CN104675118B - A kind of concreting in cold weather electrical heating process - Google Patents

A kind of concreting in cold weather electrical heating process Download PDF

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Publication number
CN104675118B
CN104675118B CN201510071367.7A CN201510071367A CN104675118B CN 104675118 B CN104675118 B CN 104675118B CN 201510071367 A CN201510071367 A CN 201510071367A CN 104675118 B CN104675118 B CN 104675118B
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concrete
plastic tube
heat tape
vertical
concreting
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CN104675118A (en
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刘明瑞
杨林林
赵兴峰
郑福海
刘梦军
赵光
司凤华
刘皓
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Abstract

A kind of concreting in cold weather electrical heating process, comprises the following steps:(1)The reinforcing bar of colligation site concrete, support template presets plastic tube in site concrete and fixes plastic tube;(2)Heat tape is placed into plastic tube, casting concrete is heated so that the temperature of concrete is maintained at 5 DEG C ~ 15 DEG C by being powered to heat tape to concrete.Heat tape is heated to the concrete of site concrete from the inside to the outside, and site concrete surface heat loss is few, saves the energy;And heat tape is not directly contacted with concrete, reinforcing bar is less contacted, that is, avoids injuring ribbon heater in concreting process, avoids ribbon heater electric leakage to arrive reinforcing bar again, does not easily cause electric shock accidents.

Description

A kind of concreting in cold weather electrical heating process
Technical field
The present invention relates to the technical field of winter building construction heating, particularly a kind of concreting in cold weather is electric adds Thermal process.
Background technology
Engineering construction specification is provided:When continuous 5 days, daily mean temperature would fall to less than 5 DEG C, and engineering construction enters winter Construction stage, engineering construction must be carried out according to the requirement of winter construction, and the construction such as build a wall, plaster must stop, and concrete is poured Construction is built after taking measures, can be carried out.But concrete is during cryogenic temperature condensation, the hydration of cement is hindered Hinder, influence concrete strength increases;Though concrete is endured cold initial stage, its intensity can increase, and later strength is but extremely difficult to design It is required that.Under normal circumstances, winter construction uses hot water mixing often using no chlorine antifreezing agent is added in concrete, improves coagulation The measures such as native label, overcome the reduction of concrete concrete actual strength caused by being cooled;Or after the completion of concreting, adopt Take heating means, it is ensured that 5 ~ 8 days temperature of concrete continuous are more than 5 DEG C, and in practice of construction, particularly high-rise is applied It is difficult to realize in work, conventional heating methods are to heat the space air where concrete, and heat waste is big, and heating effect is poor, and And constructed with conventional heating methods, concrete at least improves a label than design.
The patent of Application No. 201310120315.5 discloses a kind of cold weather concrete heat tape auxiliary maintenance process, Carry out as steps described below:(1)Support shuttering first, complete the reinforcement installation of site concrete, built-in fitting place welding job with Afterwards, heat tape is laid in site concrete and is fixed on fixing band on reinforcing bar;(2)After detecting that heat tape is intact, pour Concrete, in site concrete surface covering insulation material, after the completion of covering, is powered to heat tape, makes temperature to concrete heating Degree maintains 5 ~ 8 DEG C.There are following defects in the method:1. heat tape is preset in site concrete, pour after concrete, no It can take out, when the concrete to site concrete is heated, it is necessary to which substantial amounts of heat tape, cost is higher;2. in site concrete Laying heat tape is simultaneously fixed on reinforcing bar, the more difficult laying of heat tape with fixing band, and electricity can be added during casting concrete The position in the torrid zone produces influence;3. easily producing destruction during casting concrete to heat tape, it can not be repaiied after heat tape destruction It is multiple, it is impossible to use;4. after detecting that heat tape is intact, heat tape is powered, and the time heated generally requires 5 ~ 8 days, by It is fixed in heat tape by fixing band on reinforcing bar, heat tape can bring about greatly during heating once leaking electricity Potential safety hazard.Here it is the weak point present in prior art.
The content of the invention
The technical problems to be solved by the invention, aiming at the deficiency present in prior art, and provide a kind of coagulation Native winter construction electrical heating process, can meet the requirement to concrete temperature after building concrete is poured, and improve concrete Intensity.
This programme is achieved by the following technical measures:A kind of concreting in cold weather electrical heating process, its feature It is:Comprise the following steps:
(1)The reinforcing bar of colligation site concrete, support template presets plastic tube in site concrete and fixes plastic tube;
(2)Heat tape is placed into plastic tube, casting concrete is heated by being powered to heat tape to concrete, So that the temperature of concrete is maintained at 5 DEG C ~ 15 DEG C.
The technical characteristic of this programme also includes:When above-mentioned site concrete is vertical site concrete, in vertical site concrete Vertical plastic tube is preset, the lower end sealing of the vertical plastic tube, upper end are higher by template.
The technical characteristic of this programme also includes:Seal is provided with above-mentioned vertical plastic tube, the seal is located at electricity The top of heating tape.
The technical characteristic of this programme also includes:When above-mentioned site concrete is horizontal site concrete, in horizontal site concrete Default transverse direction plastic tube, the horizontal plastic tube two ends tilt and are higher by side template.
The technical characteristic of this programme also includes:The two ends of above-mentioned horizontal plastic tube are respectively arranged with seal.
The technical characteristic of this programme also includes:When above-mentioned site concrete is vertical site concrete, in vertical site concrete Vertical plastic tube is preset, heat tape is set in vertical plastic tube, and the upper end of the heat tape is fixedly connected with pull rope, The bottom of wire from the vertical plastic tube of the heat tape connection passes and is connected with power supply.
The technical characteristic of this programme also includes:Be respectively arranged with can for the both sides up and down of heat tape in above-mentioned vertical plastic tube The seal moved with heat tape.
The technical characteristic of this programme also includes:Adjacent vertical plastic tube is fixedly connected by joint.
The technical characteristic of this programme also includes:Before being powered to heat tape, in the surface covering and heat insulating material of site concrete Material.
The technical characteristic of this programme also includes:Above-mentioned heat tape is self limiting temperature heat tape.
Beneficial effects of the present invention can be learnt from above-mentioned technical scheme:A kind of concreting in cold weather electrical heating work Skill, comprises the following steps:(1)The reinforcing bar of colligation site concrete, support template presets plastic tube and by plastics in site concrete Pipe is fixed;(2)Heat tape is placed into plastic tube, casting concrete is heated to concrete by being powered to heat tape, made The temperature for obtaining concrete is maintained at 5 DEG C ~ 15 DEG C.
This concreting in cold weather electrical heating process is compared with traditional heating means:1. traditional heating means are to add Air where hot concrete in space, heating effect is poor, and heat utilization ratio is low, and in this electrical heating process, heat tape cloth Put in plastic tube, the plastic tube is preset in inside site concrete, therefore heat from the inside to the outside, component surface heat loss is less, The efficiency of heating surface is high, saves the energy;2. traditional heating means are constructed, concrete typically improves more than one label than design, The temperature of concrete is enabled to be maintained at 5 ~ 15 DEG C using this electrical heating process, so without improving concrete grade, coagulation Can be without antifreezing agent and early strength agent during native mixing, every cube of concrete can save 50 yuan or so of cost, and use This electrical heating process, the cost of every cube of concrete has saved cost at 20 yuan or so;3. it can preferably solve engineering winter The problem of casting concrete, if temperature is low, method that can be by encrypting plastic tube is speeded up the work.
This concreting in cold weather electrical heating process and a kind of winter disclosed in the patent of Application No. 201310120315.5 The auxiliary maintenance process of season concrete electric heating tape is compared:1. the heat tape in existing patent can not be reused, cost compared with Height, and in this electrical heating process, heat tape is arranged in plastic tube, can be reused, it is cost-effective;2. heat tape is set Put in plastic tube, plastic tube is conveniently preset in site concrete compared with heat tape;3. heat tape is arranged on plastic tube It is interior, it can avoid that heat tape is caused during concreting to damage, improve electrically heated success rate;4. heat tape is arranged on In plastic tube, heat tape is not directly contacted with concrete, less contacts reinforcing bar, has both avoided damaging electrical heating in casting concrete Band, avoids heat tape electric leakage from arriving reinforcing bar, does not easily cause electric shock accidents again.
As can be seen here, compared with prior art, with prominent substantive distinguishing features and significant progress, it is implemented the present invention Beneficial effect be also obvious.
Brief description of the drawings
Fig. 1 is shear wall cross section structure diagram in embodiment 1;
Fig. 2 is shear wall cross section structural representation in embodiment 1;
Fig. 3 is pillar cross section structure diagram in embodiment 1;
Fig. 4 is pillar cross section structure schematic diagram in embodiment 1;
Fig. 5 is flooring(Or ground)Cross-sectional view;
Fig. 6 is shear wall in embodiment 2(Or pillar)Cross section structure diagram.
In figure:1 ~ shear wall, 2 ~ pillar, 3 ~ vertical plastic tube, 4 ~ heat tape, 5 ~ template, 6 ~ wire, 7 ~ flooring, 8 ~ Horizontal plastic tube, 9 ~ joint, 10 ~ pull rope, 11 ~ seal.
Embodiment
For the technical characterstic for illustrating this programme can be understood, below by embodiment, and its accompanying drawing is combined, to we Case is illustrated.
Embodiment 1
As shown in Fig. 1 ~ 5, when shear wall 1 and the vertical site concrete of the grade of pillar 2 are constructed, colligation shear force wall reinforcing steel bar, pillar steel Muscle, and supporting shear wall formwork and post template, vertically add vertical plastic tube 3, lower end is close in the middle of shear wall 1 or pillar 2 Envelope is with water-inlet-proof, and upper end is higher by the cm of template 50, and preferably ten centimetres, ash is entered with water-inlet-proof.Heat tape 4 is cut into length Some section shorter than vertical plastic tube 3 are spent, the lower end of each heat tape 3 is sealed with insulating tape, then is sealed with adhesive waterproof tape, The upper end of each heat tape 3 connects 220 volts of power supplys, the junction insulating cement of heat tape 3 and wire 6 with the parallel connection of wire 6 Cloth is sealed, then is sealed with adhesive waterproof tape, the vertical upper end seal of plastic tube 3(Such as sponge)Seal, concreting is finished Afterwards, the upper surface covering insulation material of concrete(Such as felt)For being incubated;Then it is powered to heat tape 3, to concrete Heating makes concrete temperature maintain 5 ~ 15 DEG C.It is electrified 5 ~ 8 days, power supply installs the devices such as earth leakage protective additional by regulation, it is ensured that Safety, form removal after power failure.Concrete can be maintained at 5 ~ 15 DEG C in the state of electrical heating, so as to solve the concrete winter The temperature problem of season construction.
When the horizontal site concrete such as ground and floor 7 is constructed, colligation floor steel bar, and supporting floor template, along engineering Longer axis direction, parallel at equal intervals on reinforcing bar to install horizontal plastic tube 8, the horizontal two ends of plastic tube 8 are apart from ground or building Tilted at the cm of 7 edge of face 30, preferably 30 centimetres, and spill flooring side template(Not shown in figure)10 cms, it is excellent 10 centimetres are selected, ash is entered with water-inlet-proof, heat tape 3 is cut into some section shorter than horizontal plastic tube 8 of length(The length of every is not More than 15 meters), one end of heat tape 3 is sealed with insulating tape, then is sealed with adhesive waterproof tape, and the other end of heat tape 3 is used The parallel connection of wire 6 connects 220 volts of power supplys, and the junction of heat tape 3 and wire 6 is sealed with insulating tape, then close with adhesive waterproof tape Envelope, the two ends seal of horizontal plastic tube 8(Such as sponge)Seal, after concreting is finished, the surface hair of concrete Felt is covered, for being incubated, and is electrified 5 ~ 8 days, power supply installs the devices such as earth leakage protective additional by regulation, it is ensured that safety, is torn open after power failure Removing template.Concrete can be maintained at 5 ~ 15 DEG C in the state of electrical heating, so that the temperature for solving concreting in cold weather is difficult Topic.
A kind of implementation process of concreting in cold weather electrical heating process is as follows:
S01. colligation ground reinforcing bar, shear force wall reinforcing steel bar and pillar reinforcing bar, and support template, preset transverse direction plastics in ground Pipe 8, presets vertical plastic tube in shear wall 1 and pillar 2;
S02. the heat tape 4 that wire 6 is connected with power supply is placed through into horizontal plastic tube 8 and vertical plastic tube 3;
S03. ground concrete, shear wall concrete and pillar concrete are poured, is powered to heat tape 4 so that shearing The temperature of wall concrete, pillar concrete and floor concrete is maintained at after 5 ~ 15 DEG C, 5 ~ 8 days, is powered off to heat tape 4, so Heat tape 4 is taken out out of horizontal plastic tube 8 and vertical plastic tube 3 afterwards, and removes ground face die plate, shear wall formwork and pillar mould Plate;
S04. colligation upper floor reinforcing bar, shear force wall reinforcing steel bar and pillar reinforcing bar, and supporting upper floor template, shear wall mould Plate and post template, transverse direction plastic tube 8 is preset in upper floor 7, vertical plastics are preset in upper strata shear wall 1 and pillar 2 Pipe 3;
S05. the heat tape 4 that wire 6 is connected with power supply is placed through into horizontal plastic tube 8 and vertical plastic tube 3;
S06. upper floor concrete, shear wall concrete and pillar concrete are poured, is powered to heat tape 4 so that The temperature of upper floor concrete, shear wall concrete and pillar concrete is maintained at after 5 ~ 15 DEG C, 5 ~ 8 days, to heat tape 4 Power-off, then takes out heat tape 4, and remove upper floor template, shear wall out of horizontal plastic tube 8 and vertical plastic tube 3 Template and post template;
S07. above-mentioned S04 ~ S06 is repeated, until concreting completion.
In S01 and S04 steps, the upper end for the vertical plastic tube 3 being arranged in shear wall 1 is higher than shear wall formwork, if The upper end for putting the vertical plastic tube 3 in pillar 2 is higher than post template;It is arranged on the horizontal plastic tube in ground and/or flooring 7 8 two ends are tilted and above ground level and/or flooring side template.
In S01 and S04 steps, the lower end for the vertical plastic tube 3 being arranged in shear wall 1 is arranged in pillar 2 bottom of to Vertical plastic tube 3 the lower end bottom of to, in S03 and S06 steps, to heat tape 4 be powered before, in vertical plastic tube 3 Upper end uses seal(Not shown in figure)Heat tape 4 is sealed in vertical plastic tube 3, at the two ends of horizontal plastic tube 8 Heat tape 4 is sealed in horizontal plastic tube 8 using seal 11.
In S03 steps, pour after shear wall concrete, pillar concrete and ground concrete, shear wall concrete, The upper surface covering insulation material of pillar concrete and ground concrete;In S06 steps, pour upper strata shear wall concrete, After pillar concrete and floor concrete, on upper strata, the upper surface of shear wall concrete, pillar concrete and floor concrete is covered Lid insulation material(Not shown in figure).
The horizontal plastic tube 8 and vertical plastic tube 3 select pvc pipe, and the heat tape 4 is preferably that electric load is 20 Watt every meter of heat tape.
Embodiment 2
As shown in Figure 5 and Figure 6, when the vertical site concrete such as shear wall 1 and pillar is constructed, colligation shear force wall reinforcing steel bar and pillar Reinforcing bar, and supporting shear wall formwork and post template, add vertical plastic tube 3, the vertical modeling in the middle of shear wall 1 and pillar Template is exposed in the lower end outlet of expects pipe 3, and neighbouring two vertical plastic tubes 3 are connected by joint 9.Heat tape 4 is cut into Some sections shorter than vertical plastic tube 3 of length, the lower end of each heat tape 4 is sealed with insulating tape, then close with adhesive waterproof tape Envelope, the upper end of heat tape 4 is connected with pull rope 10, upper end fixed connection and sealing part of the pull rope 10 in heat tape 4 11(Such as sponge), the wire 6 is passed from the outlet of the vertical lower end of plastic tube 3 and with 220 volts of power supplys and connecing, the wire 6 exists The lower section fixed connection and sealing part 11 of heat tape 4(Such as sponge), the seal 11 may also be arranged on the upper of heat tape 4 End and lower end, after concreting is finished, the upper surface covering insulation material of concrete(Such as felt)For being incubated;Then give Heat tape 4 is powered, and concrete temperature is maintained 5 ~ 15 DEG C concrete heating.It is electrified 5 ~ 8 days, power supply is added by regulation Fill the devices such as earth leakage protective, it is ensured that safety, form removal after power failure;By pulling up pull rope 10 by the electricity in vertical plastic tube 3 Heating tape 4 and seal 11 are moved to upper strata and heated, and when the heat tape 4 in vertical plastic tube 3 heats upper strata, are not required to Heat tape 4 is taken out out of lower floor vertical plastic tube 3 and is being placed in the vertical plastic tube 3 in upper strata, construction is effectively reduced Difficulty, improves efficiency of construction.Concrete can be maintained at 5 ~ 15 DEG C in the state of electrical heating, so as to solve concrete winter The temperature problem of construction.
A kind of implementation process of concreting in cold weather electrical heating process is as follows:
S01. colligation ground reinforcing bar, shear force wall reinforcing steel bar and pillar reinforcing bar, and supporting ground face die plate, shear wall formwork and pillar Template, presets transverse direction plastic tube in ground, and vertical plastic tube 3 is preset in shear wall 1 and pillar, described to be arranged on shear wall The bottom of vertical plastic tube 3 in 1 passes shear wall formwork, and the bottom of the vertical plastic tube being arranged in pillar passes pillar Template;
S02. the heat tape 4 that wire 6 is connected with power supply, the vertical plastic tube 3 are placed through into vertical plastic tube 3 The upper end of interior heat tape 4 is fixedly connected with the lower end of pull rope 10, and the upper end of pull rope 10 ties up to shear force wall reinforcing steel bar or post On sub- reinforcing bar, the wire 6 being connected with the heat tape 4 from the vertical bottom of plastic tube 3 pass with and power supply be connected, it is described electricity plus The both sides in the torrid zone 4 are provided with the seal 11 that can be moved with heat tape 4;Be placed through into horizontal plastic tube 8 wire 6 with The heat tape 4 of power supply connection;
S03. ground concrete, shear wall concrete and pillar concrete are poured, is powered to heat tape 4 so that ground Concrete, shear wall concrete and pillar concrete temperature are maintained at after 5 ~ 15 DEG C, 5 ~ 8 days, give heat tape power-off, Ran Houcong Heat tape 4 is taken out in horizontal plastic tube 8, ground face die plate, shear wall formwork and post template is removed.
S04. colligation upper floor reinforcing bar, shear force wall reinforcing steel bar and pillar reinforcing bar, and supporting floor template, shear wall formwork and Post template, presets vertical in vertical plastic tube 3, the vertical plastic tube 3 and S01 steps in shear wall and/or pillar Plastic tube 3 is connected by joint 9, and the pull rope 10 passes through the vertical plastic tube 3 in upper strata, and above proposes electrical heating by pull rope 10 With 4 location matches for causing heat tape 4 and upper strata shear wall 1 and upper strata pillar;Transverse direction plastic tube 8 is preset in flooring 7, Heat tape 4 is placed into horizontal plastic tube 8;
S05. upper floor concrete, shear wall concrete and pillar concrete are poured, is powered to heat tape so that on The temperature of floor surface concrete, shear wall concrete and pillar concrete is maintained at after 5 ~ 15 DEG C, 5 ~ 8 days, disconnected to heat tape 4 Electricity, removes upper floor template, shear wall formwork and post template.
S06. above-mentioned S04 ~ S05 steps are repeated, until concreting completion.
In S01 and S04 steps, the upper end for the vertical plastic tube 3 being arranged in shear wall 1 is higher than shear wall formwork, if The upper end for putting the vertical plastic tube 3 in pillar is higher than post template;The two ends of the horizontal plastic tube 8 are tilted and above ground level Side template or flooring side template, in S05 steps, before being powered to heat tape 4, make respectively at the two ends of horizontal plastic tube 8 Heat tape 4 is sealed in horizontal plastic tube 8 with seal 11.
In S03 steps, pour after shear wall concrete, pillar concrete and ground concrete, shear wall concrete, The upper surface covering insulation material of pillar concrete and ground concrete;In S05 steps, pour upper strata shear wall concrete, After pillar concrete and floor concrete, on upper strata, the upper surface of shear wall concrete, pillar concrete and floor concrete is covered Lid insulation material.
The horizontal plastic tube 8 and vertical plastic tube 3 select pvc pipe, and the heat tape 4 is preferably that electric load is 20 Watt every meter of heat tape.
The technical characteristic without description can be realized by or using prior art in the present invention, will not be repeated here, when So, described above is not limitation of the present invention, and the present invention is also not limited to above-mentioned embodiment, the common skill of this area The variations, modifications, additions or substitutions that art personnel are made in the essential scope of the present invention, should also belong to the protection model of the present invention Enclose.

Claims (8)

1. a kind of concreting in cold weather electrical heating process, it is characterized in that:Comprise the following steps:
(1)The reinforcing bar of colligation site concrete, support template presets plastic tube in site concrete and fixes plastic tube;
(2)Heat tape is placed into plastic tube, casting concrete is heated by being powered to heat tape to concrete so that The temperature of concrete is maintained at 5 DEG C ~ 15 DEG C;
When the site concrete is vertical site concrete, vertical plastic tube is preset in vertical site concrete, in vertical plastics Heat tape is set in pipe, and the upper end of the heat tape is fixedly connected with pull rope, the wire of the heat tape connection from The bottom of vertical plastic tube passes and is connected with power supply;The both sides up and down of heat tape are respectively arranged with the vertical plastic tube The seal that can be moved with heat tape.
2. concreting in cold weather electrical heating process according to claim 1, it is characterized in that:The site concrete is vertical During site concrete, vertical plastic tube, lower end sealing, the high depanning in upper end of the vertical plastic tube are preset in vertical site concrete Plate.
3. concreting in cold weather electrical heating process according to claim 2, it is characterized in that:Set in the vertical plastic tube Seal is equipped with, the seal is located at the top of heat tape.
4. concreting in cold weather electrical heating process according to claim 1, it is characterized in that:The site concrete is level During site concrete, transverse direction plastic tube is preset in horizontal site concrete, the horizontal plastic tube two ends tilt and are higher by side template.
5. concreting in cold weather electrical heating process according to claim 4, it is characterized in that:The two of the horizontal plastic tube End is respectively arranged with seal.
6. concreting in cold weather electrical heating process according to claim 1, it is characterized in that:Adjacent vertical plastic tube passes through Joint is fixedly connected.
7. the concreting in cold weather electrical heating process according to claim 1 ~ 6 any claim, it is characterized in that:To electricity Before heating tape is powered, in the surface covering insulation material of site concrete.
8. concreting in cold weather electrical heating process according to claim 7, it is characterized in that:The heat tape is from limit Warm heat tape.
CN201510071367.7A 2015-02-11 2015-02-11 A kind of concreting in cold weather electrical heating process Expired - Fee Related CN104675118B (en)

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Inventor after: Liu Mingrui

Inventor after: Yang Linlin

Inventor after: Zhao Xingfeng

Inventor after: Zheng Fuhai

Inventor after: Liu Mengjun

Inventor after: Zhao Guang

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Inventor before: Zhao Xingfeng

Inventor before: Zheng Fuhai

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Inventor before: Zhao Guang

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Inventor before: Si Fenghua

Inventor before: Liu Hao

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