Summary of the invention
The defect existed for above-mentioned prior art and deficiency, the object of the present invention is to provide a kind of hybrid engine tappet, its tappet surface of internal cavity has a kind of wear-resistant coating, and cylinder is still plain steel, this wear-resistant coating is TiC dense ceramic layers, its chemical stability and wearability good, there is low-friction coefficient, high rigidity, low-surface-energy and low thermal conductiv-ity; And further, provide a kind of preparation method for obtaining above-mentioned hybrid engine tappet.
Further, the present invention also provides a kind of hybrid engine tappet, its tappet surface of internal cavity has a kind of gradient composite coating, it is preferably coated on tappet surface of internal cavity, to improve wearability and the fracture toughness on its surface, particularly carbon steel tappet surface of internal cavity, and a kind of preparation method for obtaining above-mentioned coating is provided.
Described engine prop column, within it surface, chamber has wear-resistant coating.This coating favourable guarantee engine prop column working surface has very high hardness and good wearability, and tappet intrinsic silicon has good toughness.
For realizing the object of the invention, present invention employs following technical scheme:
A kind of engine prop column, its surface of internal cavity has wear-resistant coating, and this wear-resistant coating is TiC dense ceramic layers; Preferably, TiC dense ceramic layers is as the criterion monocrystalline phase, and described accurate monocrystalline refers to mutually, between polycrystalline phase and monocrystalline mutually between, compared to polycrystalline phase, uniform orientation is high, crystal boundary obviously reduces, and the microscopic structure that atomic arrangement is more orderly.
More preferably, along TiC dense ceramic layers longitudinal profile, its thickness is 70-200 μm, is preferably 100-200 μm, is more preferably 120-200 μm; Preferably, wherein the volume fraction of TiC is greater than 80%, is preferably greater than 90%; Preferably, particle diameter is 8-50 μm, is preferably 10-50 μm.
In addition, the present invention also provides a kind of engine prop column, and its surface of internal cavity has wear-resistant coating, and described gradient composite coating is carbide coating, comprises the fused layer of the TiC dense ceramic layers of distribution gradient successively, micron TiC ceramic layer, TiC and matrix.
Preferably, TiC dense ceramic layers is as the criterion monocrystalline phase, and described accurate monocrystalline refers to mutually, between polycrystalline phase and monocrystalline mutually between, compared to polycrystalline phase, uniform orientation is high, crystal boundary obviously reduces, and the microscopic structure that atomic arrangement is more orderly.
More preferably, along TiC dense ceramic layers longitudinal profile, its thickness is 70-200 μm, is preferably 100-200 μm, is more preferably 120-200 μm; Preferably, wherein the volume fraction of TiC is greater than 80%, is preferably greater than 90%; Preferably, particle diameter is 8-50 μm, is preferably 10-50 μm.
Preferred further, along micron TiC ceramic layer longitudinal profile, its thickness is 50-150 μm, is preferably 70-150 μm, is more preferably 80-150 μm; Wherein the volume fraction of TiC is greater than 80%, is preferably greater than 90%, and preferably, TiC particle diameter is 5-15 μm, is preferably 6-12 μm, is preferably 8-10 μm.
Further preferred, along the fused layer longitudinal profile of TiC with matrix, its thickness is 50-200 μm, preferably 100-200 μm; Wherein the volume fraction of TiC is 20-80%, and be preferably 50-85%, preferably, TiC particle diameter is 1-10 μm, is preferably 2-8 μm.
Preferably, gradient composite coating gross thickness is 170-550 μm; Be preferably 300-550 μm.
Described metallic matrix is preferably carbon steel, and plain steel is organized as one or more in pearlite, martensite, ferrite, bainite, austenite and sorbite.
More preferably, engine prop column matrix is according to heat treatment mode one or more that can be divided in pearlite, martensite, ferrite, bainite, austenite and sorbite different; Preferably, this gradient composite coating is applied in steel surface.
The invention provides the preparation method that a kind of surface of internal cavity has the engine prop column of wear-resistant coating, comprise the steps:
1) first prepare a titanium plate, preferably, wherein the purity of titanium should control at 99.7-99.99%, and preferably, the THICKNESS CONTROL of described titanium plate is at 0.2-3mm; Preferably, described titanium plate is first by addition surface treatment;
2) according to engine prop column size, engine prop column evaporative pattern is made with polystyrene foam plastics.
3) according to engine prop column size, sand mold is made; Preferably, CO is used
2waterglass hardened sand, precoated sand, self-hardening resin sand or tide mould sand make sand mold; According to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper is fixed accordingly in sand mold intrinsic motivation tappet core outer wall surface, then by titanium coiled sheet around and be close on the graphite paper of austenitic stainless steel engine prop column core, itself and graphite paper are combined closely;
4) carbon steel base material is smelted for molten steel; Preferably, temperature controls at 1610 DEG C-1630 DEG C;
5) evaporative pattern process for suction casting is adopted, above-mentioned molten steel is poured in the sand mold of the engine prop column core being placed with graphite paper and titanium plate, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix is carbon steel, and engine prop column inner chamber working surface is the complex with titanium plate, preferably, pouring temperature controls at 1610 DEG C-1630 DEG C; More preferably, the duration of pouring, 40-50 was advisable second; Further preferably, after one minute, at hot topping; Preferably, room temperature cooling;
6) the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere, finally cools to room temperature with the furnace, thus forms wear-resistant coating at tappet inner surface, and matrix of holding out is still plain steel.
Wherein, wear-resistant coating is TiC dense ceramic layers.
Preferably, by rate-determining steps 6) in temperature retention time, holding temperature obtain this TiC dense ceramic layers; Preferably, TiC dense ceramic layers is as the criterion monocrystalline phase, and described accurate monocrystalline refers to mutually, between polycrystalline phase and monocrystalline mutually between, compared to polycrystalline phase, uniform orientation is high, crystal boundary obviously reduces, and the microscopic structure that atomic arrangement is more orderly.
The present invention also provides a kind of surface of internal cavity to have the preparation method of the engine prop column of gradient composite coating, comprises the steps:
1) first prepare a titanium plate, preferably, wherein the purity of titanium should control at 99.7-99.99%, and the THICKNESS CONTROL of described titanium plate is at 0.2-3mm; Preferably, described titanium plate is first by addition surface treatment;
2) according to engine prop column size, engine prop column evaporative pattern is made with polystyrene foam plastics.
3) according to engine prop column size, sand mold is made; Preferably, CO is used
2waterglass hardened sand, precoated sand, self-hardening resin sand or tide mould sand make sand mold; According to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper is fixed accordingly in sand mold intrinsic motivation tappet core outer wall surface, then by titanium coiled sheet around and be close on the graphite paper of austenitic stainless steel engine prop column core, itself and graphite paper are combined closely;
4) carbon steel base material is smelted for molten steel; Preferably, temperature controls at 1610 DEG C-1630 DEG C;
5) evaporative pattern process for suction casting is adopted, above-mentioned molten steel is poured in the sand mold of the engine prop column core being placed with graphite paper and titanium plate, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix is carbon steel, and engine prop column inner chamber working surface is the complex with titanium plate, preferably, pouring temperature controls at 1610 DEG C-1630 DEG C; More preferably, the duration of pouring, 40-50 was advisable second; Further preferably, after one minute, at hot topping; Preferably, room temperature cooling;
6) the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere, finally cools to room temperature with the furnace, thus forms wear-resistant coating at tappet inner surface, and matrix of holding out is still plain steel;
7) surface of gained there is gradient composite coating engine prop column by further heat treatment to obtain more suitably matrix.
Preferably, titanium plate thickness is 0.2-3mm; If be less than 0.2mm, then titanium plate 2 just complete reaction in cast recombination process, can not obtain accurate monocrystalline TiC pottery, directly generation Dispersed precipitate TiC, presents the fusion completely of TiC and matrix.Then cause diffusion length to increase more than 3mm, reaction power is not enough.
Preferably, by strict rate-determining steps 6) in holding temperature and the relation of time, obtain described accurate monocrystalline phase TiC dense ceramic layers.This ceramic layer presents comparatively obvious accurate single crystal organization, and show as crystal boundary under light microscope and reduce, affect the dislocation also corresponding minimizing of fracture toughness, the sub boundary in generation increases, and effectively improves the anti-crack ability of this ceramic layer.
Preferably, by rate-determining steps 6) in temperature retention time, holding temperature obtain this gradient composite coating and carbide coating, described carbide coating comprises the fused layer of the accurate monocrystalline phase TiC dense ceramic layers of distribution gradient successively, micron TiC ceramic layer, TiC and matrix.
More preferably, above-mentioned steps 6) in holding temperature, temperature retention time and the gross thickness of gradient composite coating that finally can obtain meet following formula,
L=kTlogt1/2+b
0
Wherein:
The gross thickness (μm) of L---gradient composite coating,
K---be constant, value is 0-1, k ≠ 0,
T---holding temperature (K),
T---temperature retention time (s),
B
0---reaction original depth (μm), the thickness of the composite bed formed after namely molten steel is poured into a mould and between titanium plate.
To sum up, described gradient composite coating, comprise TiC dense ceramic layers, hardness is high.Described TiC dense ceramic layers is as the criterion monocrystalline phase, and described accurate monocrystalline refers to mutually, the arrangement of atom unlike monocrystalline there is identical lattice like that, but still there is strict order, present geometry arrangement; Uniform orientation is high, crystal boundary obviously reduces, and atomic arrangement is more orderly.Accurate monocrystalline is between polycrystalline phase with monocrystalline phase, and compared to polycrystalline phase, the crystal boundary of accurate monocrystalline phase obviously reduces, and dislocation density is low, has more sub boundary, and therefore hardness has obvious lifting; And than monocrystalline phase, it requires lower to preparation method, and organize more stable.
Preferably, in step 1) in, surface-treated step is as follows:
First step pickling, selects the hydrogen peroxide of the hydrochloric acid of 300mL/L or the phosphoric acid of 60mL/L or 120mL/L, rear running water;
Second step pickling, selects the hydrogen peroxide of the hydrofluoric acid of 300mL/L or the sulfuric acid of 200mL/L or 240mL/L, rear running water;
3rd step surface finish, selects 800 orders or thinner Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.
More preferably, step 3) in graphite paper be more than three grades, purity 99%, thickness is 0.1-0.35mm;
Preferably, step 6) in, be warming up to 1000-1130 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 4-12h, preferred 6-10h.
Preferably, selected plain steel is mild steel, medium carbon steel and high-carbon steel.
Preferably, protection gas is argon gas or nitrogen, and gas flow is 4-8mL/min.
Wherein, strictly should control holding temperature in above-mentioned scope, temperature is higher than 1130 DEG C, and the liquid phase in course of reaction is too much, and makes accurate monocrystalline TiC, directly generates Dispersed precipitate TiC particle, and can not obtain accurate monocrystalline TiC dense ceramic layers; But temperature is lower than 1000 DEG C, then the solubility of Ti is too low, and reaction cannot be carried out by forward.Same, temperature retention time also should keep a reasonably interval, time is more than 12h, accurate monocrystalline TiC dense ceramic layers disappears, Reaction-diffusion terms generates the fusion of Dispersed precipitate TiC particle and matrix, and lower than 4h, then reacts the TiC of acquisition very little, coating layer thickness is difficult to ensure, best should remain on 6-10h.
More preferably, the engine prop column complex with carbide coating is by further heat treatment to obtain more suitably matrix, and heat treatment step is: heat-treat at about 550-800 DEG C, and matrix is pearlitic structrure; Or heat-treat at 220-450 DEG C, matrix is bainite structure; Or heat-treat below 220 DEG C, matrix is martensitic structure.
Described engine prop column take carbon steel as matrix, and selected plain steel is mild steel, medium carbon steel and high-carbon steel, is preferably: Q275A, Q255AF, 45 steel, T12A, T8, ZG270-450 etc., sees standard GB/T 221-79.Matrix according to heat treatment mode be not all in pearlite, martensite, ferrite, bainite, austenite and sorbite one or more.
After the present invention obtains the engine prop column complex of plain steel and titanium by sand casting, introduce external carbon source, directly carbide coating can be formed at the surface of internal cavity of engine prop column in the mode adding thermal diffusion, carbide coating and holding out between matrix as metallurgical binding, adhesion is very strong, and overcome non-metallurgical binding between existing hard particles and metallic matrix, adhesion is very weak, particle holds caducous problem, has increased substantially the mechanical property of coating.And the method is simple to operate, without the need to complex device, the engine prop column of acquisition is functional.Different heat treatment modes, makes engine prop column have different mechanical properties, meets the requirement of actual production.Due to the formation of the accurate single-crystal ceramic layer of surface compact, this ceramic layer presents comparatively obvious accurate single crystal organization, shows as crystal boundary and reduces, affect the dislocation also corresponding minimizing of fracture toughness under light microscope, the sub boundary in generation increases, and effectively improves the anti-crack ability of this ceramic layer.Therefore the surface of internal cavity of engine prop column has higher hardness 3000-3230HV
0.05, relative wear resistance is 10-22 times of matrix.Described relative wear resistance is defined as: take matrix material as standard specimen, in identical abrasive grain, same load, after disk rotates same number of turns with same rotational speed, tested coating produces the relative wear resistance that ratio that wear extent and standard specimen produce wear extent is called coating, therefore be several times of matrix also referred to as the relative wear resistance of coating, the examination criteria of following identical parameters is identical with it.
This to be as the criterion single crystal organization due to TiC dense ceramic layers wherein, chemical stability and wearability good, there is low-friction coefficient, high rigidity, low-surface-energy and low thermal conductiv-ity.And the hardness of micron TiC ceramic layer on the other side can only reach 2000-2800HV
0.05, its relative wear resistance is 6-10 times of matrix.
Detailed description of the invention
Embodiment 1: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.7%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the hydrochloric acid of 300mL/L, rear running water;
Second step pickling, selects the hydrofluoric acid of 300mL/L, rear running water;
3rd step surface finish, selects 800 object Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 1mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, CO is used
2waterglass hardened sand makes sand mold 7, every case engine prop column, two casees somatotypes.According to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, and fix graphite paper 1 in sand mold 7 intrinsic motivation tappet core 8 outer wall surface accordingly, described graphite paper 1 is more than three grades, purity 99%, thickness is 0.1mm.Then be that the titanium plate 2 of 1mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness, as shown in Figure 1.
4, smelt Q275A base material for molten steel, temperature controls at 1630 DEG C, and selected plain steel is mild steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1630 DEG C, and the duration of pouring is be advisable for 40 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is Q275A plain steel, and engine prop column surface of internal cavity is the complex of carbon steel and titanium plate 2;
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere; be warming up to 1000 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 6h; thus form carbide coating at engine prop column inner surface, and tappet matrix 6 is still Q275A matrix.Described protection gas is argon gas, and gas flow is 5mL/min.
7, the engine prop column with the Q275A matrix of carbide coating of gained, by further heat treatment to obtain more suitably matrix, heat treatment step is: heat-treat below 220 DEG C, and matrix is martensitic structure.
Described carbide coating, comprises TiC dense ceramic layers 3, and be as the criterion monocrystalline phase, presents neat dendritic crystalline tissue along coating longitudinal profile, and its particle diameter is 15 μm; Along coating longitudinal profile, its thickness is 110 μm, and wherein the volume fraction of TiC is 90%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 90 μm, and the volume fraction of TiC is 90%, and its particle diameter is 7 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 90 μm, and wherein the volume fraction of TiC is 70%, and its particle diameter is 3 μm.
Now, as shown in Figure 2, described coating can be composite coating, and it comprises TiC dense ceramic layers 3, the fused layer 5 of micron TiC ceramic layer 4 and TiC and matrix is formed, and distribution gradient successively, its gross thickness is 290 μm.Described engine prop column matrix 6 is martensite.The microhardness of described engine prop column carbide surface coating reaches as high as 3000HV
0.05, relative wear resistance is 22 times of matrix.
Embodiment 2: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.8%, and described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, the phosphoric acid of 60mL/L, rear running water;
Second step pickling, the sulfuric acid of 200mL/L, rear running water;
3rd step surface finish, selects 1000 object Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 1.5mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, sand mold 7 is made with precoated sand, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper 1 is fixed accordingly in sand mold 7 intrinsic motivation tappet core 8 outer wall surface, described graphite paper 1 is more than three grades, purity 99%, and thickness is 0.2mm.Then be that the titanium plate 2 of 1.5mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt Q255AF base material for molten steel, temperature controls at 1630 DEG C, and selected plain steel is mild steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel and be placed with in the above-mentioned sand mold 7 adhering to the engine prop column core 8 of graphite paper 1 and titanium plate 2, pouring temperature controls at 1630 DEG C, and the duration of pouring is be advisable for 45 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is Q255AF plain steel, and engine prop column surface of internal cavity is the complex of carbon steel and titanium plate 2;
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere; be warming up to 1050 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 6h; thus form carbide coating at engine prop column inner surface, and tappet matrix 6 is still Q255AF matrix.Described protection gas is argon gas, and gas flow is 6mL/min.
7, the engine prop column with the Q255AF matrix of carbide coating of gained, by further heat treatment to obtain more suitably matrix, heat treatment step is: heat-treat at about 700 DEG C, and matrix is pearlitic structrure.
Described carbide coating, as shown in Figure 3, comprises TiC dense ceramic layers 3, and be as the criterion monocrystalline phase, presents neat dendritic crystalline tissue along coating longitudinal profile, and its particle diameter is 30 μm; Along coating longitudinal profile, its thickness is 150 μm; Wherein the volume fraction of TiC is 90%.
Further, as shown in Figure 4, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 100 μm, and the volume fraction of TiC is 90%, and its particle diameter is 10 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 100 μm, and wherein the volume fraction of TiC is 65%, and its particle diameter is 4 μm.
To sum up, described coating can be composite coating, and it comprises the fused layer 5 ecto-entad distribution gradient successively of accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix, and its gross thickness is 350 μm.Described engine prop column matrix 6 is pearlite.The hardness of described engine prop column inner surface carbide coating is 3080HV
0.05, wearability is 16 times relative to Q255AF steel matrix.
Embodiment 3: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.8%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, the hydrogen peroxide of 120mL/L, rear running water;
Second step pickling, the hydrogen peroxide of 240mL/L, rear running water;
3rd step surface finish, selects 1000 object Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 2.5mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, sand mold 7 is made with self-hardening resin sand, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper 1 is fixed accordingly in sand mold 7 intrinsic motivation tappet core 8 outer wall surface, described graphite paper 1 is more than three grades, purity 99%, and thickness is 0.35mm.Then be that the titanium plate 2 of 2.5mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt Q255AF steel substrate for molten steel, temperature controls at 1630 DEG C, and selected plain steel is mild steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1630 DEG C, and the duration of pouring is be advisable for 50 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is Q255AF steel, and working surface is the complex with titanium plate 2.
6, evaporative pattern process for suction casting is adopted; the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere; be warming up to 1100 DEG C; programming rate controls at 7 DEG C/min; temperature retention time is 10h; thus form carbide coating at engine prop column inner surface, and tappet matrix 6 is still Q255AF steel matrix.Described protection gas is argon gas, and gas flow is 6mL/min.
7, the engine prop column of the novel microcosmic composite construction of gained, by further heat treatment to obtain more suitably matrix, heat treatment step is: heat-treat at 700 DEG C, and matrix is pearlitic structrure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, its particle diameter is 40 μm; Along coating longitudinal profile, its thickness is 180 μm; Wherein the volume fraction of TiC is 90%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 130 μm, and the volume fraction of TiC is 90%, and its particle diameter is 13 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 160 μm, and wherein the volume fraction of TiC is 50%, and its particle diameter is 8 μm.
To sum up, described coating can be composite coating, can by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix, and its gross thickness is 470 μm, and described Q255AF steel matrix is pearlite.The hardness of engine prop column carbide surface coating is 3120HV
0.05, wearability is 22 times relative to Q255AF steel matrix.
Embodiment 4: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.99%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the phosphoric acid of 60mL/L, rear running water;
Second step pickling, the sulfuric acid of 200mL/L, rear running water;
3rd step surface finish, selects 1200 object Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 3mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, sand mold 7 is made with tide mould sand, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper 1 is fixed accordingly in sand mold 7 intrinsic motivation tappet core 8 outer wall surface, described graphite paper 1 is more than three grades, purity 99%, and thickness is 0.15mm.Then be that the titanium plate 2 of 3mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt 50 steel substrates for molten steel, temperature controls at 1610 DEG C, and selected plain steel is medium carbon steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1610 DEG C, and the duration of pouring is be advisable for 50 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is 50 steel, and working surface is the complex with titanium plate 2.
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere; be warming up to 1130 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 12h; thus form carbide coating at engine prop column inner surface, and tappet matrix 6 is still 50 steel matrix.Described protection gas is argon gas, and gas flow is 6mL/min.
7, the engine prop column with 50 steel matrix of carbide coating of gained, by further heat treatment to obtain more suitably matrix, heat treatment step is: heat-treat at about 350 DEG C, and matrix is bainite structure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, present neat dendritic crystalline tissue along coating longitudinal profile, its particle diameter is 45 μm; Along coating longitudinal profile, its thickness is 200 μm; Wherein the volume fraction of TiC is 80%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 150 μm, and the volume fraction of TiC is 80%, and its particle diameter is 15 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 200 μm, and wherein the volume fraction of TiC is 20%, and its particle diameter is 10 μm.
To sum up, described coating can be composite coating, is that its gross thickness is 550 μm by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix.Described 50 steel matrix are bainite.The hardness of described engine prop column carbide surface coating is 3230HV
0.05, wearability is 14 times relative to 50 steel matrix
Embodiment 5: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.7%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the hydrochloric acid of 300mL/L, rear running water;
Second step pickling, the hydrogen peroxide of 240mL/L, rear running water;
3rd step surface finish, selects 800 object Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 2.5mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, CO is used
2waterglass hardened sand makes sand mold 7, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, and fix graphite paper 1 in sand mold 7 intrinsic motivation tappet core 8 outer wall surface accordingly, described graphite paper 1 is more than three grades, purity 99%, thickness is 0.25mm.Then be that the titanium plate 2 of 2.5mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt T12 steel substrate for molten steel, temperature controls at 1610 DEG C, and selected plain steel is high-carbon steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1610 DEG C, and the duration of pouring is be advisable for 40 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is T12 steel, and working surface is the complex with titanium plate 2.
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere; be warming up to 1000 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 12h; thus form carbide coating at engine prop column inner surface, and tappet matrix 6 is still T12 matrix.Described protection gas is argon gas, and gas flow is 7mL/min.
7, the engine prop column of the novel microcosmic composite construction of gained, by further heat treatment to obtain more suitably matrix, heat treatment step is: heat-treat at 400 DEG C, and matrix is bainite structure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, present neat dendritic crystalline tissue along coating longitudinal profile, its particle diameter is 30 μm; Along coating longitudinal profile, its thickness is 120 μm; Wherein the volume fraction of TiC is 85%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 110 μm, and the volume fraction of TiC is 85%, and its particle diameter is 9 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 120 μm, and wherein the volume fraction of TiC is 60%, and its particle diameter is 5 μm.
To sum up, described coating can be composite coating, can by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix, and its gross thickness is 350 μm.Described T12 steel matrix is bainite.The hardness of described engine prop column carbide surface coating is 3010HV
0.05, wearability is 10 times relative to T12 steel matrix.
Embodiment 6: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.99%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the hydrogen peroxide of 120mL/L, rear running water;
Second step pickling, the hydrogen peroxide of 240mL/L, rear running water;
3rd step surface finish, selects 1200 object Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 2mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, sand mold 7 is made with precoated sand, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper 1 is fixed accordingly in sand mold 7 intrinsic motivation tappet core 8 outer wall surface, described graphite paper 1 is more than three grades, purity 99%, and thickness is 0.25mm.Then be that the titanium plate 2 of 2mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt T8 steel substrate for molten steel, temperature controls at 1610 DEG C, and selected plain steel is high-carbon steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1610 DEG C, and the duration of pouring is be advisable for 50 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is T8 steel, and working surface is the complex with titanium plate 2.
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere, be warming up to 1050 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 12h, finally cool to room temperature with the furnace, obtain the engine prop column that surface has microcosmic composite construction; Described protection gas is argon gas, and gas flow is 8mL/min.
7, the engine prop column of the novel microcosmic composite construction of gained, by further heat treatment to obtain more suitably matrix, heat treatment step is: heat-treat below 220 DEG C, and matrix is martensitic structure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, its particle diameter is 35 μm; Along coating longitudinal profile, its thickness is 170 μm; Wherein the volume fraction of TiC is 85%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 120 μm, and the volume fraction of TiC is 85%, and its particle diameter is 12 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 130 μm, and wherein the volume fraction of TiC is 55%, and its particle diameter is 6 μm.
To sum up, described coating can be composite coating, is that its gross thickness is 420 μm by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix.Described T8 steel matrix is martensite.The microhardness of described engine prop column carbide surface coating is 3100HV
0.05, wearability is 11 times relative to T8 steel matrix.
Embodiment 7: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.9%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the phosphoric acid of 60mL/L, rear running water;
Second step pickling, selects the sulfuric acid of 200mL/L, rear running water,
3rd step surface finish, selects 1000 order Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 1mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, sand mold 7 is made with self-hardening resin sand, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper 1 is fixed accordingly in sand mold 7 intrinsic motivation tappet core 8 outer wall surface, described graphite paper 1 is more than three grades, purity 99%, and thickness is 0.15mm.Then be that the titanium plate 2 of 1mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt ZG270-500 steel substrate for molten steel, temperature controls at 1630 DEG C, and selected plain steel is mild steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1630 DEG C, and the duration of pouring is be advisable for 45 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is ZG270-500 steel matrix, and working surface is the complex with titanium plate 2.
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere, be warming up to 1100 DEG C, programming rate controls at 7 DEG C/min, temperature retention time is 6h, finally cool to room temperature with the furnace, obtain the engine prop column that surface has microcosmic composite construction, described protection gas is argon gas, and gas flow is 8mL/min;
7, gained ZG270-500 Steel material, by further heat treatment to obtain more suitably matrix, heat-treats below 220 DEG C, and matrix is martensitic structure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, present neat dendritic crystalline tissue along coating longitudinal profile, its particle diameter is 40 μm; Along coating longitudinal profile, its thickness is 160 μm; Wherein the volume fraction of TiC is 90%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 110 μm, and the volume fraction of TiC is 90%, and its particle diameter is 11 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 120 μm, and wherein the volume fraction of TiC is 60%, and its particle diameter is 7 μm.
To sum up, described coating can be composite coating, is that its gross thickness is 390 μm by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix.Described ZG270-500 steel matrix is martensite.The hardness of described engine prop column carbide surface coating is 3110HV0.05, and wearability is 19 times relative to ZG270-500 steel matrix.
Embodiment 8: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.9%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the phosphoric acid of 60mL/L, rear running water;
Second step pickling, selects the sulfuric acid of 200mL/L, rear running water;
3rd step surface finish, selects 1000 order Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 1mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, tide mould sand makes sand mold 7, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, graphite paper 1 is fixed accordingly in sand mold 7 intrinsic motivation tappet core 8 outer wall surface, described graphite paper 1 is more than three grades, purity 99%, and thickness is 0.3mm.Then be that the titanium plate 2 of 1mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt 45 steel substrates for molten steel, temperature controls at 1620 DEG C, and selected plain steel is medium carbon steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1620 DEG C, and the duration of pouring is be advisable for 45 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is 45 steel matrix, and working surface is the complex with titanium plate 2.
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere, be warming up to 1130 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 6h, finally cool to room temperature with the furnace, obtain the engine prop column that surface has microcosmic composite construction; Described protection gas is argon gas, and gas flow is 6mL/min.
7, gained 45 Steel material, by further heat treatment to obtain more suitably matrix, heat-treats at about 600 DEG C, and matrix is pearlitic structrure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, its particle diameter is 45 μm; Along coating longitudinal profile, its thickness is 170 μm; Wherein the volume fraction of TiC is 90%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 140 μm, and the volume fraction of TiC is 90%, and its particle diameter is 14 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 180 μm, and wherein the volume fraction of TiC is 40%, and its particle diameter is 9 μm.
To sum up, described coating can be composite coating, can by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix, and its gross thickness is 490 μm.Described 45 steel matrix are pearlite.The microhardness of described engine prop column carbide surface coating is 3130HV
0.05, wearability is 13 times relative to 45 steel matrix.
Embodiment 9: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, wherein the purity of titanium should control 99.9%.Described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the phosphoric acid of 60mL/L, rear running water;
Second step pickling, selects the sulfuric acid of 200mL/L, rear running water;
3rd step surface finish, selects 1200 order Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 0.2mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, CO is used
2waterglass hardened sand makes sand mold 7, every case engine prop column, two casees somatotypes, according to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, and fix graphite paper 1 in sand mold 7 intrinsic motivation tappet core 8 outer wall surface accordingly, described graphite paper 1 is more than three grades, purity 99%, thickness is 0.2mm.Then be that the titanium plate 2 of 0.2mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, smelt 50 steel substrates for molten steel, temperature controls at 1620 DEG C, and selected plain steel is mild steel;
5, evaporative pattern process for suction casting is adopted, poured into by above-mentioned molten steel in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, pouring temperature controls at 1620 DEG C, and the duration of pouring is be advisable for 40 seconds, after one minute, at hot topping, after room temperature cooling, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is 50 steel matrix, and working surface is the complex with titanium plate 2.
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere; be warming up to 1000 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 4h; finally cool to room temperature with the furnace, obtain the double carbide coating on described plain steel surface.Described protection gas is nitrogen, and gas flow is 6mL/min.
7, gained carbon steel material, heat-treated at about 650 DEG C to obtain more suitably matrix by further heat treatment, matrix is pearlitic structrure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, present neat dendritic crystalline tissue along coating longitudinal profile, its particle diameter is 10 μm; Along coating longitudinal profile, its thickness is 70 μm; Wherein the volume fraction of TiC is 90%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 50 μm, and the volume fraction of TiC is 90%, and its particle diameter is 5 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 50 μm, and wherein the volume fraction of TiC is 80%, and its particle diameter is 1 μm.
To sum up, described coating can be composite coating, can by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix, and its gross thickness is 170 μm.Described 50 steel matrix are pearlite.The hardness of described engine prop column carbide surface coating is 3000HV
0.05, wearability is 11 times relative to 50 steel matrix.
Embodiment 10: the preparation method of engine prop column, comprises the steps:
1, first prepare a titanium plate 2, preferably, wherein the purity of titanium should control 99.8%; More preferably, described titanium plate 2 should first by surface treatment in addition, and step is as follows:
First step pickling, selects the phosphoric acid of 60mL/L, rear running water;
Second step pickling, selects the sulfuric acid of 200mL/L, rear running water;
3rd step surface finish, selects 1000 order Al
2o
3sand paper, finally uses alcohol ultrasonic cleaning.The THICKNESS CONTROL of described titanium plate 2 is at 3mm.
2, according to engine prop column size, engine prop column evaporative pattern 9 is made with polystyrene foam plastics.
3, according to engine prop column size, sand mold is made; Preferably, sand mold 7 is made with precoated sand, every case engine prop column, two casees somatotypes.According to the work force-bearing situation of engine prop column, the position of its key wear is the surface of internal cavity of engine prop column, and fix graphite paper 1 in sand mold 7 intrinsic motivation tappet core 8 outer wall surface accordingly, described graphite paper 1 is more than three grades, purity 99%, thickness is 0.1mm.Then be that the titanium plate 2 of 3mm reels and is close on the graphite paper of austenitic stainless steel engine prop column core 8 by thickness.
4, adopt evaporative pattern process for suction casting, smelt Q255 steel substrate for molten steel, temperature controls at 1630 DEG C, and selected plain steel is mild steel;
5, evaporative pattern process for suction casting is adopted, above-mentioned molten steel is poured in the sand mold 7 of the engine prop column core 8 being placed with above-mentioned attachment graphite paper 1 and titanium plate 2, after molten steel cooled and solidified, take out foundry goods, sand removal process, obtaining engine prop column matrix 6 is carbon steel, and working surface is the complex with titanium plate 2; Preferably, pouring temperature controls at 1630 DEG C; More preferably, the duration of pouring is be advisable for 50 seconds, and further preferably, after one minute, at hot topping, room temperature cools.
6, the engine prop column complex obtained having cast puts into the holding furnace inside holding with protective atmosphere; be warming up to 1050 DEG C, programming rate controls at 7 DEG C/min, and temperature retention time is 4h; finally cool to room temperature with the furnace, obtain the double carbide coating on described plain steel surface.Described protection gas is nitrogen, and gas flow is 6mL/min.
7, the engine prop column with the Q255 steel matrix of carbide coating of gained, by further heat treatment to obtain more suitably matrix, heat treatment step is: heat-treat at 300 DEG C, and matrix is bainite structure.
Described carbide coating, comprise TiC dense ceramic layers 3 and to be as the criterion monocrystalline phase, present neat dendritic crystalline tissue along coating longitudinal profile, its particle diameter is 25 μm; Along coating longitudinal profile, its thickness is 90 μm; Wherein the volume fraction of TiC is 90%.
Further, comprise the micron TiC ceramic layer 4 be positioned under above-mentioned accurate monocrystalline TiC dense ceramic layers 3, along coating longitudinal profile, its thickness is 70 μm, and the volume fraction of TiC is 90%, and its particle diameter is 8 μm.
Further also comprise the fused layer 5 being positioned at TiC under above-mentioned accurate monocrystalline TiC dense ceramic layers 3 and micron TiC ceramic layer 4 and matrix, along coating longitudinal profile, its thickness is 70 μm, and wherein the volume fraction of TiC is 70%, and its particle diameter is 2 μm.
To sum up, described coating can be composite coating, is that its gross thickness is 230 μm by the fused layer 5 ecto-entad distribution gradient successively of described accurate monocrystalline TiC dense ceramic layers 3, micron TiC ceramic layer 4 and TiC and matrix.Described plain steel is pearlite.The microhardness of described engine prop column carbide surface coating is 3020HV0.05, and wearability is 20 times relative to Q255 steel matrix.
Comparative example 1, its preparation method is as follows: with laser cladding directly by the working face of titanium carbide granule cladding at engine prop column, obtain coating, thickness is 30 μm, and volume fraction is 80%, and the hardness of gained coating is 1650HV
0.05, toughness is 4MPa.m
1/2, wearability relative to steel matrix be 2-3 doubly, and surface and matrix in conjunction with poor, cause coming off of surface accumulation layer.
In comparative example, Laser Surface Modification Technology production cost is high, and production efficiency is low, and technological parameter is wayward, and uses bonding agent will cause pore and slag inclusion in use procedure; And there is not accurate monocrystalline TiC dense ceramic layers and micron TiC ceramic layer in composite bed, composite bed thickness and TiC content less, TiC particle diameter is uneven; Simultaneously, recombination process is only that the gap externally added between hard titanium carbide granule is carried out casting and blended and carry out melting, sintering to additional particle, non-metallurgical binding between hard titanium carbide granule and metallic matrix, adhesion is very weak, particle easily comes off or there is oxidation, Inclusion Problem, therefore, its mechanical property is poor.