CN107236851A - One kind automation Induction Hardening Machine - Google Patents
One kind automation Induction Hardening Machine Download PDFInfo
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- CN107236851A CN107236851A CN201710694863.7A CN201710694863A CN107236851A CN 107236851 A CN107236851 A CN 107236851A CN 201710694863 A CN201710694863 A CN 201710694863A CN 107236851 A CN107236851 A CN 107236851A
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- cylinder
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- mechanical arm
- feeding
- frame
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The present invention discloses a kind of automation Induction Hardening Machine, including frame and rack-mounted PLC control ends, transport platform, feed mechanism and quenching organisation of working；The outside of the frame is provided with feed mechanism, and described feed mechanism is located at one end of the transport platform, and the other end of the transport platform is provided with collecting tank；Feeding mechanism is also equipped with described transport platform, described feeding mechanism includes charging manipulator and connected first transmission cylinder；Described feed mechanism is located at the top of transport platform, including support, the first feeding mechanical hand and the second feeding mechanical hand of installation on the bracket；Described quenching organisation of working is located in the side of transport platform, including the power set that erecting bed, loop construction and control erecting bed are moved up and down；Described PLC control ends are electrically connected with feed mechanism, transport platform, feeding mechanism, feed mechanism and quenching organisation of working respectively.Automaticity of the present invention is high, improves processing efficiency and the quality of product.
Description
Technical field
The present invention relates to a kind of quenching machine, especially a kind of automation Induction Hardening Machine.
Background technology
Induction Hardening Machine is the impewdance matching for parts such as various axle classes, disk class, pin class, gear class, using numerical control
Technology, with connection, simultaneously, segmentation connection, segmentation simultaneously etc. quenching function.
At present, the quenching process of existing HK Induction Hardening Machines is carried out by way of artificial feeding.Specifically
During operation, manually parts to be processed are sent into, after side quenching is processed, artificially using aperture time, by zero to be processed
Part is overturn, and again takes out parts after carrying out the quenching processing of another side, completion of processing.In practical operation, artificial blowing,
Upset, the operation of feeding cause processing efficiency low, and are easy to forget the two sides Quenching Treatment to parts, cause parts
The undesirable phenomenon of quality.
The content of the invention
HK Induction Hardening Machines are automated it is an object of the invention to provide one kind.
During what the present invention was solved is existing quenching process, artificial blowing, upset, feeding so that whole processed
Journey efficiency is low, and is easy to forget the two sides Quenching Treatment to parts, causes the undesirable phenomenon of parts machining
The present invention solve its technical problem use technical scheme be：The present invention includes frame and rack-mounted
PLC control ends, transport platform, feed mechanism and quenching organisation of working；The outside of the frame is provided with feed mechanism, described feeding
Mechanism is located at one end of the transport platform, and the other end of the transport platform is provided with collecting tank；It is also equipped with described transport platform
Feeding mechanism, described feeding mechanism includes charging manipulator and connected first transmission cylinder；Described feed mechanism
Positioned at the surface of transport platform, including support, the feeding mechanical hand of installation on the bracket；Described quenching organisation of working is set
In the side in transport platform, including the power set that erecting bed, loop construction and control erecting bed are moved up and down；Described
PLC control ends are electrically connected with feed mechanism, transport platform, feeding mechanism, feed mechanism and quenching organisation of working respectively.
Further, described transport platform is across in frame, including fixed mesa on the same line and transmission belt；
Described fixed mesa is adjacent with feed mechanism, and one end of described transmission belt is fixed mesa, and the other end is adjacent with collecting tank；
The lower section of the charging manipulator is provided with the transmission support platform for being secured to connection；The first described transmission cylinder is arranged on conveying
The side of platform and it is described first transmission cylinder push-rod be connected with transmission support platform；The mechanical hand of described charging includes first and clamped
Cylinder and the first fixture, the first described fixture are arranged on the clamping jaw of first clamping cylinder.
Further, the frame top is provided with the first motor, leading screw and the first guide rod；The first described motor leads to
Cross shaft coupling to be connected with leading screw, leading screw and the first guide rod are arranged on the relative two side of frame top；Described leading screw and
First guide rod is arranged in parallel；Described support includes upper support frame and the mechanical arm on upper support frame；Institute
State the movable block for being provided with and being connected with described leading screw at the top of upper support frame；The first described guide rod passes through upper support frame top
Upper support frame is supported on frame top by the perforation in portion；The bottom of the upper support frame is provided with chute；The top of the mechanical arm
End is provided with the slide rail being assembled in chute；The side of the chute is installed by transmission cylinder, the freedom of the push rod of the transmission cylinder
End is connected with mechanical arm.
Further, described chute has twice, respectively the first chute and the second chute；Described transmission cylinder also has
Two, the respectively second transmission cylinder and the 3rd is driven cylinder；Described mechanical arm also has two, respectively the first manipulator
Arm and the second mechanical arm；Described feeding mechanical hand also has two, respectively the first feeding mechanical hand and the second feeding mechanical
Hand；Installed at the first described chute and the second mechanical arm is installed at the first mechanical arm, the second described chute；Described second
The push rod of transmission cylinder is connected with the first mechanical arm；The push rod of the 3rd transmission cylinder is connected with the second mechanical arm；Institute
The first feeding mechanical hand stated is arranged on the first mechanical arm lower end, and the second described feeding mechanical hand is arranged on the second manipulator
Arm lower end.
Further, the first described feeding mechanical hand includes the second clamping cylinder and the second fixture, the second described folder
Tool is on the clamping jaw of second clamping cylinder；Second feeding mechanical hand includes the 3rd clamping cylinder and the 3rd fixture, institute
The 3rd fixture stated is arranged on the clamping jaw of the 3rd clamping cylinder；Install first and install in the lower section of first mechanical arm
Platform；The lower section of second mechanical arm is installed by the second mounting platform；Rotation is also equipped with the first described mounting platform
Cylinder, the second described clamping cylinder is arranged on described rotary cylinder；The 3rd described clamping cylinder is arranged on the second peace
On assembling platform.
Further, the first guide rod cylinder is installed on first mechanical arm；Is installed on second mechanical arm
Two guide rod cylinders；Push rod activity direction in first guide rod cylinder is parallel with the first mechanical arm and first guide rod
The fixed block of push rod free end on cylinder is fixedly connected with the first mounting platform；Push rod activity in second guide rod cylinder
Direction is parallel with the second mechanical arm and fixed block and second of push rod free end in second guide rod cylinder installs flat
Platform is fixedly connected；The first described guide rod cylinder and the push rod of the second guide rod cylinder drive the first mounting platform and second to pacify respectively
Assembling platform is perpendicular to the activity of the direction of transport platform.
Further, the bottom of first mechanical arm and the second mechanical arm is respectively mounted the second guide rod, described
First mounting platform and the second mounting platform are provided with the through hole being adapted with the second guide rod.
Further, the power set include the second motor located at shell outside, fuel tank, hydraulic pump, hydraulic cylinder, company
Fishplate bar, sprocket wheel and the slide plate in frame；Described sprocket wheel is arranged on the upper surface of frame；Described slide plate and connecting plate it
Between connected using driving-chain and described transmission chain and sprocket is connected；The second described motor is connected with hydraulic pump, institute
The fuel tank stated is turned on hydraulic pump, and described hydraulic pump is connected by oil pipe with hydraulic cylinder；The push rod of the hydraulic cylinder and connection
Plate is fixedly connected；The direction of the hydraulic cylinder push rod movement is parallel with frame side wall；It is provided with the madial wall of the frame convex
The slideway risen, the one side of the slide plate is provided with the groove being adapted with raised slideway, and opposite side is the peace of the erecting bed
Dress side.
Further, described loop construction is located at the top of erecting bed and is fixed in frame adjacent with provided with slideway
On the wall of side；The lower section of the loop construction is provided with depth of parallelism induction installation；Described depth of parallelism induction installation is arranged on a cylinder
Push rod end, described cylinder is fixed in frame；The both sides of the loop construction are installed by coolant pouring head；The frame
Top be provided with smog outlet and induced-draught fan.
Further, the feed mechanism includes base, servomotor, turn-screw and feeding platform；Described feeding platform
Installed in the upper end of base, described servomotor is arranged on the side of base, one end of the turn-screw and servomotor
Connection, and the mobile guide pin bushing that coordinates with it is cased with the outside of turn-screw；Described turn-screw is perpendicular to feeding platform and position
In the lower section in feeding platform, described feeding platform is provided with through hole, and described through hole is provided with collet, described collet with it is upper
Expect that platform is flexibly connected, described mobile guide pin bushing is in contact with collet.
The beneficial effects of the invention are as follows：Compared with prior art, the invention has the advantages that：
1st, automation charging, feeding, the control of discharging are added so that quenching machine is formed certainly from completion of processing is fed to
Dynamicization process, substantially increases operating efficiency, has saved manpower；
2. feeding process adds the operating procedure of upset workpiece, ensure that the upper and lower surface of workpiece can be processed,
Ensure that the crudy of product meets the requirements；
3. waste gas and smog that quenching process is produced can be siphoned away by induced-draught fan.
Brief description of the drawings
Fig. 1 is the complete machine structure schematic diagram of the present invention.
Fig. 2 is the feed mechanism of the present invention and one of the structural representation of feeding mechanism.
Fig. 3 be the present invention feed mechanism and feeding mechanism structural representation two.
Fig. 4 is the upper support frame of the present invention and the cooperation schematic diagram of mechanical arm.
Fig. 5 is the structural representation of the mechanical arm of the present invention.
Fig. 6 is the structural representation of the quenching organisation of working of the present invention.
Fig. 7 is the structural representation of the power set of the present invention.
In figure：1. frame；10. slideway；2. collecting tank；3. transport platform；30. transmission belt；31. fixed mesa；4. quenching adds
Work mechanism；40. erecting bed；41. depth of parallelism induction installation；42. cylinder；43. loop construction；430. coolant pouring heads；44. pass
Dynamic chain；45. slide plate；46. sprocket wheel；47. connecting plate；48. hydraulic cylinder；490. hydraulic pump；491. second motors；492. fuel tank；
5.PLC control ends；6. smog outlet；7. feed mechanism；70. the first motor；71. leading screw；72. the first guide rod；730. the
Two mechanical arms；731. first mechanical arms；74. upper support frame；740. second chutes；741. first chutes；750. first pass
Take offence cylinder；751. second transmission cylinders；760. second feeding mechanical hands；7600. the 3rd fixtures；7601. the 3rd clamping cylinders；
761. first feeding mechanical hands；7610. the second fixture；7611. the second clamping cylinder；77. rotary cylinder；78. the second guide rod；
780. second mounting platforms；781. first mounting platforms；79. through hole；790. second guide rod cylinders；791. first guide rod cylinders；
8. feeding mechanism；80. the first transmission cylinder；800. first transmission cylinder push-rods；81. transmission support platform；82. first clamps gas
Cylinder；83. the first fixture；9. feed mechanism；90. base；91. servomotor；92. turn-screw；93. move guide pin bushing；94. feeding
Platform .95. through holes；96. collet.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
As shown in figure 1, a kind of automation HK Induction Hardening Machines designed for the present invention, are substantially carried out Quenching Treatment, it is real
The feeding that now automates, go material, feeding, discharging process.It includes frame 1 and PLC control ends 5 in frame 1, defeated
Send platform 3, feed mechanism 7 and quenching organisation of working 4.The outside of frame 1, which is provided with feed mechanism 9, transport platform 3, is also equipped with charging
Mechanism 8.PLC control ends 5 are electric with feed mechanism 9, transport platform 3, feeding mechanism 8, feed mechanism 7 and quenching organisation of working 5 respectively
Connection.The effect of feed mechanism 9 is one end that parts to be processed is concentrated on to transport platform；The effect of transport platform 3 is to complete zero
Part transports to the other end from one end；The effect of feeding mechanism 8 is that parts to be processed are moved into transport platform at feed mechanism 9
3；The effect of feed mechanism 7 is that the parts to be processed feeding quenching organisation of working 4 in transport platform 3 is carried out into Quenching Treatment.
Feed mechanism 9 is located at one end of transport platform 3, and the other end of transport platform 3 is provided with collecting tank 2.Make one end of transport platform 3
For charging aperture, the part on feed mechanism 9 enters transport platform 3 by charging aperture.Collecting tank 2 has to the part that Quenching Treatment is finished
Collecting action.
As shown in figures 1 and 3, transport platform 3 is across in frame 1, including fixed mesa 31 and transmission belt 30, fixed mesa
31 is adjacent with feed mechanism 9, and one end of transmission belt 30 is fixed mesa 31, and the other end is adjacent with collecting tank 2.Fixed mesa 31 is made
The storage area after parts to be processed is gripped for charging manipulator, transmission belt 30 is used for the parts after Quenching Treatment is finished
Storage, and the parts of completion of processing are transmitted to collecting tank 2.
As shown in Figures 2 and 3, feed mechanism 9 includes base 90, servomotor 91, turn-screw 92 and feeding platform 94.On
Expect that platform 94 is arranged on the upper end of base 90, servomotor 91 is arranged on the side of base 90, one end of turn-screw 92 and servo
Motor 91 is connected, and the outside of turn-screw 92 is cased with the mobile guide pin bushing 93 coordinated with it.Turn-screw 92 is perpendicular to feeding
Platform 94 is simultaneously located in the lower section of feeding platform 94, and feeding platform 94, which is provided with through hole 95, through hole 95, is provided with collet 96, collet 96 with
Feeding platform 94 is flexibly connected, and mobile guide pin bushing 93 is in contact with collet 96.Parts to be processed, mobile guide pin bushing 93 are stacked at collet 96
Collet 96 is withstood, servomotor 91 is operated, drive mobile guide pin bushing 93 gradually to be moved up through through hole 95, parts to be processed are from collet
One is removed at 96, collet 96 moves up a position.After all parts are all removed, the backwards rotation of servomotor 91 is moved
Dynamic guide pin bushing 93 resets to the lower section of feeding platform 94.
As shown in figure 3, feeding mechanism 8 includes charging manipulator and connected first transmission cylinder 80.Charging machinery
The lower section of hand is provided with the transmission support platform 81 for being secured to connection, and the first transmission cylinder 80 is arranged on the side of transport platform 3, first
Transmission cylinder push-rod 800 is connected with transmission support platform 81.So, when the first transmission cylinder 80 works, push rod 800 has driven biography
The movement of dynamic supporting table 81, so as to drive the movement for feeding manipulator thereon.The mechanical hand of charging includes the first clamping cylinder 82
With the first fixture 83, the first fixture 83 is arranged on the clamping jaw of the first clamping cylinder 82.First clamping cylinder 82 control first is pressed from both sides
The opening and closing of tool 83.When charging manipulator is moved to 9 top of feed mechanism, the first fixture 83 clamps zero to be processed
Part, then feeds manipulator and is moved on the fixed mesa 31 of transport platform 3, wait feed mechanism 7 to send into parts to be processed
Quench organisation of working 4 and carry out Quenching Treatment.
As shown in figure 1, feed mechanism 7 is located at the surface of transport platform 3, including support, rack-mount feeder
Tool hand.
The top of frame 1 is provided with the first motor 70, the guide rod 72 of leading screw 71 and first.First motor 70 passes through shaft coupling
Be connected with leading screw 71, the guide rod 72 of leading screw 71 and first is arranged on the relative two side in the top of frame 1, the first guide rod 72 with
Leading screw 71 be arranged in parallel.Support includes upper support frame 74 and the mechanical arm on upper support frame 74.Upper support frame 74 is pushed up
Portion is provided with the movable block being connected with leading screw 71, the first guide rod 72 through the top of upper support frame 74 perforation by upper support frame
74 are supported on the top of frame 1.It can be seen that, the first motor 70 drives leading screw 71 to rotate, so that upper support frame 74 is along leading screw 71
The direction movement of extension.There is first guide rod 72 guiding upper support frame 74 to move and support the location and installation of upper support frame 74 in machine
The effect at the top of frame 1.
The bottom of upper support frame 74 is provided with chute, and the top of mechanical arm is provided with the slide rail being assembled in chute.Manipulator
Arm realizes the connection with upper support frame 74 using the cooperation of slide rail and chute.Transmission cylinder is installed in the side of chute, is driven cylinder
The free end of push rod be connected with mechanical arm.In the present embodiment, as shown in figure 4, chute has twice, respectively the first chute
741 and second chute 740.Transmission cylinder also has two, the respectively second transmission transmission cylinder 750 of cylinder 751 and the 3rd.Machinery
Arm also has two, respectively the first mechanical arm 731 and the second mechanical arm 730.As shown in figure 5, feeding mechanical hand also has
Two, respectively the first feeding mechanical hand 761 and the second feeding mechanical hand 760.First mechanical arm is installed at the first chute 741
731,740 install the second mechanical arms 730 at the second chute.The push rod of second transmission cylinder 751 connects with the first mechanical arm 731
Connect；The push rod of 3rd transmission cylinder 750 is connected with the second mechanical arm 730.That is operating principle is that second is driven the band of cylinder 751
Dynamic first mechanical arm 731 is moved forward and backward at the first chute 740, and the 3rd transmission cylinder 750 drives the second mechanical arm 730 to exist
Moved forward and backward at second chute 740.
First feeding mechanical hand 761 is arranged on the lower end of the first mechanical arm 731, and the second feeding mechanical hand 760 is arranged on the
The lower end of two mechanical arm 730.First feeding mechanical hand 761 includes the second clamping cylinder 7611 and the second fixture 7610, the second folder
Tool 7610 is arranged on the clamping jaw of the second clamping cylinder 7611.Second feeding mechanical hand 760 includes the He of the 3rd clamping cylinder 7601
3rd fixture 7600, the 3rd fixture 7600 is arranged on the clamping jaw of the 3rd clamping cylinder 7601.Second clamping cylinder 7611 and
Three clamping cylinders 7601 control the opening and closing of the second fixture 7610 and the 3rd fixture 7600 respectively.First mechanical arm 731
Lower section install the first mounting platform 781；The lower section of second mechanical arm 730 is installed by the second mounting platform 780.First installs flat
Rotary cylinder 77 is also equipped with platform 781, the second clamping cylinder 7611 is arranged on rotary cylinder 77, the 3rd clamping cylinder 7601
On the second mounting platform 780.
Installed on first mechanical arm 731 and second guide rod gas is installed on first guide rod cylinder 791, the second mechanical arm 730
Cylinder 790.The activity direction of the upper push-rod of first guide rod cylinder 791 and parallel and the first guide rod cylinder 791 of the first mechanical arm 731
On the fixed block of push rod free end be fixedly connected with the first mounting platform 781, the activity side of the upper push-rod of the second guide rod cylinder 790
Install flat to the fixed block of the push rod free end with the second mechanical arm 730 in parallel and the second guide rod cylinder 790 and second
Platform 780 is fixedly connected.The push rod of first guide rod cylinder 791 and the second guide rod cylinder 790 drives the He of the first mounting platform 781 respectively
Second mounting platform 780 is movable on the direction perpendicular to transport platform 3, i.e. the first guide rod cylinder 791 and the second guide rod cylinder 790
Moving up and down for the first mounting platform 781 and the second mounting platform 780 is controlled respectively.
The bottom of first mechanical arm 731 and the second mechanical arm 730 is respectively mounted the second guide rod 78, and first installs flat
The mounting platform 781 of platform 781 and second is provided with the through hole 79 being adapted with the second guide rod 78.Second guide rod 78 ensures first
Moving up and down for the mounting platform 780 of mounting platform 781 and second is quick, accurate, be not in left and right, the skew of fore-and-aft direction,
Ensure at the feeding quenching organisation of working 4 that parts are refined.
As shown in Figure 5 and Figure 6, quenching organisation of working 4 is located in the side of transport platform 3, including erecting bed 40, loop construction
43 and control 40 power set for moving up and down are installed.
Power set include the second motor 491 located at the outside of frame 1, fuel tank 492, hydraulic pump 490, hydraulic cylinder 48, company
Fishplate bar 47, sprocket wheel 46 and the slide plate 45 in frame 1, sprocket wheel 46 are arranged on the upper surface of frame 1.Slide plate 45 and connecting plate 47
Between connected using driving-chain 44 and driving-chain 44 is connected with sprocket wheel 46.Second motor 491 is connected with hydraulic pump 190,
Fuel tank 492 is turned on hydraulic pump 490, and hydraulic pump 490 is connected by oil pipe with hydraulic cylinder 48, the push rod of hydraulic cylinder 490 and connection
Plate 47 is fixedly connected；The direction of the push rod of hydraulic cylinder 490 movement is parallel with the side wall of frame 1.Projection is installed on the madial wall of frame 1
Slideway 10, the one side of slide plate 45 is provided with the groove being adapted with raised slideway 10, and opposite side is the installation of erecting bed 40
Sideways.Erecting bed 40 is fixedly mounted in the seating side of slide plate 45, moving and move up and down with slide plate 45.The He of slide plate 45
Connected and supported using sprocket wheel 46 using driving-chain 44 between connecting plate 47, moving up and down for the push rod of hydraulic cylinder 48 has driven connection
Plate 47 is moved up and down, and by the transmission of driving-chain 44, the moving direction of slide plate 45 is opposite with the moving direction of connecting plate 47.
Loop construction 43 is located at the top of erecting bed 40 and is fixed on side wall adjacent with provided with slideway 10 in frame 1,
The lower section of loop construction 43 is provided with depth of parallelism induction installation 41, and depth of parallelism induction installation 41 is connected with a cylinder 42, and cylinder 42 is consolidated
It is scheduled in frame 1.After parts to be processed are installed in erecting bed 40, in order to ensure the accuracy of its installation site, utilize
Depth of parallelism induction installation 41 senses whether parts to be processed are laid flat, if not being laid flat, depth of parallelism induction installation 41 is carried
Show, and next step operation can not be carried out, if having no problem, lathe carries out Quenching Treatment automatically.The both sides peace of loop construction 43
Coolant pouring head 430 is filled, coolant pouring head 430 is connected with coolant conveying cavity, during Quenching Treatment, and coolant is poured from coolant
Head 430, which sprays, carries out cooling treatment.
As shown in figure 1, the top of frame 1 is provided with smog outlet 6 and induced-draught fan.Smog, the waste gas of quenching process generation
It can be discharged by induced-draught fan from smog outlet 6.
The present invention operation principle be：Parts to be processed on feeding platform 94 gradually move close to the charging of transport platform 3
At mouthful, charging manipulator is moved to most end, at feeding platform 94 under the drive of the first transmission cylinder 80；Charging machinery
Hand clamps parts to be processed, and then the reset of the first transmission cylinder push-rod 800, parts to be processed are moved into and placed
On fixed mesa 31.Upper support frame 74 is moved to the first mechanical arm 731 just to solid along the guide rod 72 of leading screw 71 and first
Determine the parts to be processed on table top 31, now, the first guide rod cylinder 791 on the first mechanical arm 731 works, promote the
One mounting platform 781 is moved down.Meanwhile, the second clamping cylinder 7611 opens the second fixture 7610, is closed after clamping parts to be processed
Close the second fixture 7610.First feeding mechanical hand 761 is clamped after parts to be processed, and the first guide rod cylinder 791 drives first to pacify
Assembling platform 781 resets, and then the second transmission cylinder 751 drives whole first mechanical arm 731 to move forward, and is moved to erecting bed 40
Place, the first guide rod cylinder 791 promotes the first mounting platform 781 to move down again, and parts to be processed are placed at erecting bed 40, the
One mounting platform 781 is resetted again, and the second transmission cylinder 751 drives to be moved after whole first mechanical arm 731.The upper table of parts
After the completion of processing of face, before repeating the first mechanical arm 731 move forward to that the mounting platform 781 of erecting bed 40 and first moves down it is dynamic
Make, the second fixture 7610 is clamped after parts to be processed, move up a segment distance, holding is separated by a spacing with erecting bed 40,
Rotary cylinder 77 carries out 180 ° of rotation, and parts to be processed are relocated at erecting bed 40 quench after being reversed to be added
Work.Meanwhile, the first mounting platform 781 is resetted again, and the second transmission cylinder 751 drives to be moved after the first mechanical arm 731, rotation
Cylinder 77 reversely rotates 180 ° of resets.After completion of processing, upper support frame 74 is moved to second mechanical arm 730 under the drive of leading screw
Just to the position of erecting bed 40, the second mechanical arm 730 repeats the action of the first mechanical arm 731 reach gripping parts, multiple
Behind position, parts are placed on conveyer belt 30, rotation conveying is not stopped by conveyer belt 30, is transferred at collecting tank 2.With this
Meanwhile, the continual feeding under the drive of servomotor 91 of feed mechanism 9, charging manipulator, which can grip to be brought to, comes to be added
Work parts.First mechanical arm 731 is located at the surface of fixed mesa 31, grip by the mechanical hand feed of charging Lai it is to be processed
Then parts are re-fed into erecting bed 40 and carry out Quenching Treatment, circulate according to this.During Quenching Treatment, by parts to be processed
After placing at erecting bed 40, cylinder 42 drives depth of parallelism induction installation 41 to be moved to behind the top of erecting bed 40 returning quickly, sense again
Survey the depth of parallelism of parts placement location to be processed.Sensing, which is finished, to be had no after the not parallel situation of discovery, and erecting bed 40 is in slide plate 45
Drive under on move at loop construction 43 progress Quenching Treatment.After quenching is finished, under erecting bed 40 is under the drive of slide plate 45
Move, be easy to the first feeding mechanical hand 761 or the next step of the second feeding mechanical hand 760 to operate.First feeding mechanical hand 761 will be treated
Erecting bed is placed again after process component upset, and depth of parallelism induction installation 41 is moved to erecting bed under the drive of cylinder 42 again
40 top after again returning quickly, sensing parts place the depth of parallelism.
Claims (10)
1. one kind automation Induction Hardening Machine, it is characterised in that including frame and rack-mounted PLC control ends, defeated
Send platform, feed mechanism and quenching organisation of working；The outside of the frame is provided with feed mechanism, and described feed mechanism is located at described
One end of transport platform, the other end of the transport platform is provided with collecting tank；Feeding mechanism is also equipped with described transport platform, it is described
Feeding mechanism include charging manipulator and it is connected first transmission cylinder；Described feed mechanism is being located at transport platform just
Top, including support, the feeding mechanical hand of installation on the bracket；Described quenching organisation of working is located at the one of transport platform
Side, including the power set that erecting bed, loop construction and control erecting bed are moved up and down；Described PLC control ends respectively with
Feed mechanism, transport platform, feeding mechanism, feed mechanism and quenching organisation of working electrical connection.
2. a kind of automation HK Induction Hardening Machines according to claim 1, it is characterised in that described transport platform across
In in frame, including fixed mesa on the same line and transmission belt；Described fixed mesa is adjacent with feed mechanism, described
One end of transmission belt be fixed mesa, the other end is adjacent with collecting tank；The lower section of the charging manipulator, which is provided with, to be secured to
The transmission support platform of connection；The first described transmission cylinder is arranged on the side of transport platform and the first transmission cylinder push-rod
It is connected with transmission support platform；The mechanical hand of described charging includes the first clamping cylinder and the first fixture, described the first fixture peace
On the clamping jaw of first clamping cylinder.
3. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that the frame top is provided with
First motor, leading screw and the first guide rod；The first described motor is connected by shaft coupling with leading screw, leading screw and the first guide rod
On the relative two side of frame top；Described leading screw and the first guide rod is arranged in parallel；Described support bag
Include upper support frame and the mechanical arm on upper support frame；It is provided with to coordinate with described leading screw at the top of the upper support frame and connects
The movable block connect；Upper support frame is supported on frame top by the first described guide rod through the perforation at the top of upper support frame；Institute
The bottom for stating upper support frame is provided with chute；The top of the mechanical arm is provided with the slide rail being assembled in chute；The chute
Transmission cylinder is installed in side, and the free end of the push rod of the transmission cylinder is connected with mechanical arm.
4. a kind of automation Induction Hardening Machine according to claim 3, it is characterised in that described chute has twice, point
Wei not the first chute and the second chute；Described transmission cylinder also has two, and the respectively second transmission cylinder and the 3rd are driven gas
Cylinder；Described mechanical arm also has two, respectively the first mechanical arm and the second mechanical arm；Described feeding mechanical hand
There are two, respectively the first feeding mechanical hand and the second feeding mechanical hand；First mechanical arm is installed at the first described chute,
Second mechanical arm is installed at the second described chute；The push rod of the second transmission cylinder is connected with the first mechanical arm；Institute
The push rod for stating the 3rd transmission cylinder is connected with the second mechanical arm；The first described feeding mechanical hand is arranged on the first mechanical arm
Lower end, the second described feeding mechanical hand is arranged on the second mechanical arm lower end.
5. a kind of automation Induction Hardening Machine according to claim 4, it is characterised in that the first described feeding mechanical
Hand includes the second clamping cylinder and the second fixture, and the second described fixture is arranged on the clamping jaw of second clamping cylinder；The
Two feeding mechanical hands include the 3rd clamping cylinder and the 3rd fixture, and the 3rd described fixture is arranged on the 3rd clamping cylinder
On clamping jaw；The lower section of first mechanical arm is installed by the first mounting platform；Install second in the lower section of second mechanical arm
Mounting platform；Rotary cylinder is also equipped with the first described mounting platform, the second described clamping cylinder is arranged on described
On rotary cylinder；The 3rd described clamping cylinder is arranged on the second mounting platform.
6. a kind of automation Induction Hardening Machine according to claim 5, it is characterised in that on first mechanical arm
First guide rod cylinder is installed；The second guide rod cylinder is installed on second mechanical arm；Push rod in first guide rod cylinder
Activity direction is parallel with the first mechanical arm and fixed block and the first peace of push rod free end in first guide rod cylinder
Assembling platform is fixedly connected；Push rod activity direction in second guide rod cylinder is parallel with the second mechanical arm and described second
The fixed block of push rod free end in guide rod cylinder is fixedly connected with the second mounting platform；The first described guide rod cylinder and second
The push rod of guide rod cylinder drives the first mounting platform and the second mounting platform perpendicular to the activity of the direction of transport platform respectively.
7. a kind of automation Induction Hardening Machine according to claim 5, it is characterised in that first mechanical arm and
The bottom of second mechanical arm is respectively mounted the second guide rod, and first mounting platform and the second mounting platform are provided with and the
The through hole that two guide rods are adapted.
8. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that the power set include setting
In the second motor of shell outside, fuel tank, hydraulic pump, hydraulic cylinder, connecting plate, sprocket wheel and the slide plate in frame；Described
Sprocket wheel is arranged on the upper surface of frame；Between described slide plate and connecting plate using driving-chain connect and described driving-chain with
Sprocket wheel is connected；The second described motor is connected with hydraulic pump, and described fuel tank is turned on hydraulic pump, and described hydraulic pump leads to
Oil pipe is crossed to connect with hydraulic cylinder；The push rod of the hydraulic cylinder is fixedly connected with connecting plate；The direction of the hydraulic cylinder push rod movement
It is parallel with frame side wall；The slideway of projection is installed, the one side of the slide plate is provided with and projection on the madial wall of the frame
The groove that is adapted of slideway, opposite side is the seating side of the erecting bed.
9. a kind of automation Induction Hardening Machine according to claim 8, it is characterised in that described loop construction is located at
The top of erecting bed is simultaneously fixed in frame on the side wall adjacent with being provided with slideway；The lower section of the loop construction is provided with the depth of parallelism
Induction installation；Described depth of parallelism induction installation is arranged on the push rod end of a cylinder, and described cylinder is fixed in frame；Institute
The both sides for stating loop construction are installed by coolant pouring head；The top of the frame is provided with smog outlet and induced-draught fan.
10. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that the feed mechanism includes bottom
Seat, servomotor, turn-screw and feeding platform；Described feeding platform is arranged on the upper end of base, and described servomotor is installed
In the side of base, one end of the turn-screw is connected with servomotor, and is cased with coordinating with it on the outside of turn-screw
Mobile guide pin bushing；Described turn-screw is perpendicular to feeding platform and positioned in the lower section of feeding platform, and described feeding platform is provided with
Through hole, described through hole is provided with collet, and described collet is flexibly connected with feeding platform, described mobile guide pin bushing and collet phase
Contact.
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| CN201710694863.7A CN107236851B (en) | 2017-08-15 | 2017-08-15 | A kind of automation Induction Hardening Machine |
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| CN201710694863.7A CN107236851B (en) | 2017-08-15 | 2017-08-15 | A kind of automation Induction Hardening Machine |
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| CN108435946A (en) * | 2018-04-02 | 2018-08-24 | 苏州盟川自动化科技有限公司 | A kind of turn-over rig of punching press discharging |
| CN109609741A (en) * | 2019-02-19 | 2019-04-12 | 西安工业大学 | It is equipped with the Induction Hardening Machine of double frequency heating power supply |
| CN110684889A (en) * | 2019-11-12 | 2020-01-14 | 山东汽车弹簧厂淄博有限公司 | Valve spring preparation device and method |
| CN112941293A (en) * | 2021-03-11 | 2021-06-11 | 郑州科创电子有限公司 | Automatic production system for caterpillar track section |
| CN113584292A (en) * | 2021-07-29 | 2021-11-02 | 谷城天兴机械有限公司 | Induction heating quenching method and quenching equipment |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108715916A (en) * | 2018-06-05 | 2018-10-30 | 马鞍山市诺克智能科技有限公司 | A kind of automatic quenching machine tool |
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| CN112941293A (en) * | 2021-03-11 | 2021-06-11 | 郑州科创电子有限公司 | Automatic production system for caterpillar track section |
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| CN107236851B (en) | 2019-01-11 |
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