CN104802299B - A kind of small-size concrete prefabricated components numerical control mould-entering device and its application method - Google Patents
A kind of small-size concrete prefabricated components numerical control mould-entering device and its application method Download PDFInfo
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- CN104802299B CN104802299B CN201510206951.9A CN201510206951A CN104802299B CN 104802299 B CN104802299 B CN 104802299B CN 201510206951 A CN201510206951 A CN 201510206951A CN 104802299 B CN104802299 B CN 104802299B
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- concrete
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- shaking platform
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- 239000004567 concrete Substances 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 28
- 230000006698 induction Effects 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims description 13
- 230000005611 electricity Effects 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a kind of small-size concrete prefabricated components numerical control mould-entering device, enter mould device and numerical control computer room including numerical control, the numerical control enters mould device and enters mould shaking platform, concrete by discharge port, discharging lifter, bearing material mouth, small-sized prefabricated member template, induction rod, concrete and enter mould shaking platform lifting jack, template feed belt to constitute, it is characterised in that：The discharge port that numerical control enters mould device is installed on the lower section of forced stirrer discharging opening；Discharging lifter is installed on discharge port；Concrete is installed on the outside of template feed belt below bearing material mouthful and enters mould shaking platform lifting jack；Enter in concrete and induction rod is installed on the outside of mould shaking platform；A kind of application method of small-size concrete prefabricated components numerical control mould-entering device, it is characterised in that：Hopper, raw material feed belt, forced stirrer, numerical control are entered into mould device, numerical control computer room connection composition production line.It is an advantage of the invention that energy precise control concrete enters the quantity of mould, while realizing that numerically controlled automatic is operated.
Description
Technical field
The present invention relates to highway, municipal administration, construction of railways technical field, more particularly to a kind of small-size concrete prefabricated components number
Control mould-entering device and its application method, it is adaptable to small-size concrete prefabricated components in highway, municipal administration, Environment in Railway Engineering Construction batch
Amount production.
Background technology
As the scope of infrastructure construction is more and more extensive, and social senilization's phenomenon is serious, is engaged in a line
Builder's quantity of construction is drastically reduced, the cost of labor more and more higher of building trade.In highway, municipal administration, railway construction neck
The production scale of the domain middle-size and small-size concrete prefabricated element of construction activity on a large scale is increasing, because the quantity for producing is more, institute
Need the artificial amount of input greatly, the deficiency of labourer brings puzzlement to production activity.Simultaneously traditional production and supply are relied primarily on
Artificial operation, it is impossible to the waste for entering modular ring section, causing concrete during precise control concreting, and the concrete for wasting
The building waste of formation also causes pollution to environment.From artificial input is reduced, we have developed from the point of view of energy-conserving and environment-protective
A kind of small-size concrete prefabricated components numerical control enters mould technological improvement construction technology, so that small-size concrete prefabricated components is mixed
Solidifying soil casting craft automation.
The content of the invention
The problem that the purpose of the present invention exists aiming at prior art, initiates a kind of small-size concrete prefabricated components numerical control
Mould-entering device and its application method, efficiently solve artificial consuming present in the construction production of small-size concrete prefabricated components greatly,
Waste of material is serious, the low shortcoming of production efficiency.
Principle of the invention is to enter during the replacement of mould equipment is constructed manually to enter by designing a kind of automatic coagulation soil of numerical control
Row concreting enters modulo operation.This complete equipment connects numerical control operating room and operation machinery by power supply and data wire, passes through
Computer is controlled start and stop the work such as discharging, smooth concrete and positioning, and an electricity is only needed so as to reach whole work progress
The purpose of brain operator control, realizes the whole-course automation of small-size concrete prefabricated components concreting process, pours number
The purpose of the precise control of amount.Sent out by the research of the operating process of the concreting link to small-size concrete prefabricated components
Entering mould part in the concreting process of existing small-size concrete prefabricated components can be divided into following link, and one, concrete-agitating；
2nd, concrete transportation；3rd, concrete pours into template；The concrete for overflowing concrete blinding when the 4th, to pouring is cleared up.
Find that these are that construction activities are always in the operant activity for being repeated by the research to these operating process.And these are grasped
Plant equipment is can be by as activity to be automatically brought into operation to realize.The stirring of concrete we can be stirred using forced action type
Machine, the existing ripe technology in this part can be used.The later operating process of stirring has invented following construction equipment to replace
Artificial operation.Discharge process can set a discharge port and a bearing material mouthful, and one is set in the position of two parts connection
Lifting device realizes moving up and down for bearing material mouthful.Template is moved through feed belt realizing.When feed belt is by template
When being sent to bearing material mouthful lower section, bearing material mouth is moved down after clasping template, is dumped in concrete to template.Because the concrete dumped exists
It is in stacking states in template, sets a shaking platform to realize the smooth of concrete.After completion concrete enters the operation of mould, lead to
Cross feed belt and concrete is sent out into concreting area.Due to avoiding Manual operation link, the quantity of concrete can be with
It is accurately controlled during by concrete-agitating.Realize that whole concrete enters nobody of mold process by the improvement of process above
Workization is operated, and all of operating process is controlled by computer.The process that computer operator is engaged in also only needs to be opened
Dynamic and stopped process.
The object of the present invention is achieved like this：A kind of small-size concrete prefabricated components numerical control mould-entering device, including numerical control
Enter mould device and numerical control computer room, the numerical control enters mould device by discharge port, discharging lifter, bearing material mouth, small-sized prefabricated member template, sense
Answer bar, concrete to enter mould shaking platform, concrete and enter mould shaking platform lifting jack, template feed belt and power supply and data wire structure
Into, it is characterised in that：The discharge port that numerical control enters mould device is installed on the lower section of forced stirrer discharging opening；Installed on discharge port
Discharging lifter, and bearing material mouth is installed in discharging lifter, and it is enclosed within discharge port outside；The template transmission below bearing material mouthful
Concrete is installed and enters mould shaking platform lifting jack in belt outside；Enter in concrete and induction rod is installed on the outside of mould shaking platform, and make
The cross bar of induction rod is located at the top of template feed belt；Entered with will discharge lifter, induction rod, concrete of power supply and data wire
Mould shaking platform, concrete enter the computer and power switch in mould shaking platform lifting jack, template feed belt and numerical control computer room
Connection.
A kind of application method of small-size concrete prefabricated components numerical control mould-entering device, it is characterised in that：Hopper, raw material are passed
Belt, forced stirrer, numerical control is sent to enter mould device, numerical control computer room connection composition production line, numerical control enters mould device installed in action of forced stirring
Machine discharging opening lower section, and operated according to the following steps：
1st, start template feed belt and small-sized prefabricated member template is sent to bearing material mouthful lower section；
2nd, when small-sized prefabricated member template contacts induction rod, discharging lifter starts, and bearing material mouth is moved down until will
Untill small-sized prefabricated member template is clasped；
3rd, forced stirrer discharge port discharging, concrete is dumped to small-sized prefabricated member template；
4th, after concrete dumps work completion, discharging lifter is started, bearing material mouthful returns to initial position；
5th, start concrete enter mould shaking platform lifting jack, by concrete enter mould shaking platform be lifted to upper belt with it is small
Type precast-concrete form is closely connected；
6th, start concrete and enter mould shaking platform, vibrate 15-30s, make the concrete into mould smooth；
7th, start concrete and enter mould shaking platform lifting jack, concrete is entered mould shaking platform and return to initial position；
8th, the small-sized prefabricated member template that startup template feed belt enters concrete after the completion of mould sends away, operating process
Complete.
Compared with prior art, it is an advantage of the invention that：Small-size concrete prefabricated components can be efficiently solved to produce
Concrete wasting phenomenon in journey caused by artificial operation, precise control concrete enters the quantity of mould, while realizing that numerical control is automatic
Change operation, save substantial amounts of artificial, and improve the efficiency of production.
Brief description of the drawings
Fig. 1：Numerical control mould-entering device structure chart.
Fig. 2：Numerical control mould-entering device installs and uses figure.
In figure：1st, discharge port 2, discharging lifter 3, bearing material mouthful 4, small-sized prefabricated member template 5, induction rod
6th, concrete enters mould shaking platform 7, concrete and enters mould shaking platform lifting jack 8, template feed belt 9, power supply and number
Enter mould device according to line 10, numerical control computer room 11, hopper 12, raw material feed belt 13, forced stirrer 14, numerical control.
Specific embodiment
To further describe the present invention, with reference to embodiment and accompanying drawing, the invention will be further described.
As illustrated, a kind of small-size concrete prefabricated components numerical control mould-entering device, including numerical control enters mould device 14 and numerical control machine
Room 10, the numerical control enter mould device 14 by discharge port 1, discharging lifter 2, bearing material mouthfuls 3, small-sized prefabricated member template 4, induction rod 5,
Concrete enters mould shaking platform 6, concrete and enters mould shaking platform lifting jack 7, template feed belt 8 and power supply and the structure of data wire 9
Into, it is characterised in that：The discharge port 1 that numerical control enters mould device 14 is installed on the lower section of the discharging opening of forced stirrer 13；In discharge port 1
It is upper that discharging lifter 2 is installed, and bearing material mouthful 3 is installed in discharging lifter 2, and it is enclosed within the outside of discharge port 1；In bearing material mouthful 3
Concrete is installed and enters mould shaking platform lifting jack 7 in the outside of lower section template feed belt 8；Enter the outside of mould shaking platform 6 in concrete
Induction rod 5 is installed, and makes the cross bar of induction rod 5 positioned at the top of template feed belt 8；Discharging is carried with power supply and data wire 9
Liter device 2, induction rod 5, concrete enter mould shaking platform 6, concrete and enter mould shaking platform lifting jack 7, template feed belt 8 with number
Computer and power switch connection in control computer room 10.
A kind of application method of small-size concrete prefabricated components numerical control mould-entering device, it is characterised in that：By hopper 11, raw material
Feed belt 12, forced stirrer 13, numerical control enter mould device 14, the connection composition production line of numerical control computer room 10, and numerical control enters mould device 14 and pacifies
Mounted in the discharging opening of forced stirrer 13 lower section, and operated according to the following steps：
1st, start template feed belt 8 and small-sized prefabricated member template 4 is sent to the lower section of bearing material mouthful 3；
2nd, when 4 contact induction bar 5 of small-sized prefabricated member template, discharging lifter 2 starts, and bearing material mouthful 3 moves down straight
To small-sized prefabricated member template 4 is clasped；
3rd, the discharge port discharging of forced stirrer 13, concrete is dumped to small-sized prefabricated member template 4；
4th, after concrete dumps work completion, discharging lifter 2 is started, bearing material mouthful 3 returns to initial position；
5th, start concrete enter mould shaking platform lifting jack 7, by concrete enter mould shaking platform 6 be lifted to upper belt with
Small-sized prefabricated member template 4 is closely connected；
6th, start concrete and enter mould shaking platform 6, vibrate 15-30s, make the concrete into mould smooth；
7th, start concrete and enter mould shaking platform lifting jack 7, concrete is entered mould shaking platform 6 and return to initial position；
8th, the small-sized prefabricated member template 4 that startup template feed belt 8 enters concrete after the completion of mould sends away, and operates
Journey is completed.
Ethiopia's rice is praised to enlightening packway road upgrading engineering project and carries out concrete prefabricated ditch cover plate using the present invention
And the production of kerbstone, 240,000 pieces of cover plate, 480,000 pieces of kerbstone are produced altogether.
Implement every 4 blocks of prefabricated components saving artificial 3 work days by of the invention, save concrete 25%, people is saved altogether
Expenses of labour（24+48）Ten thousand yuan of/4 × 1.5 × 100=2700, saves concrete material and takes（24+48）×0.08×0.25×480=691
Wan Yuan, saves 4 months durations.
Claims (2)
1. a kind of small-size concrete prefabricated components numerical control mould-entering device, including numerical control enters mould device（14）With numerical control computer room（10）, institute
State numerical control and enter mould device（14）By discharge port（1）, discharging lifter（2）, bearing material mouthful（3）, small-sized prefabricated member template（4）, sensing
Bar（5）, concrete enter mould shaking platform（6）, concrete enter mould shaking platform lifting jack（7）, template feed belt（8）And power supply
And data wire（9）Constitute, it is characterised in that：Numerical control is entered into mould device（14）Discharge port（1）It is installed on forced stirrer（13）Go out
The lower section of material mouth；In discharge port（1）It is upper that discharging lifter is installed（2）, and bearing material mouthful (3) is installed in discharging lifter (2),
And it is enclosed within discharge port (1) outside；Concrete is installed in bearing material mouthful (3) lower section template feed belt (8) outside and enters mould shaking platform
Lifting jack (7)；Enter mould shaking platform (6) outside in concrete and induction rod (5) is installed, and the cross bar of induction rod (5) is located at mould
The top of plate feed belt (8)；Discharging lifter (2), induction rod (5), concrete are entered into mould with power supply and data wire (9) to vibrate
Platform (6), concrete enter the computer and electricity in mould shaking platform lifting jack (7), template feed belt (8) and numerical control computer room (10)
Source switch is connected.
2. a kind of application method of small-size concrete prefabricated components numerical control mould-entering device, it is characterised in that：By hopper（11）, raw material
Feed belt（12 ）, forced stirrer（13）, numerical control enter mould device（14）, numerical control computer room（10）Connection composition production line, numerical control enters
Mould device（14）Installed in forced stirrer（13）Discharging opening lower section, and operated according to the following steps：
1）, start template feed belt（8）By small-sized prefabricated member template（4）It is sent to bearing material mouthful（3）Lower section；
2）, when small-sized prefabricated member template（4）Contact induction bar（5）When, discharge lifter（2）Start, bearing material mouthful（3）To moving down
It is dynamic until by small-sized prefabricated member template（4）Untill clasping；
3）, forced stirrer（13）Discharge port discharging, concrete is dumped to small-sized prefabricated member template（4）It is interior；
4）, when concrete dump work complete after, start discharging lifter（2）, bearing material mouthful（3）Return to initial position；
5）, start concrete enter mould shaking platform lifting jack（7）, concrete is entered into mould shaking platform（6）It is lifted to upper belt
With small-sized prefabricated member template（4）It is closely connected；
6）, start concrete enter mould shaking platform（6）, 15-30s is vibrated, make the concrete into mould smooth；
7）, start concrete enter mould shaking platform lifting jack（7）Concrete is set to enter mould shaking platform（6）Return to initial position；
8）, start template feed belt（8）Concrete is entered the small-sized prefabricated member template after the completion of mould（4）Send away, operate
Process is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510206951.9A CN104802299B (en) | 2015-04-28 | 2015-04-28 | A kind of small-size concrete prefabricated components numerical control mould-entering device and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510206951.9A CN104802299B (en) | 2015-04-28 | 2015-04-28 | A kind of small-size concrete prefabricated components numerical control mould-entering device and its application method |
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| Publication Number | Publication Date |
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| CN104802299A CN104802299A (en) | 2015-07-29 |
| CN104802299B true CN104802299B (en) | 2017-05-31 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FI113850B (en) * | 2002-01-30 | 2004-06-30 | Consolis Technology Oy Ab | Method and apparatus for casting concrete products |
| CN103192451B (en) * | 2013-04-24 | 2015-03-04 | 扬州威奥重工机械有限公司 | Composite insulation board production line and machining process of insulation board |
| CN103252836B (en) * | 2013-05-31 | 2015-04-22 | 德州天元集团有限责任公司 | Brick making system device |
| CN203510445U (en) * | 2013-09-26 | 2014-04-02 | 泉州市三联机械制造有限公司 | Composite block making machine |
| CN103660026A (en) * | 2013-12-23 | 2014-03-26 | 天津市泽宝水泥制品有限公司 | Automatic U-shaped groove forming system for factory-like prefabrication |
| CN204059983U (en) * | 2014-08-15 | 2014-12-31 | 中建市政工程有限公司 | Concrete lifting hopper |
| CN104476666B (en) * | 2014-11-26 | 2017-02-22 | 北京星航机电装备有限公司 | Production line of concrete precast plate |
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