Automatic floating tapping machine
Automatic floating tapping device
Technical field
The present invention relates to a kind of tapping device, particularly a kind of automatic floating tapping device for threeway workpiece.Background technology
Manufacture a kind of panel radiator, need to use a kind of threeway workpiece, threeway workpiece needs tapping, the center of check and correction threeway workpiece and tapping knife is needed during tapping, simultaneously, due to the thinner thickness of threeway workpiece, rigidity is not enough, it is easily deformed when being clamped using mechanical system, singly take the method for mechanical grip to be difficult to threeway Workpiece clamping, it is a kind of threeway Workpiece tapping can be turned into automatic Proofreading threeway workpiece and the center of tapping knife and the automatic floating tapping device provided with magnetic force locking device the need for.The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art there is provided a kind of automatic floating tapping device for threeway workpiece, for the tapping of threeway workpiece, improves the production efficiency of threeway Workpiece tapping.
The technical solution adopted in the present invention is:Automatic floating tapping device includes tooth machining unit, hydraulic means, floating clamping mechanism mould, vibrations feeder and controller;Tooth machining unit includes organic block, main motor and tapping power head, and main motor and tapping power head are fixedly connected with support;Hydraulic means includes magnetic valve and oil cylinder, and oil cylinder is connected provided with flexible pipe with magnetic valve;Floating clamping mechanism mould includes mold base, geometrical clamp, activity folder, guide holder and the axis of guide, geometrical clamp, oil cylinder and guide holder are fixedly connected with mold base, mold base and the dynamic mating connection of support, one end of the axis of guide is fixedly connected with the piston rod of oil cylinder, and the other end of the axis of guide is fixedly connected with activity folder;Tapping power head is provided with upper stroke switch and lower stroke switch;Mold base is provided with magnetic force locking device, magnetic force locking device includes magnetic conductor, rotary magnetic core, rotary magnetic core includes N poles and S poles, non-magnetizer is provided between N poles and S poles 23, rotary magnetic core is provided with rotating shaft, and mold base is provided with bearing, the dynamic mating connection of the bearing of rotating shaft and mold base, mold base is provided with regulation motor, rotating shaft and the motor shaft connection of regulation motor;Vibrations feeder includes charging basket and vibrations feed device, and the workpiece entrance of the discharging opening and geometrical clamp that shake feed device is connected, and the workpiece outlet of geometrical clamp is connected with blow tank;Geometrical clamp is provided with tapping proximity switch, for controlling the automatic screw of automatic floating tapping device to work, and controller is provided with control line and master
Motor, magnetic valve, upper stroke switch, lower stroke switch, regulation motor, tapping proximity switch and vibrations feed device connection.
During work, in the charging basket that the threeway workpiece for treating tapping is put into vibrations feeder, entered by the automatic change-over startup automatic floating tapping device of controller and automatically control workflow, first threeway workpiece is sent to the tapping station of geometrical clamp by controller control vibrations feed device by discharging opening, threeway workpiece enters after the tapping station of geometrical clamp, its signal is transferred to controller by tapping proximity switch, controller controls the electromagnetic valve work of hydraulic means, the activity for promoting floating clamping mechanism mould by the piston rod of solenoid valve control oil cylinder is pressed from both sides threeway Workpiece clamping on the tapping station of geometrical clamp, after threeway workpiece is clamped, controller controls to adjust motor and rotated, the rotary magnetic core of magnetic force locking device is driven to rotate using regulation motor rotation, the N poles of rotary magnetic core are made to be located at the left side of rotary magnetic core, the S poles of rotary magnetic core are made to be located at the right of rotary magnetic core, the magnetic line of force is set to return to S poles after threeway workpiece by N poles, rotary magnetic core is set to produce magnetic attraction to threeway workpiece, increase the stability of threeway workpiece, improve the quality of tapping;After threeway workpiece is sucked by rotary magnetic core, the tapping power head rotation of controller control tooth machining unit is descending;Tapping knife touch threeway workpiece whne tapping hole when, due to mold base and the dynamic mating connection of support, floating clamping mechanism mould is fixed on mold base, therefore tapping knife rotation forces floating clamping mechanism mould movement, the center for treating tapping hole of threeway workpiece is set to be moved to the center of tapping knife, the center for treating tapping hole of threeway workpiece is set to be directed at the center of tapping knife, to reach the purpose for treating tapping hole center using tapping knife automatic Proofreading threeway workpiece;Tapping knife automatic Proofreading threeway workpiece after behind the center of tapping hole, the rotary chuck of tapping power head drives tapping knife rotation is descending to treat the tapping of tapping hole in threeway workpiece;After tapping power head tapping in place, lower stroke switch transmits a signal to controller, and controller control tapping power head, which rises, to be resetted, and tapping power head is risen to after upper stroke switch, its signal is transferred to controller by upper stroke switch, and controller control tapping power head stops rising;Meanwhile, the magnetic valve commutation of controller control hydraulic means, solenoid valve control oil cylinder drive activity folder resets pine folder;Simultaneously, controller controls to adjust motor and drives the rotary magnetic core of magnetic force locking device to rotate reset, the N poles of rotary magnetic core are made to be located at the top of rotary magnetic core, the S poles of rotary magnetic core are made to be located at the following of rotary magnetic core, the magnetic line of force is returned to S poles by magnetic conductor by N poles, rotary magnetic core is lost magnetic attraction to threeway workpiece;Regulation motor drives rotary magnetic core to rotate after reset, the threeway workpiece of second is sent to the tapping station of geometrical clamp by controller control vibrations feed device by discharging opening, the threeway workpiece of second exports the workpiece for shifting geometrical clamp onto positioned at the first of tapping station threeway workpiece, and first threeway workpiece of tapping is exported by workpiece and blow tank is flowed in the hopper below blow tank;Second threeway workpiece enters after the tapping station of geometrical clamp, repeats said process, so constantly circulation, using automatic floating tapping device to three
Logical workpiece carries out automatic screw.
The beneficial effects of the invention are as follows:Automatic floating tapping device includes tooth machining unit, hydraulic means, floating clamping mechanism mould, vibrations feeder and controller;The center of threeway workpiece and tapping knife is proofreaded using floating clamping mechanism mould, the problem of threeway workpiece and tapping knife need check and correction center is solved;Using hydraulic means and floating clamping mechanism mould by threeway Workpiece clamping in the tapping station of geometrical clamp, simultaneously, threeway workpiece is sucked to the tapping station in geometrical clamp using magnetic force locking device, solve mechanical clamping forces and cross the problem of full three links workpiece is easily deformed, the automation tapping of threeway workpiece is implemented, the production efficiency of threeway Workpiece tapping is improved.Brief description of the drawings
Fig. 1 is the structural representation of automatic floating tapping device;
Fig. 2 is Fig. 1 partial top view.Embodiment
The present invention is further detailed below in conjunction with the accompanying drawings:
Fig. 1 partial top view shown in automatic floating tapping device structural representation and Fig. 2 shown in Fig. 1, automatic floating tapping device includes tooth machining unit 1, hydraulic means 2, floating clamping mechanism mould 3, vibrations feeder 4 and controller 5;Tooth machining unit 1 includes organic block 6, main motor 7 and tapping power head 8, and main motor 7 and tapping power head 8 are fixedly connected with support 6, and tapping power head 8 is connected with rotary chuck 41, and rotary chuck 41 is fixedly connected with tapping knife 43;Hydraulic means 2 includes magnetic valve 9 and oil cylinder 10, and oil cylinder 10 is connected provided with flexible pipe with magnetic valve 9;Floating clamping mechanism mould 3 includes mold base 11, geometrical clamp 12, activity folder 13, guide holder 14 and the axis of guide 15, geometrical clamp 12, oil cylinder 10 and guide holder 14 are fixedly connected with mold base 11, mold base 11 and the dynamic mating connection of support 5, one end of the axis of guide 15 is fixedly connected with the piston rod 16 of oil cylinder 10, and the other end of the axis of guide 15 is fixedly connected with activity folder 13;Tapping power head 8 is provided with upper stroke switch 17 and lower stroke switch 18;Mold base 11 is provided with chute 46, and activity folder 13 is moved with chute 46 to be connected;Mold base 11 is provided with magnetic force locking device 19, magnetic force locking device 19 includes magnetic conductor 20, rotary magnetic core 21, rotary magnetic core 21 includes N poles 22 and S poles 23, separated between N poles 22 and S poles 23 provided with non-magnetizer 24, rotary magnetic core 21 is provided with rotating shaft 25, mold base 11 is provided with bearing, rotating shaft 25 and the dynamic mating connection of bearing of mold base 11, mold base 11 is provided with regulation motor 26, rotating shaft 25 is connected with the motor shaft of regulation motor 26, using magnetic force locking device 19 by three
Logical workpiece is sucked on the tapping station 42 of geometrical clamp 12;Vibrations feeder 4 includes charging basket 27 and vibrations feed device 28, and the discharging opening 29 of vibrations feed device 28 is connected with the workpiece entrance 30 of geometrical clamp 12, and the workpiece outlet 31 of geometrical clamp 12 is connected with blow tank 32;Geometrical clamp 12 is provided with tapping proximity switch 44, for controlling the automatic screw of automatic floating tapping device to work;Controller 5 is connected provided with control line with main motor 7, magnetic valve 9, upper stroke switch 17, lower stroke switch 18, regulation motor 26, tapping proximity switch 44 and vibrations feed device 28, controller 5 is provided with automatic change-over 45, and tapping program is automatically controlled for controlling automatic floating tapping device to enter.
In order to implement the dynamic mating connection of mold base 11 and support 5 and reach that tapping knife automatically adjusts the purpose at center with threeway workpiece, floating clamping mechanism mould 3 is provided with floating connection set 33, floating connection set 33 is fixedly connected with support 6, floating connection set 33 and the dynamic mating connection of mold base 11;Floating connection set 33 is fixedly connected provided with screw 34 with support 6;Mold base 11 is provided with floating connection hole 35, floating connection set 33 includes flange head 36 and external cylindrical surface 36, lateral clearance 38 is left between floating connection hole 35 and external cylindrical surface 37, axial clearance 39 is left between the upper surface of mold base 11 and the lower surface of flange head 36;The external diameter of external cylindrical surface 37 is less than the aperture in floating connection hole 35.
In order that the magnetic line of force of the rotary magnetic core 21 of magnetic force locking device 19 can make rotary magnetic core 21 produce attraction to threeway workpiece by the threeway workpiece of steel, it is characterised in that:Described magnetic force locking device 19 is fixedly connected with mold base 11, and the axis of the rotary magnetic core 21 of magnetic force locking device 19 is parallel with horizontal line, and rotary magnetic core 21 is located at the lower section of geometrical clamp 12.
In order to reduce interference of the magnet body to the magnetic field of rotary magnetic core 21, it is characterised in that:The magnetic conductor 20 of described magnetic force locking device 19 is provided with non-ferromagnetic separation layer 40 with mold base 11, and separation layer 40 has stainless steel, aluminium alloy or copper alloy manufacture;Geometrical clamp 12 and activity folder 13 are manufactured by non-ferromagnetic material, and non-ferromagnetic material includes stainless steel, aluminium alloy or copper alloy.