CN104590902A - Single tile separation device - Google Patents
Single tile separation device Download PDFInfo
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- CN104590902A CN104590902A CN201410721685.9A CN201410721685A CN104590902A CN 104590902 A CN104590902 A CN 104590902A CN 201410721685 A CN201410721685 A CN 201410721685A CN 104590902 A CN104590902 A CN 104590902A
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- swing arm
- ceramic tile
- clamping limb
- detachment means
- cylinder
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Abstract
The invention discloses a single tile separation device which is used for splitting out single tiles from the bottom of a tile stack one by one. The single tile separation device comprises a rack, a first splitting mechanism, a second splitting mechanism, a jacking mechanism and a conveying line frame, wherein the first splitting mechanism and the second splitting mechanism are arranged side by side. The first splitting mechanism and the second splitting mechanism each comprise a first swing arm, a second swing arm, a swing air cylinder, a first clamping arm, a second clamping arm, a first clamping air cylinder and a second clamping air cylinder. The jacking mechanism is used for jacking the tile stack, and the conveying line frame is used for conveying in the split tile stack and conveying out the split single tiles. According to the single tile separation device, the mode that the first splitting mechanism and the second splitting mechanism clamp the last but one tile at the bottom of the tile stack and release the tile at the bottom to the conveying line frame to be output is used for splitting the tile stack, and the single tile separation device has the advantages of being compact in structure, high in splitting efficiency and the like and can meet the requirement for fast splitting the tile stack in the tile processing process.
Description
Technical field
The present invention relates to ceramic tile to produce and conveying machinery field, particularly relate to a kind of monolithic ceramic tile disengagement gear.
Background technology
A kind of automated installation ceramic tile stacking into buttress being split into again monolithic ceramic tile and also carry on the conveyor line piecewise is often needed in the operation of ceramic tile automated production.
Existing ceramic tile detachment device is roughly divided into two classes: a class is positioned on travel line by piled bricks, and arranging one piece of distance travel line belt height in the front end of piled bricks is the catching sheet that a brick is thick.When moving forward under the driving of piled bricks at travel line, second, lower end and above ceramic tile are blocked plate resistance gear, and the brick bat of bottom is followed travel line and satisfied sheet ground pull out by sheet then.This type of monolithic ceramic tile disengagement gear in fractionation piled bricks process, by the ceramic tile that splits and on it a slice ceramic tile there is relative sliding, easily scuffing is caused to ceramic tile surface, affects product appearance.
Another kind of monolithic ceramic tile disengagement gear by the jacking cylinder bottom piled bricks, piled bricks is lifted away from travel line on the conveyor line, piled bricks lower end second tile is clamped by the holding device be placed in above piled bricks, and jacking cylinder is fallen then to be placed on travel line by the brick bat of piled bricks bottom and exported.Deng this brick bat send jacking district after jacking cylinder again rise, holding device opens and to be placed in by piled bricks again by the brick bat clamping of second, lower end after on raising plate, and jacking cylinder is fallen and sent by bottom brick bat, back and forth realizes piled bricks thus and splits.This type of monolithic ceramic tile disengagement gear needs to wait brick bat will send jacking region after jacking cylinder is fallen can rise the work carrying out next circulation, and therefore work rhythm is comparatively slow, splits efficiency low.Meet more large-tonnage fractionation and require that just needs arrange multiple disengagement gear and work simultaneously, equipment volume is large, and manufacturing cost is high.
Summary of the invention
Technical matters to be solved by this invention is, provides a kind of monolithic ceramic tile disengagement gear, the ceramic tile stacking into buttress can be carried out splitting fast continuously, and is sent piecewise by the ceramic tile split out, compact conformation, reliable operation.
In order to solve the problems of the technologies described above, the invention provides a kind of monolithic ceramic tile disengagement gear, comprise frame, the first detachment means of alternate run and the second detachment means, lifting body and conveying coil holder;
Each detachment means comprises:
A pair chuck and gripper cylinder, described gripper cylinder is for driving described chuck, and described chuck is for clamping piled bricks;
A lifting mechanism, for driving described chuck with the thickness of a slice ceramic tile for stroke oscilaltion;
Described lifting body is located at the below of described detachment means, for jacking piled bricks, makes to enter detachment means operating range bottom piled bricks;
Described travel line is set up in the below of described detachment means, to be piled up neatly for inputting and to export the monolithic ceramic tile split out by the ceramic tile split.
As the improvement of such scheme, described chuck comprises the first clamping limb and the second clamping limb, and described gripper cylinder comprises the first gripper cylinder and the second gripper cylinder.
As the improvement of such scheme, the slide block guide rail that described chuck comprises grip block and is connected with described grip block, described gripper cylinder drives chuck and is subject to the constraint linear extendible of slide block guide rail.
As the improvement of such scheme, described lifting mechanism is the lift cylinder vertically arranged, and the piston rod of described lift cylinder is connected with described chuck.
As the improvement of such scheme, described lifting mechanism comprises the first swing arm, the second swing arm and swing arm cylinder;
Described first swing arm and the second swing arm symmetry are articulated with in described frame, and can swing in identical plane around hinge-point;
Described swing arm cylinder is connected with described first swing arm and the second swing arm;
Described first swing arm and the second swing arm are risen by chuck described in its symmetrical wobble drive or are declined.
As the improvement of such scheme, described first detachment means comprises the first swing arm, the second swing arm, swing arm cylinder, the first clamping limb, the second clamping limb, the first gripper cylinder and the second gripper cylinder;
Described first swing arm and the second swing arm symmetry are articulated with in described frame, and can swing in identical plane around hinge-point;
Described swing arm cylinder is connected with described first swing arm and the second swing arm;
Described first clamping limb and described first swing arm hinged, described second clamping limb and the second swing arm hinged, be connected with the first gripper cylinder between described first swing arm and the first clamping limb, between described second swing arm and the second clamping limb, be connected with the second gripper cylinder;
Described first swing arm and the second swing arm are jointly risen by the first clamping limb described in its symmetrical wobble drive and the second clamping limb or are declined;
The structure of described second detachment means is identical with described first detachment means;
As the improvement of such scheme, described lifting body is positioned at immediately below described first detachment means and the second detachment means, and it comprises the jacking cylinder vertically arranged, and is located at the raising plate on the piston rod of described jacking cylinder.
As the improvement of such scheme, the end of described first clamping limb and the second clamping limb is provided with grip block in side in opposite directions.
Implement the present invention, there is following beneficial effect:
The present invention adopts the first detachment means and the second detachment means to clamp bottom piled bricks second from the bottom ceramic tile in turn, the ceramic tile of release bottommost splits ceramic tile to the mode that conveying coil holder exports and piles up neatly, there is compact conformation, split efficiency advantages of higher, the demand splitting ceramic tile buttress in the ceramic tile course of processing fast can be met.
Accompanying drawing explanation
Fig. 1 is a kind of monolithic ceramic tile of the present invention disengagement gear structural representation;
Fig. 2-Fig. 4 is the working state schematic representation of a kind of monolithic ceramic tile of the present invention disengagement gear.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figure 1, first embodiment of the invention provides a kind of monolithic ceramic tile disengagement gear, comprises frame 1, the first detachment means 2 of alternate run and the second detachment means 3, lifting body 4 and conveying coil holder 5;
Each detachment means (2,3) comprises:
A pair chuck and gripper cylinder, described gripper cylinder is for driving described chuck, and described chuck is for clamping piled bricks;
A lifting mechanism, for driving described chuck with the thickness of a slice ceramic tile for stroke oscilaltion;
Described lifting body 4 is located at the below of described detachment means, for jacking piled bricks, makes to enter detachment means operating range bottom piled bricks;
Described conveying coil holder 5 is located at the below of described detachment means, to be piled up neatly for inputting and to export the monolithic ceramic tile split out by the ceramic tile split.
The present invention adopts the first detachment means 2 and the second detachment means 3 to clamp piled bricks in turn and the mode of lifting, described lifting body 4 pairs of piled bricks are coordinated to split, fractionation efficiency is high, compact conformation, decrease contingent collision and friction in split process, ensure the quality of ceramic tile to greatest extent, the demand splitting ceramic tile buttress in the ceramic tile course of processing fast can be met.
According to the first embodiment of chuck of the present invention, described chuck comprises the first clamping limb 8a and the second clamping limb 8b, and described gripper cylinder comprises the first gripper cylinder 9a and the second gripper cylinder 9b; Described first gripper cylinder 9a and the second gripper cylinder 9b teamwork, promote simultaneously described first clamping limb 8a and the second clamping limb 8b in opposite directions near or be separated, realize clamping or the release function of piled bricks.
According to second embodiment (not shown in FIG.) of chuck of the present invention, the slide block guide rail that described chuck comprises grip block and is connected with described grip block, described gripper cylinder drives chuck and is subject to the constraint linear extendible of slide block guide rail.The left side that described gripper cylinder is corresponding with it respectively or right side grip block connect, and drive described grip block close to each other or leave under the restriction of described slide block guide rail.
According to first embodiment (not shown in FIG.) of lifting mechanism of the present invention, described lifting mechanism is the lift cylinder vertically arranged, and the piston rod of described lift cylinder is connected with described chuck.
According to the second embodiment of lifting mechanism of the present invention, described lifting mechanism comprises the first swing arm 6a, the second swing arm 6b and swing arm cylinder 7;
Described first swing arm 6a and the second swing arm 6b symmetry are articulated with in described frame 1, and can swing in identical plane around hinge-point;
Described swing arm cylinder 7 is connected with described first swing arm 6a and the second swing arm 6b;
Described first swing arm 6a and the second swing arm 6b is risen by chuck described in its symmetrical wobble drive or declines.
Second embodiment of the invention provides a kind of detailed embodiment and workflow of monolithic ceramic tile disengagement gear, and described monolithic ceramic tile disengagement gear comprises frame 1, the first detachment means 2 be arranged side by side and the second detachment means 3, lifting body 4 and conveying coil holder 5;
Wherein, described first detachment means 2 and the second detachment means 3 can clamp piled bricks, and can control the height of clamping.
Described first detachment means 2 comprises the first swing arm 6a, the second swing arm 6b, swing arm cylinder 7, first clamping limb 8a, the second clamping limb 8b, the first gripper cylinder 9a and the second gripper cylinder 9b;
Described first swing arm 6a and the second swing arm 6b symmetry are articulated with in described frame 1, and can swing in identical plane around hinge-point;
Described swing arm cylinder 7 is connected with described first swing arm 6a and the second swing arm 6b; Described swing arm (6a, 6b) and swing arm cylinder 7 are for controlling the lifting of described clamping limb (8a, 8b).Specifically, when described swing arm cylinder 7 is protruding, described first swing arm 6a and the second swing arm 6b outwards swings, and described clamping limb (8a, 8b) is risen; When described swing arm cylinder 7 is inwardly retracted, described first swing arm 6a and the second swing arm 6b inwardly swings, and described clamping limb (8a, 8b) declines.
Described first clamping limb 8a and described first swing arm 6a is hinged, described second clamping limb 8b and the second swing arm 6b is hinged, be connected with the first gripper cylinder 9a between described first swing arm 6a and the first clamping limb 8a, between described second swing arm 6b and the second clamping limb 8b, be connected with the second gripper cylinder 9b; Described first gripper cylinder 9a and the second gripper cylinder 9b teamwork, promote simultaneously described first clamping limb 8a and the second clamping limb 8b in opposite directions near or be separated, realize clamping or the release function of piled bricks.
Described first swing arm 6a and the second swing arm 6b is jointly risen by the first clamping limb 8a described in its symmetrical wobble drive and the second clamping limb 8b or is declined;
The structure of described second detachment means 3 is identical with described first detachment means 2;
Described lifting body 4 is located at the below of described detachment means, for jacking piled bricks, makes to enter detachment means operating range bottom piled bricks;
Described conveying coil holder 5 is located at the below of described detachment means, and for carrying piled bricks, and the monolithic ceramic tile described detachment means split out exports predetermined station to.
Preferably, described conveying coil holder 5 is two conveying coil holders being located at described lifting body 4 both sides in parallel to each other.
Wherein, described lifting body 4 is positioned at immediately below described detachment means, and it comprises the jacking cylinder 10 vertically arranged, and is located at the raising plate 11 on the piston rod of described jacking cylinder 10.Described raising plate 11 can upwards eject or retract by described jacking cylinder 10, and when described raising plate 11 is ejected, its upper surface is higher than described conveying coil holder 5; When described raising plate 11 is retracted, its upper surface is lower than described conveying coil holder 5.
The end of described clamping limb (8a, 8b) is provided with grip block 12 in side in opposite directions, and the clamping face of described grip block 12 is provided with rubber antiskid layer 13.The width of described grip block 12 is greater than the width of described clamping limb (8a, 8b), coordinates and has certain elastomeric rubber antiskid layer 13, can increase the area of contact with piled bricks, improves clamping stability.
Because grip block 12 described in the present invention all needs certain a slice and above ceramic tile stable holding thereof at every turn, in order to prevent ceramic tile due to the piled bricks weight on its top excessive and downward displacement occurs, the front of described rubber antiskid layer 13 is provided with clamping strip 14 outstanding in opposite directions.Described clamping strip 14 can ensure that most of Clamping force of grip block 12 all acts on lower end and needs most on the ceramic tile of clamping, prevents owing to needing the clamping of the ceramic tile of a slice bottom of clamping unstable and causes piled bricks inclination or piled bricks to glide.
In order to make described clamping limb (8a, 8b) keep substantially vertical when clamping piled bricks, improve clamping limb (8a, clamping stability 8b), described swing arm (6a, 6b) in opposite directions side is provided with the cross bar 15 crossed out, end and the described clamping limb (8a, 8b) of described cross bar 15 connect.The length when length of described cross bar 15 and described gripper cylinder (9a, 9b) bounce back is basically identical, therefore described gripper cylinder (9a, flexible moment 9b) can with clamping limb (8a, 8b) substantially vertical, improve the Clamping force of described clamping limb (8a, 8b) further.
Principle of work and the piled bricks splitting workflow journey of a kind of monolithic ceramic tile of the present invention disengagement gear are:
1, as shown in Figure 2, piled bricks enters de-stacking station, and described lifting body 4, by piled bricks jacking, makes to enter detachment means operating range bottom piled bricks;
2, as shown in Figure 3, the first detachment means 2 clamps second from the bottom of piled bricks lower end ceramic tile;
3, lifting body 4 declines, and piled bricks a slice ceramic tile is bottom followed described lifting body 4 and dropped to output on conveying coil holder 5;
4, as shown in Figure 4, the first detachment means 2 keeps the clamping to former second ceramic tile (the bottommost ceramic tile of residue piled bricks), and the height of a slice ceramic tile that declines, now the second detachment means 3 starts the second from the bottom ceramic tile clamping residue piled bricks lower end;
5, the first detachment means 2 unclamps clamped ceramic tile, ceramic tile is fallen on conveying coil holder 5 and is exported, second detachment means 3 keeps the clamping to former second from the bottom ceramic tile, and the height of a slice ceramic tile that declines, now the first detachment means 2 rises to initial position, starts clamping residue second from the bottom of piled bricks lower end ceramic tile;
6, step 4 and 5 are copied, until all ceramic tiles of piled bricks have split.
Disclosed above is only a kind of preferred embodiment of the present invention, certainly can not limit the interest field of the present invention with this, therefore according to the equivalent variations that the claims in the present invention are done, still belong to the scope that the present invention is contained.
Claims (9)
1. a monolithic ceramic tile disengagement gear, is characterized in that, comprises frame, the first detachment means of alternate run and the second detachment means, lifting body and conveying coil holder;
Each detachment means comprises:
A pair chuck and gripper cylinder, described gripper cylinder is for driving described chuck, and described chuck is for clamping piled bricks;
A lifting mechanism, for driving described chuck with the thickness of a slice ceramic tile for stroke oscilaltion;
Described lifting body is located at the below of described detachment means, for jacking piled bricks, makes to enter detachment means operating range bottom piled bricks;
Described travel line is set up in the below of described detachment means, to be piled up neatly for inputting and to export the monolithic ceramic tile split out by the ceramic tile split.
2. monolithic ceramic tile disengagement gear as claimed in claim 1, it is characterized in that, described chuck comprises the first clamping limb and the second clamping limb, and described gripper cylinder comprises the first gripper cylinder and the second gripper cylinder.
3. monolithic ceramic tile disengagement gear as claimed in claim 1, is characterized in that, the slide block guide rail that described chuck comprises grip block and is connected with described grip block, and described gripper cylinder drives chuck and is subject to the constraint linear extendible of slide block guide rail.
4. monolithic ceramic tile disengagement gear as claimed in claim 2 or claim 3, is characterized in that, described lifting mechanism is the lift cylinder vertically arranged, and the piston rod of described lift cylinder is connected with described chuck.
5. monolithic ceramic tile disengagement gear as claimed in claim 2 or claim 3, it is characterized in that, described lifting mechanism comprises the first swing arm, the second swing arm and swing arm cylinder;
Described first swing arm and the second swing arm symmetry are articulated with in described frame, and can swing in identical plane around hinge-point;
Described swing arm cylinder is connected with described first swing arm and the second swing arm;
Described first swing arm and the second swing arm are risen by chuck described in its symmetrical wobble drive or are declined.
6. monolithic ceramic tile disengagement gear as claimed in claim 1, it is characterized in that, described first detachment means comprises the first swing arm, the second swing arm, swing arm cylinder, the first clamping limb, the second clamping limb, the first gripper cylinder and the second gripper cylinder;
Described first swing arm and the second swing arm symmetry are articulated with in described frame, and can swing in identical plane around hinge-point;
Described swing arm cylinder is connected with described first swing arm and the second swing arm;
Described first clamping limb and described first swing arm hinged, described second clamping limb and the second swing arm hinged, be connected with the first gripper cylinder between described first swing arm and the first clamping limb, between described second swing arm and the second clamping limb, be connected with the second gripper cylinder;
Described first swing arm and the second swing arm are jointly risen by the first clamping limb described in its symmetrical wobble drive and the second clamping limb or are declined;
The structure of described second detachment means is identical with described first detachment means.
7. monolithic ceramic tile disengagement gear as claimed in claim 1, it is characterized in that, described lifting body is positioned at immediately below described first detachment means and the second detachment means, and it comprises the jacking cylinder vertically arranged, and is located at the raising plate on the piston rod of described jacking cylinder.
8. the monolithic ceramic tile disengagement gear as described in claim 2 or 6, is characterized in that, the end of described first clamping limb and the second clamping limb is provided with grip block in side in opposite directions.
9. the monolithic ceramic tile disengagement gear as described in claim 2 or 6, is characterized in that, the end of described first clamping limb and the second clamping limb is provided with grip block in side in opposite directions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410721685.9A CN104590902B (en) | 2014-12-03 | 2014-12-03 | A kind of monolithic ceramic tile segregation apparatuss |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410721685.9A CN104590902B (en) | 2014-12-03 | 2014-12-03 | A kind of monolithic ceramic tile segregation apparatuss |
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| Publication Number | Publication Date |
|---|---|
| CN104590902A true CN104590902A (en) | 2015-05-06 |
| CN104590902B CN104590902B (en) | 2017-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410721685.9A Active CN104590902B (en) | 2014-12-03 | 2014-12-03 | A kind of monolithic ceramic tile segregation apparatuss |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107585584A (en) * | 2016-07-08 | 2018-01-16 | 深圳市金岷江智能装备有限公司 | Core lamination stack separating mechanism |
| CN108891917A (en) * | 2018-08-20 | 2018-11-27 | 郴州金通信息科技有限公司 | Divide brick equipment |
| CN109202408A (en) * | 2018-11-02 | 2019-01-15 | 海神工艺(惠州)有限公司 | A kind of back of photo-frame apparatus for placing |
| CN110203455A (en) * | 2019-07-17 | 2019-09-06 | 佛山市兰科智能工程有限公司 | A kind of folded brick machine of alternation |
| CN110539938A (en) * | 2019-08-19 | 2019-12-06 | 广东科达洁能股份有限公司 | Automatic unpacking line and unpacking process for ceramic tile bag |
| CN111455796A (en) * | 2020-04-14 | 2020-07-28 | 张文献 | Pedestrian path brick shoveling and brick-soil separating equipment for municipal construction |
| CN111994604A (en) * | 2020-07-22 | 2020-11-27 | 合肥佳安建材有限公司 | Stacking base plate feeding device for sludge brick making production |
| CN113443194A (en) * | 2021-07-13 | 2021-09-28 | 江西唯美陶瓷有限公司 | Brick separating device and brick separating control method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107585584A (en) * | 2016-07-08 | 2018-01-16 | 深圳市金岷江智能装备有限公司 | Core lamination stack separating mechanism |
| CN108891917A (en) * | 2018-08-20 | 2018-11-27 | 郴州金通信息科技有限公司 | Divide brick equipment |
| CN109202408A (en) * | 2018-11-02 | 2019-01-15 | 海神工艺(惠州)有限公司 | A kind of back of photo-frame apparatus for placing |
| CN110203455A (en) * | 2019-07-17 | 2019-09-06 | 佛山市兰科智能工程有限公司 | A kind of folded brick machine of alternation |
| CN110539938A (en) * | 2019-08-19 | 2019-12-06 | 广东科达洁能股份有限公司 | Automatic unpacking line and unpacking process for ceramic tile bag |
| CN111455796A (en) * | 2020-04-14 | 2020-07-28 | 张文献 | Pedestrian path brick shoveling and brick-soil separating equipment for municipal construction |
| CN111994604A (en) * | 2020-07-22 | 2020-11-27 | 合肥佳安建材有限公司 | Stacking base plate feeding device for sludge brick making production |
| CN111994604B (en) * | 2020-07-22 | 2022-01-14 | 合肥佳安建材有限公司 | Stacking base plate feeding device for sludge brick making production |
| CN113443194A (en) * | 2021-07-13 | 2021-09-28 | 江西唯美陶瓷有限公司 | Brick separating device and brick separating control method thereof |
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|---|---|
| CN104590902B (en) | 2017-04-05 |
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