 13, storage silk H-wheel is wound with carborundum line 15, storage silk H-wheel 2, receipts silk H-wheel 13 drive synchronous just oppositely high-speed rotation by power mechanism respectively, it also comprises storage 3, one, a silk transition silk cylinder and receives silk transition silk cylinder 14, described storage silk transition silk cylinder 3 is coaxial integrative-structure with storage silk H-wheel 2, and receiving silk transition silk cylinder 14 with receipts silk H-wheel 13 is coaxial integrative-structure. it also comprises at least one for carborundum line is evenly wound on row's silk wheel 5 of storage silk transition silk cylinder 3, row's silk servomotor 7 is installed on lathe bed, row's silk screw mandrel 6 is connected with row's silk servomotor 7 output shaft, union lever 9 is fixedly connected on and arranges on row silk silk mother 8 that a screw mandrel 6 matches, row's silk wheel 5 is installed on union lever 9 one end, like this, row's silk wheel 5 is under the driving of row's silk servomotor 7, axial displacement can be produced relative to storage silk transition silk cylinder 3 and storage silk H-wheel 2, when storing silk transition silk cylinder 3 and often rotate one week, row's silk wheel 5 is greater than the diameter of carborundum line relative to the axial displacement of storage silk transition silk cylinder 3, like this, carborundum line 15 can evenly be wound on storage silk transition silk cylinder 3 by individual layer through row's silk wheel 5, the gap being wound between the adjacent carborundum line on storage silk transition silk cylinder is greater than 0, equally, in receipts silk one end, there is the row's silk wheel 12 driven by receipts silk servomotor 11 of similar structures by screw pair, receiving silk servomotor 11 is installed on lathe bed, receiving silk screw mandrel to be connected with the output shaft receiving silk servomotor 11, row's silk is taken turns 12 and is fixedly connected on and receives on receipts silk silk mother that a screw mandrel matches, when receiving silk transition silk cylinder 14 and often rotate one week, described row's silk wheel 12 is at the diameter being greater than carborundum line relative to transition silk cylinder 14 axial displacement, like this, through row's silk wheel 12, the gap that individual layer evenly is wound between the adjacent carborundum line received on silk transition silk cylinder 14 is greater than 0. the control signal of above-mentioned row's silk servomotor and receipts silk servomotor is respectively according to storage silk H-wheel and the drive-motor signal acquisition receiving silk H-wheel.
It also comprises the sensor wheel 4 that rises, and passes through, when returning to and receive in silk H-wheel, the sensor wheel 4 that rises from the carborundum line 15 of storage silk H-wheel warp.
From the carborundum line of storage silk H-wheel, respectively through row's silk wheel 5, row's silk wheel 12, individual layer evenly is wound on transition silk cylinder 3 respectively, on 14, two transition silk cylinders 3 after winding, carborundum line on 14, adjacent segment is greater than 0, make all not produce extruding and friction during the winding folding and unfolding of adjacent carborundum line, Buddha's warrior attendant particle can not come off because of extruding and friction, transition silk cylinder 3, 14 respectively with storage silk H-wheel 2, receive silk H-wheel 13 high speed to-and-fro movement, participate in carborundum line high speed to-and-fro movement between two transition silk cylinders that processing is cut, and in processing district, workpiece is carried out processing and cuts. finally, it may also be useful to the carborundum line crossed can be wound on to be received in silk H-wheel 13.
Specifically, in the utility model embodiment carborundum line walk line according to algorithm and winding method as follows.
(1), store silk H-wheel 2 and it is covered with carborundum line 15.
(2) carborundum line 15, storing winding in silk H-wheel 2 is after row's silk wheel 5, some transition guide wheels and the sensor wheel to processing district that rises, rise by a sensor wheel to another side through some transition guide wheels again, carborundum line end is fixed on and receives in silk H-wheel 13, it is wound on after receiving silk H-wheel by glass pulley 12 large pitch, evenly it is wound on again on transition silk cylinder 14, until transition silk cylinder 14 is covered with carborundum line, now, the carborundum line of winding on transition silk cylinder 14, its adjacent segment is greater than 0.
(3), transition silk cylinder synchronous backward rotate, the carborundum line being covered with on transition silk cylinder 14 by glass pulley 5, evenly is wound on transition silk cylinder 3, and now, on transition silk cylinder 14, gap between adjacent carborundum line is greater than 0.
(4), in transition silk cylinder 3, the synchronous positive reversing motion of transition silk cylinder 14, drive the reciprocal high-speed motion of carborundum line of processing district, enter processing working cycle. Sand line is evenly wound on transition silk cylinder 3, transition silk cylinder 14 (receives puts) by the reciprocating carborundum line of the high speed glass pulley 5,12 through both sides repeatedly, and the gap between adjacent carborundum line is greater than 0.
(5), when entering processing working cycle, it is wound on storage silk H-wheel and the carborundum line received in silk H-wheel without folding and unfolding action, geo-stationary between adjacent carborundum line, it does not have opposing compression and friction.
(6), according to technique, carborundum line is after repeatedly running repeatedly, and the carborundum line participating in cutting work is collected on Receiving wire wheel 13 through row's silk wheel winding.
(7), next working cycle is entered.
FIGS 2, the utility model the 2nd diamond wire saw lathe shown in embodiment, with first embodiment the difference is that, storage silk H-wheel 2, storage silk transition silk cylinder 3, receive silk H-wheel 13, receive silk transition silk cylinder 14, storage silk transition silk cylinder row silk wheel 5, receive silk transition silk cylinder row silk wheel 12, arrange silk servomotor (invisible in figure), receipts silk servomotor 11 be all installed on lathe bed the same side, storage silk transition silk cylinder 3 is coaxial integrative-structure with storage silk H-wheel 2, and receiving silk transition silk cylinder 14 with receipts silk H-wheel 13 is coaxial integrative-structure. All the other structures are identical with first embodiment. Those of ordinary skill in the art 2 can have a clear understanding of the present embodiment by reference to the accompanying drawings, therefore repeats no more. Its principle of work and process are also identical with first embodiment.
At this it is noted that except above-described embodiment, the utility model also has many forms of implementation, such as these equivalent replacement schemes above, for those of ordinary skill in the art, not needing to pay creative work can realize, and has not just repeated at this. Above-mentioned all embodiments fall in protection domain of the present utility model certainly.
Claims (6)
1. diamond wire saw lathe, at least comprise lathe bed, it is installed on the storage silk H-wheel of lathe bed, receive silk H-wheel, storage silk H-wheel is wound with carborundum line, storage silk H-wheel, receive silk H-wheel and drive positive and negative high-speed rotation by power mechanism respectively, it is characterized in that: it also comprises a storage silk transition silk cylinder, receive silk transition silk cylinder for one, one for evenly being wound on the thread arranging device of storage silk transition silk cylinder by carborundum line, a thread arranging device receiving silk transition silk cylinder for evenly being wound on by carborundum line, the described carborundum line from storage silk H-wheel, evenly it is wound on storage silk transition silk cylinder by the first individual layer of thread arranging device, the gap being wound between the adjacent carborundum line on this transition silk cylinder is greater than 0, carborundum line is after this transition silk cylinder, again through some transition guide wheels to processing district, again through some transition wheels, evenly it is wound on the transition silk cylinder of another side by the thread arranging device individual layer of another side again, the gap between adjacent carborundum line after winding is greater than 0, participate in carborundum line high speed to-and-fro movement between two transition silk cylinders that processing is cut, finally it is wound on and receives in silk H-wheel.
2. diamond wire saw lathe according to claim 1, it is characterized in that: the described thread arranging device for carborundum line is evenly wound on storage silk transition silk cylinder comprises at least one row's silk wheel, carborundum line is wound on storage silk transition silk cylinder through this row's silk wheel, when storing silk transition silk cylinder and often rotate one week, this row's silk wheel is greater than the diameter of carborundum line relative to the axial displacement of storage silk transition silk cylinder; The described thread arranging device for carborundum line evenly is wound on receipts silk transition silk cylinder comprises at least one row's silk wheel, and when receiving silk transition silk cylinder and often rotate one week, this row's silk wheel is being greater than the diameter of carborundum line relative to the axial displacement of receipts silk H-wheel.
3. diamond wire saw lathe according to claim 2, it is characterized in that: the thread arranging device of storage silk transition silk cylinder comprises row's silk servomotor, row's silk screw mandrel, row silk silk mother, row's silk servomotor is installed on lathe bed, row's silk screw mandrel is connected with row's silk servo motor output shaft, and row's silk is taken turns and is fixedly connected on and arranges on row silk silk mother that a screw mandrel matches; The thread arranging device receiving silk transition silk cylinder comprises receipts silk servomotor, receives silk screw mandrel, receives silk silk mother, receiving silk servomotor is installed on lathe bed, silk servo motor output shaft is connected with receiving to receive silk screw mandrel, and row's silk is taken turns and is fixedly connected on and receives on receipts silk silk mother that a screw mandrel matches.
4. diamond wire saw lathe according to claim 3, it is characterised in that: the control signal of above-mentioned row's silk servomotor and receipts silk servomotor is respectively according to storage silk H-wheel and the drive-motor signal acquisition receiving silk H-wheel.
5. according to the arbitrary described diamond wire saw lathe of claim 1-4, it is characterised in that: described storage silk transition silk cylinder is coaxial integrative-structure with storage silk H-wheel, and described receipts silk transition silk cylinder is coaxial integrative-structure with receipts silk H-wheel.
6. diamond wire saw lathe according to claim 5, it is characterised in that: it also comprises at least one sensor wheel that rises, and passes through this sensor wheel that rises from the carborundum line of storage silk H-wheel warp when returning to and receive in silk H-wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520532998.XU CN205289933U (en) | 2015-07-22 | 2015-07-22 | Diamond wire cutting off machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520532998.XU CN205289933U (en) | 2015-07-22 | 2015-07-22 | Diamond wire cutting off machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205289933U true CN205289933U (en) | 2016-06-08 |
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ID=56438491
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520532998.XU Expired - Fee Related CN205289933U (en) | 2015-07-22 | 2015-07-22 | Diamond wire cutting off machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205289933U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985256A (en) * | 2015-07-22 | 2015-10-21 | 泰州市晨虹数控设备制造有限公司 | Diamond linear cutting machine tool |
-
2015
- 2015-07-22 CN CN201520532998.XU patent/CN205289933U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985256A (en) * | 2015-07-22 | 2015-10-21 | 泰州市晨虹数控设备制造有限公司 | Diamond linear cutting machine tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160608 Termination date: 20170722 |