CN104685397A - Optical communication lens, optical communication module, and molding die - Google Patents

Optical communication lens, optical communication module, and molding die Download PDF

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Publication number
CN104685397A
CN104685397A CN201380050201.6A CN201380050201A CN104685397A CN 104685397 A CN104685397 A CN 104685397A CN 201380050201 A CN201380050201 A CN 201380050201A CN 104685397 A CN104685397 A CN 104685397A
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CN
China
Prior art keywords
lens
mentioned
optical
mould
foot
Prior art date
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Granted
Application number
CN201380050201.6A
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Chinese (zh)
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CN104685397B (en
Inventor
中山佳佑
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Konica Minolta Opto Inc
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Konica Minolta Opto Inc
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Publication of CN104685397A publication Critical patent/CN104685397A/en
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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4204Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms
    • G02B6/4206Optical features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/005Moulds or cores; Details thereof or accessories therefor characterised by the location of the parting line of the mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B19/00Condensers, e.g. light collectors or similar non-imaging optics
    • G02B19/0004Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed
    • G02B19/0009Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed having refractive surfaces only
    • G02B19/0014Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed having refractive surfaces only at least one surface having optical power
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B19/00Condensers, e.g. light collectors or similar non-imaging optics
    • G02B19/0033Condensers, e.g. light collectors or similar non-imaging optics characterised by the use
    • G02B19/0047Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source
    • G02B19/0052Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source the light source comprising a laser diode
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/02Mountings, adjusting means, or light-tight connections, for optical elements for lenses
    • G02B7/022Mountings, adjusting means, or light-tight connections, for optical elements for lenses lens and mount having complementary engagement means, e.g. screw/thread
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0232Optical elements or arrangements associated with the device
    • H01L31/02325Optical elements or arrangements associated with the device the optical elements not being integrated nor being directly associated with the device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • B29C2045/0034Mould parting lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4255Moulded or casted packages
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4292Coupling light guides with opto-electronic elements the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • H01S5/02208Mountings; Housings characterised by the shape of the housings
    • H01S5/02212Can-type, e.g. TO-CAN housings with emission along or parallel to symmetry axis
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • H01S5/0225Out-coupling of light
    • H01S5/02253Out-coupling of light using lenses

Abstract

Provided are: an optical communication lens which exhibits improved formability, is capable of suppressing contamination and the like during the production step, and reduces costs; an optical communication module using the same; and a molding die. After the material cools, a movable mold (MM) is displaced so as to integrally move away from a fixed mold (FM). During this displacement, the contact surface (FM3) of the fixed mold (FM) is positioned at delta2=L/10 to L/2 in the optical axis direction from the innermost point of the fixed mold (FM); hence, the molded product is stuck to the movable-mold (MM) side. Also, even if for example a burr is formed along the parting line, there is little risk that the broken burr would adhere to the optical surface of the lens. Furthermore, the contact surface (FM3) of the fixed mold (FM) is positioned at delta2=L/10 to L/2 in the optical axis direction from the innermost point of the fixed mold (FM); hence, it is possible to separate the gate (GT) from the optical surface (S2), and when cutting the gate and performing the polishing treatment, the adhesion of plastic bits and polished material to the optical surface (S2) is suppressed.

Description

The lens of optical communication, optical communications module and shaping dies
Technical field
The present invention relates to for optical communication etc., the lens that light and optical fiber or the photo detector from optical elements such as such as semiconductor lasers carried out the optical communication be coupled, and optical communications module and be suitable for the shaping dies of manufacture of such lens.
Background technology
In optical communication etc., in order to carry out optically-coupled at semiconductor laser or between photo detector and optical fiber with good efficiency, use the lens of optically-coupled.But, in the lens of the optically-coupled of prior art, widely use the formation that the foot primarily of stainless steel supports glass lens.But, there is aspheric glass lens general costly, and because the operation of assembling will be carried out through the foot different from starting material, so, exist and cause the problem that significant cost is high.Therefore, develop such, the high-precision aspheric shaping shown in patent documentation 1 easily, the one-piece type lens of mass-produced plastic foot can be carried out.
Prior art document
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Publication 2007-183565 publication
Summary of the invention
Invent problem to be solved
In the one-piece type lens of the foot of patent documentation 1, because the cylindrical portion of optical transport road installation, the cylindrical portion of photovalve installation and lens are integrally formed, so, their right alignment is guaranteed with good accuracy, but when clipping the light-emitting component of the one-piece type lens of this foot or producing core shift between photo detector and optical fiber, there is the problem how carrying out adjusting.In order to carry out core shift adjustment, the cylindrical portion that the cylindrical portion of preferably being installed on optical transport road and photovalve are installed cuts open, and makes formation movable on optical axis orthogonal directions.Lens can be arranged at the cylindrical portion of a side.But, even if improve the one-piece type lens of the foot of patent documentation 1 in this wise, also there is such problem of the following stated.
The one-piece type lens of such foot generally become drum to guarantee for the space of built-in light-emitting component, photo detector in inside, specification as requested, mostly must by until the light that sends from light-emitting component arrive optics of lens face space or until on optics of lens face the light of optically focused arrive the spatial design of photo detector must be wider.Therefore, although the distance required for light-emitting component or the total length of photo detector and the diffusion of light or optically focused determines the length of cylindrical portions (being called foot), if but foot is elongated, then there is the problem correspondingly worsened from the release property of shaping dies.
In addition, the lens of optical communication because for the purpose of the optical communication carrying out growing distance through optical fiber, so even if because trickle the making dirty of lens surface causes hydraulic performance decline, transfer efficiency also worsens significantly.Therefore, compared with other the such lens picking up lens with light, there are the actual conditions comparatively strict relative to the requirement level of making dirty.But, carrying out in injection moulding, because lens must be cut open from cross gate, also require to carry out milled processed to the part cut open (ingate), so the lapping powder produced when there is plastic sheet when cutting open ingate, grinding is attached to the danger on optics of lens face, in order to meet for the requirement level of making dirty, need the operations such as careful cleaning, sometimes cause cost high.
The present invention makes in view of such problem points, its object is to provide a kind of formability to improve, can suppress and can seek the lens of the optical communication that cost reduces and use optical communications module and the shaping dies of these lens the pollution etc. in manufacturing process.
For solving the technological means of problem
The lens of the optical communication that technical scheme 1 is recorded are the lens light beam from optical element or fiber exit being carried out to the optical communication of optically focused; It is characterized in that,
Said lens obtains by using the 1st mould and the 2nd mould to form raw materials for plastics production, the lens section of the foot with tubular and the end that is formed at above-mentioned foot;
When setting the optical axis direction total length of said lens as L, the parting line of above-mentioned 1st mould and above-mentioned 2nd mould is arranged at the position leaving L/10 ~ L/2 from the said lens end of the side, said lens portion optical axis direction.
Have the occasion of foot at lens, when parting line being arranged at the lens end of the lens section side on optical axis direction, extract length and drawing resistance when making the formed products demoulding from the mould of shaping foot increase, and there is the danger causing the breakage of foot etc.According to the present invention, when the optical axis direction total length of said lens is set to L, more than L/10 is left from the said lens end of the side, said lens portion optical axis direction by making the parting line of above-mentioned 1st mould and above-mentioned 2nd mould, extract length and drawing resistance when formed products being carried out to the demoulding from above-mentioned 1st mould can be made to reduce, can avoid causing the danger of the breakage of above-mentioned foot etc.Further, by making above-mentioned parting line leave more than L/10 from the said lens end of the side, said lens portion optical axis direction, when the cut-out of ingate, milled processed time, the attachment on optics of lens face of plastic sheet, lapping powder is suppressed.But so-called " the said lens end of the side, said lens portion on optical axis direction ", refers to the position left in the direction of the optical axis compared with above-mentioned foot farthest in said lens portion.
On the other hand, when the parting line of above-mentioned 1st mould and above-mentioned 2nd mould leaves more than L/2 from the said lens end of the side, said lens portion optical axis direction, the drawing resistance of above-mentioned 2nd mould increases, and there is the danger producing the demoulding, complex procedures from above-mentioned 1st mould.Therefore, by making above-mentioned parting line leave below L/2 from the said lens end of the side, said lens portion optical axis direction, can impel and from above-mentioned 2nd mould, the demoulding be carried out to formed products at first, guarantee the shaping program specified.Due to general with lens section is carried out to the demoulding and compares foot to carry out the drawing resistance of the demoulding comparatively large, so, leave below L/2 if be set to by above-mentioned parting line from said lens end, then at first carry out the demoulding from above-mentioned 2nd mould.In addition, best 1st mould is moveable die, and the 2nd mould is fixed mould.
In the invention that the lens of the optical communication that technical scheme 2 is recorded are recorded in technical scheme 1, be characterised in that, from above-mentioned parting line to any one position of the optical surface end face of the said lens side in said lens portion, there is the external diameter less than the external diameter at above-mentioned parting line place.
When general injection moulding, wall thickness then starting material cooling time contraction larger.In the present invention, from above-mentioned parting line to any one position of the optical surface end face of the said lens side in said lens portion, there is the external diameter less than the external diameter at above-mentioned parting line place, so, wall thickness around said lens portion can be suppressed, can suppress the contraction in the said lens portion after shaping, can be shaped high-precision lens section.In addition, due to the smaller volume of said lens entirety, starting material reduce, so, become low cost.Particularly preferably the shape of lens is circumferentially becoming roughly the same shape centered by optical axis.
In the invention that the lens of the optical communication that technical scheme 3 is recorded are recorded in technical scheme 2, be characterised in that, the periphery of the said lens between the said lens end and above-mentioned parting line of side, said lens portion arranges the conical surface.
Said lens is being built in the occasion of optical communications module, is mostly being fitted together to the canular retainer of cylinder for installing optical fibres in its periphery.By forming the above-mentioned conical surface in said lens end as of the present invention, form guide part when inserting to retainer, inserting smoothly becomes possibility.In addition, when the above-mentioned conical surface is formed symmetrically at optical axis peripheral shaft, the contraction in the said lens portion after shaping becomes even, and higher optical property is guaranteed.In addition, by arranging the above-mentioned conical surface, improve from the release property of above-mentioned 2nd mould.
In the invention that the lens of the optical communication that technical scheme 4 is recorded are recorded in technical scheme 2, be characterised in that, the periphery of the said lens between the said lens end and above-mentioned parting line of side, said lens portion arranges curved surface.
According to the present invention, by forming above-mentioned curved surface in said lens end, form guide part when inserting to retainer, inserting smoothly becomes possibility.In addition, when above-mentioned curved surface is formed symmetrically at optical axis peripheral shaft, the contraction in the said lens portion after shaping becomes even, and higher optical property is guaranteed.In addition, by forming above-mentioned curved surface, improve from the release property of above-mentioned 2nd mould.
In the invention that the lens of the optical communication that technical scheme 5 is recorded are recorded in technical scheme 2, be characterised in that, the periphery of the said lens between the said lens end and above-mentioned parting line of side, said lens portion arranges step.
According to the present invention, by forming above-mentioned step in said lens end, cost degradation can be sought.
In addition, when above-mentioned step is formed symmetrically at optical axis peripheral shaft, the contraction in the said lens portion after shaping becomes even, and higher optical property is guaranteed.
In the invention that the lens of the optical communication that technical scheme 6 is recorded are recorded in any one of technical scheme 1 ~ 5, be characterised in that, the periphery of the said lens between the said lens end of side, said lens portion and above-mentioned parting line is uneven surface.
When inciding the surrounding in said lens portion from light-emitting component or optical fiber toward the light beam that above-mentioned lens section goes, becoming parasitic light, there is the danger becoming the reason of noise.According to the present invention, due to uneven surface is made in the periphery of the said lens between said lens end and above-mentioned parting line, so, by making incident light spread, can suppress the carrying out of parasitic light.Particularly by the all-round occasion making uneven surface, because be not all diffused by the light of lens section, so, not only can suppress the carrying out of parasitic light, and because no longer need the reflection etc. considering the light produced by the shape of lens, so the design of lens becomes easy.In addition, by arranging the uneven surface of appropriateness, there is the effect that release property improves.
In the invention that the lens of the optical communication that technical scheme 7 is recorded are recorded in any one of technical scheme 1 ~ 6, be characterised in that, at least one party in above-mentioned 1st mould and above-mentioned 2nd mould arranges the ingate portion for making resin flow into, above-mentioned ingate portion is configured to, the position corresponding with catching up with the outer peripheral face of stating foot is communicated with, and the position corresponding with catching up with the inner peripheral surface of stating foot is not in opposite directions.
Be communicated with when above-mentioned ingate portion is configured to the position corresponding with catching up with the outer peripheral face of stating foot, and the position corresponding with catching up with the inner peripheral surface of stating foot not in opposite directions time, the resin flowed into from above-mentioned ingate portion can not be encountered the face of the mould of the inner peripheral surface for the above-mentioned foot of transfer printing and be subject to resistance, can successfully filling, so, can more appropriate shaping be carried out.
The feature of optical communications module that technical scheme 8 is recorded is, is contained on the substrate supported optical element forms by the lens combination of the optical communication any one in technical scheme 1 ~ 7 recorded.
The shaping dies that technical scheme 9 is recorded, be the mold structure of the lens of shaping optical communication, the lens of this optical communication carry out optically focused to the light beam from optical element or fiber exit, and the feature of this shaping dies is, comprises moveable die and fixed mould;
Said lens obtains by using above-mentioned moveable die and above-mentioned fixed mould to form raw materials for plastics production, the lens section of the foot with tubular and the end that is formed at above-mentioned foot;
Be shaped by above-mentioned moveable die the optical surface in above-mentioned foot and said lens portion, by another optical surface in above-mentioned fixed mould shaping said lens portion;
When setting the optical axis direction total length of said lens as L, above-mentioned fixed mould be arranged at the mating surface of above-mentioned moveable die the position leaving L/10 ~ L/2 from the transfer surface of above-mentioned fixed mould apart from above-mentioned mating surface position farthest along optical axis direction.
There is at the lens be shaped by above-mentioned moveable die and above-mentioned fixed mould the occasion of foot, when its parting line being arranged at the lens end of the lens section side on optical axis direction, extract length and drawing resistance when making the formed products demoulding from the above-mentioned moveable die of shaping foot increase, and there is the danger causing the breakage of foot etc.According to the present invention, when the optical axis direction total length of said lens is set to L, more than L/10 is left with the mating surface of above-mentioned moveable die from the above-mentioned mating surface position farthest of leaving of the transfer surface of above-mentioned fixed mould by what make above-mentioned fixed mould, extract length and drawing resistance when formed products being carried out to the demoulding from above-mentioned moveable die can be made to reduce, avoid causing the danger of the breakage of above-mentioned foot etc.And, more than L/10 is left with the mating surface of above-mentioned moveable die from the above-mentioned mating surface position farthest of leaving of the transfer surface of above-mentioned fixed mould by what make above-mentioned fixed mould, because the position of ingate is left far away from the optical surface of above-mentioned fixed mould, so, when the cut-out of ingate, milled processed time can suppress plastic sheet, the attachment of lapping powder on optics of lens face.In addition, when the burr produced at parting line is lost, the danger be attached on optics of lens face is few.
On the other hand, when make above-mentioned fixed mould with the mating surface of above-mentioned moveable die from the transfer surface of above-mentioned fixed mould leave above-mentioned mating surface position farthest leave more than L/2 time, the drawing resistance of above-mentioned fixed mould increases, and when there is the demoulding, product residue is in the danger of above-mentioned fixed mould.Therefore, leave above-mentioned mating surface position farthest leave L/2 within the mating surface of above-mentioned moveable die from the transfer surface of above-mentioned fixed mould by what make above-mentioned fixed mould, can to impel initial formed products from the above-mentioned fixed mould demoulding, to make product guarantee the shaping program specified from the mode of the above-mentioned moveable die demoulding thereafter.Due to general with lens section is carried out to the demoulding and compares foot to carry out the drawing resistance of the demoulding larger, so, leave within above-mentioned mating surface position farthest leaves L/2 if that make above-mentioned fixed mould with mating surface that is above-mentioned moveable die from the transfer surface of above-mentioned fixed mould, then at first carry out the demoulding from above-mentioned fixed mould.
In the invention that the shaping dies that technical scheme 10 is recorded is recorded in technical scheme 9, be characterised in that, the optical axis orthogonal directions size of the transfer surface of above-mentioned fixed mould diminishes in the inboard of the mating surface with above-mentioned moveable die.
When general injection moulding, wall thickness then starting material cooling time contraction larger.In the present invention, diminish in the inboard of the mating surface with above-mentioned moveable die owing to making the optical axis orthogonal directions size of the transfer surface of above-mentioned fixed mould, so, can suppress the wall thickness of the flange part of the lens be shaped, can suppress the contraction in the said lens portion after shaping thus, can be shaped high-precision lens section.In addition, the smaller volume of said lens entirety, starting material reduce, so, become low cost.
In the invention that the shaping dies that technical scheme 11 is recorded is recorded in technical scheme 10, be characterised in that, on the transfer surface of above-mentioned fixed mould, from the mating surface with above-mentioned moveable die, conical surface transfer surface be set to inboard.
Said lens is being built in the occasion of optical communications module, is mostly being fitted together to the canular retainer of cylinder for installing optical fibres in its periphery.By arranging conical surface transfer surface from the mating surface with above-mentioned moveable die to inboard as of the present invention on the transfer surface of above-mentioned fixed mould, because the conical surface of the thin head of transfer printing in said lens, so its is formed to the guide part during insertion of retainer, inserting smoothly becomes possibility.In addition, when above-mentioned conical surface transfer surface is formed axisymmetrically, the contraction in the said lens portion after shaping becomes even, and higher optical property is guaranteed.In addition, by arranging above-mentioned conical surface transfer surface, improve from the release property of above-mentioned fixed mould.
In the invention that the shaping dies that technical scheme 12 is recorded is recorded in technical scheme 10, be characterised in that, the transfer surface of above-mentioned fixed mould arranges curved surface transfer surface from the mating surface with above-mentioned moveable die to inboard.
According to the present invention, by arranging curved surface transfer surface from the mating surface with above-mentioned moveable die to inboard on the transfer surface of above-mentioned fixed mould because in said lens the curved surface of the thin head of transfer printing, so, guide part when it becomes from the insertion to retainer, so, insert smoothly and become possibility.In addition, when above-mentioned curved surface transfer surface is formed axisymmetrically, the contraction in the said lens portion after shaping becomes even, and higher optical property is guaranteed.In addition, by forming above-mentioned curved surface transfer surface, improve from the release property of above-mentioned fixed mould.
In the invention that the shaping dies that technical scheme 13 is recorded is recorded in technical scheme 10, be characterised in that, on the transfer surface of above-mentioned fixed mould, from the mating surface with above-mentioned moveable die to inboard setting table rank transfer surface.
According to the present invention, by the transfer surface of above-mentioned fixed mould from the mating surface with above-mentioned moveable die to inboard setting table rank transfer surface, the step of transfer printing forefront undergauge in said lens, so, can cost degradation be sought.In addition, when above-mentioned step transfer surface is formed axisymmetrically, the contraction in the said lens portion after shaping becomes even, and higher optical property is guaranteed.
In the invention that the shaping dies that technical scheme 14 is recorded is recorded in any one of technical scheme 9 ~ 13, be characterised in that, on the transfer surface of above-mentioned fixed mould, in surrounding's formation uneven surface of the transfer surface of transfer printing another optical surface above-mentioned.
When the light beam gone from light-emitting component or optical fiber toward above-mentioned lens section is incident to the surrounding of above-mentioned lens section, exists and become parasitic light and the danger that becomes the reason of noise.According to the present invention, owing to arranging uneven surface on the transfer surface of above-mentioned fixed mould around the transfer surface of transfer printing another optical surface above-mentioned, so the flange part periphery of transfer printing thus becomes uneven surface, by making incident light spread, can suppress the carrying out of parasitic light.Particularly by the all-round occasion making uneven surface, because be not all diffused by the light of lens section, so, not only can suppress the carrying out of parasitic light, and do not need the reflection etc. considering the light produced by the shape of lens, so the design of lens becomes easy.In addition, by arranging the uneven surface of appropriateness, there is the effect that release property improves.
In the invention that the shaping dies that technical scheme 15 is recorded is recorded in any one of technical scheme 9 ~ 14, be characterised in that, above-mentioned moveable die arranges the ingate portion for making resin flow into, above-mentioned ingate portion is configured to the position corresponding with catching up with the outer peripheral face of stating foot and is communicated with, and the position corresponding with catching up with the inner peripheral surface of stating foot is not in opposite directions.
Be communicated with when above-mentioned ingate portion is configured to the position corresponding with catching up with the outer peripheral face of stating foot, and the position corresponding with catching up with the inner peripheral surface of stating foot not in opposite directions time, the resin flowed into from above-mentioned ingate portion can not be encountered the face of the mould of the inner peripheral surface for the above-mentioned foot of transfer printing and be subject to resistance, can successfully filling, so, can more appropriate shaping be carried out.
In the invention that the shaping dies that technical scheme 16 is recorded is recorded in any one of technical scheme 9 ~ 15, be characterised in that, above-mentioned moveable die has the main mould of above-mentioned foot of being shaped, and can relative to above-mentioned main mould relative movement, the secondary mould of the optical surface in shaping said lens portion.
After carrying out the demoulding from above-mentioned fixed mould, by making above-mentioned secondary mould give prominence to from above-mentioned main mould, the said lens of shaping can be made from the easily demoulding of above-mentioned main mould.
The effect of invention
According to the present invention, a kind of formability can be provided to improve, can suppress the pollution etc. in manufacturing process and the lens of the optical communication that cost reduces can be sought and use optical communications module and the shaping dies of these lens.
Accompanying drawing explanation
Fig. 1 is the optical axis direction cut-open view of the optical communications module 10 of present embodiment.
Fig. 2 is the figure of manufacturing process (a) ~ (d) of the lens representing the 1st embodiment.
Fig. 3 is the figure of manufacturing process (a) ~ (d) of the lens representing the 2nd embodiment.
Fig. 4 is the figure of manufacturing process (a) ~ (d) of the lens of the embodiment representing the 3rd.
Fig. 5 is the figure of manufacturing process (a) ~ (d) of the lens representing the 4th embodiment.
Fig. 6 is the figure of manufacturing process (a) ~ (d) of the lens of the embodiment representing the 5th.
Embodiment
Below, with reference to the accompanying drawings embodiments of the present invention are described.Fig. 1 is the optical axis direction cut-open view of the optical communications module 10 of present embodiment.In the substantial middle chip equipped section 13 of discoideus base 12 of shaft-like terminal 11 with power supply, through heat radiator 14, chip of laser 15 as light-emitting component is installed in the side in chip carrying portion 13.Chip of laser 15 is connected with terminal 11 through not shown distribution.In addition, as optical element, use LED (light emitting diode), LD (laser diode), VCSEL (vertical cavity surface emitting laser) etc.In addition, the wavelength of use generally uses the wavelength of 1310 ± 15nm or about 1550 ± 15nm in the occasion of single mode, uses the wavelength of about 850 ± 15nm in the occasion of multimode.In addition, using the occasion of photo detector, using PD (photodiode) etc.
Cover ground, the outside configuration lens 20 of chip of laser 15.Lens 20 are that plastics are made, and are formed with the lens section 22 of the end being arranged at foot 21 by roughly cylindric foot 21.By by bonding with base 12 for the front end 21b of foot 21, lens 20 are installed on base 12.In addition, base 12 is formed by the stupalith with uniform thickness usually, being discoideus shape, but also can there is the different part of thickness, may also be polygon, ellipse etc. when watching from optical axis direction.In addition, the size of base 12 is fully larger than the external diameter of retainer 30 when watching from optical axis direction, and, gold-plated on the surface of base 12.
Inner peripheral surface 21a or the outer peripheral face 21c of foot 21 become the barrel surface parallel with optical axis.Lens section 22 has optical surface S1, the optical surface S2 of that side of optical fiber 32 of that side of chip of laser 15 and the conical surface 22a around it.Optical surface S1, S2 have effective optical surface, the plane vertical relative to optical axis and link their transition face.Conical surface 22a is undergauge along with convergence optical surface S2, becomes uneven surface.10 mean roughness Rz of uneven surface are more than 1.0 μm, less than 50 μm.In addition, although foot 21 and base 12 also engage by deposition etc., usually bonding agent is mostly utilized to engage.As bonding agent, heat-curable adhesive, hot-melt adhesive, UV hardening bonding agent, anaerobic pressure-sensitive bonding agent, epoxy bonding agent etc. can be listed, but UV hardening bonding agent, epoxy bonding agent little on the impact of lens when preferably using bonding, in addition, preferably use, for metal system and resin system, there is the high bonding agent of thixotropy that sufficient bonding force, low viscosity and liquid do not expand.In addition, because the lens 20 with foot 21 are resinous, base 12 is usually gold-plated, so the bottom surface of foot 21 is not carry out deposition etc., but utilizes bonding agent to install.
The optical axis direction total length L of the lens 20 in embodiment is 3.5mm, and its maximum outside diameter D is 4.7mm, and the long Δ 1 of optical axis direction of foot 21 is 2mm.In addition, Δ 1 refers to from leaving the distance of datum clamp face place farthest to the optical axis direction of datum clamp face beyond the removing optical surface lens inner face.The lens of present embodiment are as will be described later by die forming, the cylindric outer peripheral face 21c of its parting line PL in foot 21 and the cross part of conical surface 22a, the lens end (being here the vertex of surface of optical surface S2) being arranged on lens section 22 side from optical axis direction leaves the position of distance, delta 2=L/10 ~ L/2.In addition, lens are shaped by common injection moulding.In addition, as the resin of the lens for optical communication, if the resin that ultrared transmissivity is good, then be not particularly limited, acryl resin, polycarbonate resin, vibrin, cyclic olefin resins, polysulfone resin, polyethersulfone resin, polyimide resin, polyetherimide resin, polymethylpentene resin, silicones, epoxy resin etc. can be listed.In them, particularly from the view point of being difficult to the change being produced optical property by moisture absorption, preferably use cyclic olefin resins.In addition, although from shape preferably toroidal during optical axis direction viewing lens 20, also can be the polygons such as quadrilateral or ellipse.In addition, the size of the profile of the lens of optical communication is generally 2 ~ 6mm, and the total length of optical axis direction is 3 ~ 7mm.In addition, the so-called optical axis in this instructions, refers to the straight line at the center of the thickest part in scioptics portion 22 or the thinnest part or lens section 22.
In addition, in this manual, be recited as roughly the occasion of " 00 ", also comprise " 00 " self.Such as, what is called is optical axis direction roughly, also comprises optical axis direction itself.In addition, what is called is optical axis direction roughly, refers to the direction of gradient below 2 degree from optical axis.
Outside the optical axis orthogonal directions of lens 20, vacate and small be welded on base 12 by the retainer 30 of the stainless steel of cylindrical shape with gap, mosaic ground is installed.Fix the sleeve pipe 31 of the cylindrical shape of less diameter in the front end of retainer 30, insert contact pin 32 in the inside of sleeve pipe 31, in contact pin 32, insert optical fiber FB, the end of optical fiber FB and lens section 22 are in opposite directions.In the present embodiment, when by retainer 30 mosaic be assembled in the lens 20 be bonded on base 12 time, conical surface 22a plays the function of guide part, can successfully insert.In addition, the distance of the optical axis circumference of the inner circumferential of retainer 30 and the periphery of lens 20 is preferably between 0.002mm ~ 0.020mm.Because be more than 0.002mm, so, retainer 30 successfully can be inserted into lens 20, because be below 0.020mm, so, retainer 30 can be made roughly chimeric with lens 20.
The action of the optical communications module 10 of present embodiment is described.If powered through terminal 11, then chip of laser 15 is luminous, and its outgoing beam scioptics portion 22, is reflected by plane of refraction, be concentrated on the end face of optical fiber FB, propagate thereafter in optical fiber FB.In addition, after chip of laser 15 outgoing, inciding the light of conical surface 22a owing to being spread by uneven surface, so, can suppress becoming parasitic light.
(the 1st embodiment)
Fig. 2 is the figure of manufacturing process (a) ~ (d) representing the lens being suitable for above-mentioned embodiment.Fixed mould FM has the transfer surface FM1 of transfer printing optical surface S2, transfer surface (conical surface inclined-plane) FM2 and mating surface FM3 of transfer printing conical surface 22a.The mating surface FM3 of fixed mould FM is in the position leaving Δ 2=L/10 ~ L/2 here from the inside (being the central authorities of transfer surface FM1) of fixed mould FM in the direction of the optical axis.Transfer surface FM2 is made into uneven surface.
On the other hand, movable relative to fixed mould FM moveable die MM has main mould AM and its placing mould (secondary mould) BM.Main mould AM have the transfer surface AM1 of transfer printing foot 21, central authorities circular open AM2, for the ingate portion AM3 that makes resin flow into from outside and mating surface AM4.
Cylindric its placing mould BM is chimeric with circular open AM2, movable relative to main mould AM, has the transfer surface BM1 of transfer printing optical surface S1 in front end.In addition, ingate portion AM3 be arranged at moveable die MM with the mating surface of fixed mould FM.Ingate portion AM3 is configured to, and AM3 position corresponding with the outer peripheral face in the portion of fitting well 21 in this ingate portion is communicated with, and facing to lens section 22, so that the position corresponding with the inner peripheral surface in the portion of fitting well 21 is not in opposite directions.
The manufacturing process of present embodiment is described.First as shown in Fig. 2 (a), mating surface FM3, AM4 are adjacent to, relative to fixed mould FM by moveable die MM mold closing.
The face be adjacent to forms parting line.In such a state, through ingate portion AM3, the plastics (acrylic acid, PC etc.) of melting are injected in inner die cavity.And as shown in Fig. 2 (b), starting material cooling after, relative to fixed mould FM make moveable die MM with integratedly away from mode displacement.Now, mating surface FM3 due to fixed mould FM is in and leaves the position of Δ 2=L/10 ~ L/2 in the direction of the optical axis, so the drawing resistance of fixed mould FM is little from the inside of fixed mould FM, therefore, formed products is in the state being bonded at that side of moveable die MM.In addition, because conical surface inclined-plane FM2 plays the effect of pattern draft, so the drawing resistance of fixed mould FM further diminishes.Further, the lens of shaping become the conical surface because of lens section periphery, so, heavy wall can be become to lens section periphery and suppress, can suppress the contraction of lens section, high-precision lens section can be obtained.In addition, due to the smaller volume of lens ensemble, starting material reduce, so, become low cost.And, by arranging the uneven surface of appropriateness, there is the effect that release property improves.
Next, as shown in Fig. 2 (c), make its relative movement to make the outstanding mode of its placing mould BM from main mould AM.So will be released by the optical surface of the lens 20 as formed products by transfer surface BM1, foot 21 is stably extracted by from main mould AM.Thereafter, although formed products is unloaded from transfer surface BM1, because the ingate GT that solidifies in ingate portion AM3 and formed products link, so, in the operation shown in Fig. 2 (d), it is cut (C), and section is ground.Lens 20 can be obtained thus.
According to the present embodiment, the position of Δ 2=L/10 ~ L/2 is left in the direction of the optical axis from the inside of fixed mould FM owing to being configured at by the mating surface FM3 of fixed mould FM, so, ingate GT can be made to leave from optical surface S2, when carrying out the cut-out of ingate, milled processed time, the attachment on optical surface S2 of plastic sheet, lapping powder is suppressed.In addition, even if produce burr at parting line, the burr lost be attached on optics of lens face danger also few.
(the 2nd embodiment)
Fig. 3 is the figure of manufacturing process (a) ~ (d) of the lens representing the 2nd embodiment.In the present embodiment, be increase further from the inside of fixed mould FM to the example of the optical axis direction distance, delta 2 of the mating surface FM3 of fixed mould FM relative to the 1st embodiment.In addition formation because identical with above-mentioned embodiment, so, omit the description.
(embodiment of the 3rd)
Fig. 4 is the figure of manufacturing process (a) ~ (d) of the lens of the embodiment representing the 3rd.In the present embodiment, be with the difference of the 1st embodiment, transfer surface (curved surface transfer surface) FM2 ' being used for transfer printing curved surface is set around the transfer surface FM1 of fixed mould FM.Thus, as shown in Fig. 4 (d), formed around the optical surface S2 of lens 20 along with convergence optical surface S2 and the curved surface 22a ' of undergauge.Curved surface 22a ' becomes flange part outer peripheral face.In addition formation because identical with above-mentioned embodiment, so, omit the description.
(the 4th embodiment)
Fig. 5 is figure (a) ~ (d) of the manufacturing process of the lens representing the 4th embodiment.In the present embodiment, be the example of the diameter reducing the surrounding of the transfer surface FM1 of fixed mould FM relative to the 1st embodiment.Thus, as shown in Fig. 5 (d), around the optical surface S2 of lens 20, form the step surface 22a of undergauge ".Here, FM2 is step transfer surface.Preferably using as flange part outer peripheral face step surface 22a " (outer peripheral face) makes uneven surface.In addition formation due to identical with above-mentioned embodiment, so, omit the description.
(embodiment of the 5th)
Fig. 6 is figure (a) ~ (d) of the manufacturing process of the lens of the embodiment representing the 5th.In the present embodiment, be make relative to the 4th embodiment the example that the diameter of the surrounding of the transfer surface FM1 of fixed mould FM is equal with the internal diameter of moveable die MM.Thus, as shown in Fig. 6 (d), formed around the optical surface S2 of lens 20 and be in conplane flange part 22A with the periphery of foot 21.In addition formation due to identical with above-mentioned embodiment, so, omit the description.
(embodiment)
Below, the discussion result that present inventor carries out is described.Present inventor changes the position of parting line in the mould shown in Fig. 2, evaluates the situation of making dirty when release property and ingate cutting.Evaluation result represents in Table 1.In addition, the metewand of the release property in table is as following.
◎: very good
Zero: good
△: slightly poor
×: poor
On the other hand, the metewand of the situation of making dirty during ingate cutting is as following.
Difference: plastic sheet, lapping powder adhere to more than 10
General: plastic sheet, lapping powder attachment 5 ~ 9
Good: plastic sheet, lapping powder adhere to less than 4 or nothing
[table 1]
Make dirty evaluation (NG/100) in S2 optical function face during ingate process ... difference: more than 10 general: 5 ~ 9 good: less than 4)
According to the result of table 1, about the release property from moveable die, if the Δ 2 specified the position of parting line is L/15, be then ×, if L/12, being then △, but as Δ 2=L/10 ~ L/2, being then zero, if Δ 2 is larger than 5L/8, is then ◎.On the other hand, about the release property from fixed mould, if Δ 2 is less than L/10, being then ◎, if Δ 2=L/8 ~ L/2, is then zero, on the other hand, if Δ 2 is larger than 5L/8, be then ×.Therefore learn, the scope meeting the release property of both sides is Δ 2=L/10 ~ L/2.
On the other hand, the evaluation of the situation of making dirty when cutting according to ingate if Δ 2 is less than L/12, is then (poor), and as Δ 2=L/10 ~ L/8, being (generally), if larger than L/5, is then (good).Comprehensive above can to learn, when the position of parting line is Δ 2=L/10 ~ L/2, release property and stain all satisfied.In addition, also learn in the mould of Fig. 3 ~ Fig. 6, if the position of parting line is in the scope of Δ 2=L/10 ~ L/2, then meet from the release property of moveable die and fixed mould, stain.
The invention is not restricted to embodiment, the embodiment recorded in instructions, those skilled in the art from being recorded in the embodiment of this instructions, technological thought should be understood that the embodiment, the variation that also comprise other.Such as, in order to be condensed on photo detector by the light from fiber exit, also lens of the present invention can be used.
Description of reference numerals:
10 optical communications modules
11 terminals
12 bases
13 chip carrying portions
14 heat radiator
15 chip of laser
20 lens
21 foots
21a inner peripheral surface
21b front end
The cylindric outer peripheral face of 21c
22 lens sections
22A flange part
The 22a conical surface
22a ' curved surface
22a " step surface
30 retainers
31 sleeve pipes
32 optical fiber
The main mould of AM
AM1 transfer surface
AM2 circular open
AM3 ingate portion
AM3a foot side
AM4 mating surface
BM its placing mould
BM1 transfer surface
FM fixed mould
FM1 transfer surface
FM2, FM2 ' transfer surface
FM3 transfer surface
FM3 mating surface
GT ingate
MM moveable die
PL parting line
S1 optical surface
S2 optical surface

Claims (16)

1. lens for optical communication are the lens light beam from optical element or fiber exit being carried out to the optical communication of optically focused; It is characterized in that:
Said lens obtains by using the 1st mould and the 2nd mould to form raw materials for plastics production, the lens section of the foot with tubular and the end that is formed at above-mentioned foot;
When setting the optical axis direction total length of said lens as L, the parting line of above-mentioned 1st mould and above-mentioned 2nd mould is arranged at the position leaving L/10 ~ L/2 from the said lens end of the side, said lens portion optical axis direction.
2. the lens of optical communication according to claim 1, is characterized in that, from above-mentioned parting line to any one position of the optical surface end face of the said lens side in said lens portion, have the external diameter less than the external diameter at above-mentioned parting line place.
3. the lens of optical communication according to claim 2, is characterized in that, the periphery of the said lens between the said lens end and above-mentioned parting line of side, said lens portion is provided with the conical surface.
4. the lens of optical communication according to claim 2, is characterized in that, the periphery of the said lens between the said lens end and above-mentioned parting line of side, said lens portion is provided with curved surface.
5. the lens of optical communication according to claim 2, is characterized in that, the periphery of the said lens between the said lens end and above-mentioned parting line of side, said lens portion is provided with step.
6. the lens of optical communication according to any one of claim 1 to 5, is characterized in that, the periphery of the said lens between the said lens end of side, said lens portion and above-mentioned parting line is uneven surface.
7. the lens of optical communication according to any one of claim 1 to 6, it is characterized in that, at least one party in above-mentioned 1st mould and above-mentioned 2nd mould is provided with the ingate portion for making resin flow into, above-mentioned ingate portion is configured to the position corresponding with catching up with the outer peripheral face of stating foot and is communicated with, and the position corresponding with catching up with the inner peripheral surface of stating foot is not in opposite directions.
8. an optical communications module, is characterized in that, forms by the lens combination of the optical communication according to any one of claim 1 to 7 being contained on the substrate that supports optical element.
9. a shaping dies is the shaping dies of the lens of shaping optical communication, and the lens of this optical communication carry out optically focused to the light beam from optical element or fiber exit, and the feature of this shaping dies is, comprises moveable die and fixed mould;
Said lens obtains by using above-mentioned moveable die and above-mentioned fixed mould to form raw materials for plastics production, the lens section of the foot with tubular and the end that is formed at above-mentioned foot;
Be shaped by above-mentioned moveable die the optical surface in above-mentioned foot and said lens portion, by another optical surface in above-mentioned fixed mould shaping said lens portion;
When setting the optical axis direction total length of said lens as L, above-mentioned fixed mould be located at the mating surface of above-mentioned moveable die the position leaving L/10 ~ L/2 from the transfer surface of above-mentioned fixed mould apart from above-mentioned mating surface position farthest along optical axis direction.
10. shaping dies according to claim 9, is characterized in that, the optical axis orthogonal directions size of the transfer surface of above-mentioned fixed mould diminishes in the inboard of the mating surface with above-mentioned moveable die.
11. shaping dies according to claim 10, is characterized in that, on the transfer surface of above-mentioned fixed mould, are provided with conical surface transfer surface from the mating surface with above-mentioned moveable die to inboard.
12. shaping dies according to claim 10, is characterized in that, on the transfer surface of above-mentioned fixed mould, are provided with curved surface transfer surface from the mating surface with above-mentioned moveable die to inboard.
13. shaping dies according to claim 10, is characterized in that, on the transfer surface of above-mentioned fixed mould, are provided with step transfer surface from the mating surface with above-mentioned moveable die to inboard.
14. shaping dies according to any one of claim 9 to 13, is characterized in that, on the transfer surface of above-mentioned fixed mould, in surrounding's formation uneven surface of the transfer surface of transfer printing another optical surface above-mentioned.
15. shaping dies according to any one of claim 9 to 14, it is characterized in that, above-mentioned moveable die is provided with the ingate portion for making resin flow into, above-mentioned ingate portion is configured to the position corresponding with catching up with the outer peripheral face of stating foot and is communicated with, and the position corresponding with catching up with the inner peripheral surface of stating foot is not in opposite directions.
16. shaping dies according to any one of claim 9 to 15, is characterized in that, above-mentioned moveable die has the main mould of the above-mentioned foot that is shaped, and can relative to above-mentioned main mould relative movement, the secondary mould of the optical surface in shaping said lens portion.
CN201380050201.6A 2012-09-27 2013-09-10 The lens of optic communication, optical communications module and shaping dies Expired - Fee Related CN104685397B (en)

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