CN104908391A - 一种汽车内饰地毯加工工艺 - Google Patents

一种汽车内饰地毯加工工艺 Download PDF

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CN104908391A
CN104908391A CN201510215036.6A CN201510215036A CN104908391A CN 104908391 A CN104908391 A CN 104908391A CN 201510215036 A CN201510215036 A CN 201510215036A CN 104908391 A CN104908391 A CN 104908391A
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carpet
processing technology
material layer
heating
fabric
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吴军香
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0036—Heat treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/04—Punching, slitting or perforating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/04—Punching, slitting or perforating
    • B32B2038/045—Slitting

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Passenger Equipment (AREA)
  • Carpets (AREA)

Abstract

本发明公开了一种汽车内饰地毯加工工艺，包括以下步骤：1）选择针刺地毯面料作为面料层；2）选择橡塑粒子加热到熔融状态均匀的涂覆在面料层上作为保持型面的骨架材料；3）选用水刺无纺布或针刺无纺布作为底料层，将底料层、面料层及骨架材料复合形成内饰地毯片材；4）将内饰地毯片材采用远红外线加热，加热温度控制在200~330°，把面料放置在通了冷却水管的模具上，压机下压、合模，成型时间为40-90S，待料冷了以后，开模；5）切割多余的边角料；5）将切割好的零件送至附件安装工位安装塑料件、吸音棉、减震毡等附件；6）整理外观、检验、贴标签、包装封存，本发明加工工艺步骤清晰完善，加工出的地毯质量优质且美观性好。

Description

一种汽车内饰地毯加工工艺
技术领域
本发明涉及汽车零部件领域，具体涉及一种汽车内饰地毯加工工艺。
背景技术
随着我国生活水平的日益提高，作为现在人的主要交通工具之一，汽车越来越走进平常百姓家庭。目前国内汽车地毯的加工工艺尚不完善，导致加工出来的汽车内饰用地毯成品质量及美观性相对较差，不能满足消费者的需求，同时浪费原材料，提高了生产成本。
发明内容
为了解决上述技术问题，本发明提供一种汽车内饰地毯加工工艺，该加工工艺步骤清晰完善，加工出的地毯质量优质且美观性好。
本发明的目的通过以下技术方案来具体实现：
一种汽车内饰地毯加工工艺，包括以下步骤：
1）选择针刺地毯面料作为面料层；
2）选择PE、PP等橡塑粒子加热到熔融状态均匀的涂覆在面料层上作为保持型面的骨架材料；
3）选用水刺无纺布或针刺无纺布作为底料层，将底料层、面料层及骨架材料复合形成内饰地毯片材；
4）将内饰地毯片材采用远红外线加热，加热温度控制在220~320°，把面料放置在通了冷却水管的模具上，压机下压、合模，压力控制在8-10MPA，成型时间为50-80S，待料冷了以后，开模；
5）切割多余的边角料；
6）将切割好的零件送至附件安装工位安装塑料件、吸音棉、减震毡等附件；
7）整理外观、检验、贴标签、包装封存。
进一步的，在步骤5）中切割多余边角料时可以采用高压水切割、刀口模具气割或成型切割方法。
本发明一种汽车内饰地毯加工工艺，通过选择面料层、骨架材料及底料层并将其按照步骤符合得到地毯片材而后对地毯片材进行红外线加热、压合模、去除边角料、安装附件等处理，保证加工出的地毯质量优质且美观性好。
具体实施方式
本发明实施例所述的一种汽车内饰地毯加工工艺，包括以下步骤：
1）选择针刺地毯面料作为面料层；
2）选择PE、PP等橡塑粒子加热到熔融状态均匀的涂覆在面料层上作为保持型面的骨架材料；
3）选用水刺无纺布或针刺无纺布作为底料层，将底料层、面料层及骨架材料复合形成内饰地毯片材；
4）将内饰地毯片材采用远红外线加热，加热温度控制在220~320°，把面料放置在通了冷却水管的模具上，压机下压、合模，压力控制在8-10MPA，成型时间为50-80S，待料冷了以后，开模；
5）切割多余的边角料，切割是可以采用高压水切割、刀口模具气割或成型切割方法；
6）将切割好的零件送至附件安装工位安装塑料件、吸音棉、减震毡等附件；
7）整理外观、检验、贴标签、包装封存。
本发明一种汽车内饰地毯加工工艺，通过选择面料层、骨架材料及底料层并将其按照步骤符合得到地毯片材而后对地毯片材进行红外线加热、压合模、去除边角料、安装附件等处理，保证加工出的地毯质量优质且美观性好。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行调节，或者对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (2)

1.一种汽车内饰地毯加工工艺，其特征在于包括以下步骤：
1）选择针刺地毯面料作为面料层；
2）选择PE、PP等橡塑粒子加热到熔融状态均匀的涂覆在面料层上作为保持型面的骨架材料；
3）选用水刺无纺布或针刺无纺布作为底料层，将底料层、面料层及骨架材料复合形成内饰地毯片材；
4）将内饰地毯片材采用远红外线加热，加热温度控制在220~320°，把面料放置在通了冷却水管的模具上，压机下压、合模，压力控制在8-10MPA，成型时间为50-80S，待料冷了以后，开模；
5）切割多余的边角料；
6）将切割好的零件送至附件安装工位安装塑料件、吸音棉、减震毡等附件；
7）整理外观、检验、贴标签、包装封存。
2.根据权利要求1所述的一种汽车内饰地毯加工工艺，其特征在于，在步骤5）中切割多余边角料时可以采用高压水切割、刀口模具气割或成型切割方法。
CN201510215036.6A 2015-04-30 2015-04-30 一种汽车内饰地毯加工工艺 Pending CN104908391A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747510A (zh) * 2019-01-31 2019-05-14 宁波市阳光汽车配件有限公司 采用热塑性材料中空成型行李箱平地毯及生产装置和方法
CN112172268A (zh) * 2020-09-22 2021-01-05 一汽奔腾轿车有限公司 一种新型汽车地毯材料

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201473485U (zh) * 2009-08-31 2010-05-19 广东达美胶粘制品有限公司 一种地毯保护用聚乙烯保护膜
CN101716902A (zh) * 2009-12-07 2010-06-02 怡星(无锡)汽车内饰件有限公司 废棉复合汽车地毯
EP2664702A1 (en) * 2012-05-15 2013-11-20 Autoneum Management AG Needle punched carpet
CN203715936U (zh) * 2013-12-09 2014-07-16 上海松江埃驰汽车地毯声学元件有限公司 一种地毯的远红外加热装置

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201473485U (zh) * 2009-08-31 2010-05-19 广东达美胶粘制品有限公司 一种地毯保护用聚乙烯保护膜
CN101716902A (zh) * 2009-12-07 2010-06-02 怡星(无锡)汽车内饰件有限公司 废棉复合汽车地毯
EP2664702A1 (en) * 2012-05-15 2013-11-20 Autoneum Management AG Needle punched carpet
CN203715936U (zh) * 2013-12-09 2014-07-16 上海松江埃驰汽车地毯声学元件有限公司 一种地毯的远红外加热装置

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747510A (zh) * 2019-01-31 2019-05-14 宁波市阳光汽车配件有限公司 采用热塑性材料中空成型行李箱平地毯及生产装置和方法
CN109747510B (zh) * 2019-01-31 2023-04-28 宁波市阳光汽车配件有限公司 采用热塑性材料中空成型行李箱平地毯及生产装置和方法
CN112172268A (zh) * 2020-09-22 2021-01-05 一汽奔腾轿车有限公司 一种新型汽车地毯材料

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