CN104492783A - Reutilizationoun method for synthetic leather rectification residue - Google Patents

Reutilizationoun method for synthetic leather rectification residue Download PDF

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CN104492783A
CN104492783A CN201410601895.4A CN201410601895A CN104492783A CN 104492783 A CN104492783 A CN 104492783A CN 201410601895 A CN201410601895 A CN 201410601895A CN 104492783 A CN104492783 A CN 104492783A
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rectification residue
residue
synthetic leather
liquid phase
rectification
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CN201410601895.4A
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CN104492783B (en
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傅小娟
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Wuhu Kebang New Energy Technology Co ltd
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Abstract

A related reutilizationoun method for synthetic leather rectification residue comprises the following steps: putting rectification residue in a reaction tank, adding clear water and stirring uniformly, so as to fully dissolve dimethyl formamide in the rectification residue in water; adding an alkaline solution and performing water washing; stirring and enabling the rectification residue to be decomposed into a suspension of residue and water, and then adding a sulfuric acid solution for homogenization reaction; then adding aluminium chloride and a high-molecular cationic flocculating agent and stirring, so as to enable the suspended residue to form a precipitate and realize layering of the solid phase and the liquid phase; performing purification and concentration on the layered liquid phase, enabling the concentration of dimethyl formamide in the liquid phase to reach 20-30%, and performing rectification on the liquid phase; and adding quicklime powder into the layered solid phase, performing dewatering processing by a belt type press-filtration dewaterer, and preparing a mud cake from the dewatered solid phase. The method has multiple advantages such as low processing cost, capability of respectively reutilizing the separated liquid phase and solid phase, energy saving, environment friendliness and the like.

Description

A kind of synthetic leather rectification residue reuse method
[technical field]
The present invention relates to a kind of method of disposal of industrial residue, be specifically related to a kind of synthetic leather rectification residue reuse method, belong to environmental technology field.
[background technology]
The prodution and development of synthetic leather plays extremely important effect in its industry development process, and it instead of the specific effect of most natural leather, is the daily productive life of the mankind, and industrial production and other field provide unlimited convenient.China has now become that world synthetic leather is produced, processing all, have thousands of production lines and process equipment.Produce and process and create huge Social benefit and economic benefit, in the process of industry development, produce the pollution problem that the produced three wastes (waste gas, waste water, waste residue) cause also be on the rise, the rectification residue about 300 kilograms that every bar production line produces every day simultaneously.Therefore these problems now progressively cause showing great attention to of leaders government and environmentalist.
Synthetic leather produce in waste gas and wastewater problem, through the joint efforts of leaders government, each scientific research department and each manufacturing enterprise, now obtained and effectively administered.By the recycling and administration to waste gas, waste water, not only solved the pollution problem of ecological environment, but also obtained good economic benefit from recycling and administration process.
Waste residue problem in synthetic leather production process, the especially disposal of rectification residue, up to the present remain an environmental protection subject urgently to be resolved hurrily.Because on the one hand rectification residue is through high temperature distillation operation, there occurs sex change in the process that the refuse of some organic and inorganic nature is reclaimed in rectifying, variation, emulsification, coking define a kind of oily waste kesiduum of colloid cement paste.Dimethyl formamide (being called for short DMF) on the other hand also containing the 30-40% that has an appointment in this oily waste kesiduum, can recycle.Thus this residue is done to innoxious process for treating difficulty is large, complex disposal process.
Otherwise, if do not processed this residue, its harmfulness will be difficult to the imagination more, because the main component of rectification residue has: formic acid, dimethyl formamide, polyurethane resin, mill base, ionic surfactant, relevant auxiliary chemicals and organic solvent, lignin, coarse whiting, ashes and Bu Mao etc., these are all serious pollution sources, have greatly injure environment, ecology and the person, and pollution level is lifelong, expendable.Rectification residue can cause on ground that Chinese caterpillar fungus is raw, plant is withered and yellow, distributes excitant stench and can grow a large amount of germs, toxicity, carcinogenic substance, has great injury to the stomach of human body, lung, intestines.Rectification residue with self power polluted water region of several thousand times, can cause raw plant, animal, fish absolutely fatal wound under water in water.Therefore, the rectification residue in synthetic leather production is classified as dangerous class solid waste by national environmental protection department.
The early stage of synthetic leather production development, because the pollution problem understanding of manufacturing enterprise to the residue waste liquid produced in production process is not enough, inadequate to the understanding of pollution level, all have employed the behavior of freely discharging, pollution is extremely caused to the ecosystem environment of locality.Because containing a large amount of formic acid, dimethyl formamide in the residue waste liquid of discharge, (being called for short DMF), the high-risk noxious pollutants such as polyurethane resin, mill base and other auxiliary chemicals.Each manufacturing enterprise recognized and the seriousness that residue waste liquid pollutes ecosystem environment have employed again the method for disposal of burning afterwards, was poured in coal by residue waste liquid, put into produce in boiler directly to burn.Because this residue waste liquid is the resultant product in remanufacture process, morph through high temperature reclaimer operation, sex change, coking etc. form gluey walk.Though there is combustibility, incomplete combustion and airtight, mixes with coal and forms clod coal is also burnt endless, also can produce secondary pollution simultaneously.Again afterwards for improve flammability manufacturing enterprise adopt again be diluted with water, aerating spray-on process burning.But in the process of spray burning, the pernicious gas material of a large amount of dense smoke and tar and so on can be produced again, severe contamination air and surrounding enviroment, discharge surrounding and the boiler air duct inwall that a kind of tar can be deposited on boiler furnace when the machine burning have to taking advantage of darkness had, in addition burning, have a strong impact on the normal usage energy and service life of producing boiler.Relevant governmental is that the pollution treatment problem solving residue waste liquid have employed again centralized burning process afterwards again, is concentrated by the residue waste liquid of each manufacturing enterprise to be transported to solidification disposal of waste center and to burn.Solve part pollution problem although it is so, but the process of burning also is the process increasing carbon emission, also burnt the resource of recoverable in residue waste liquid: the theory of the energy-saving and emission-reduction advocated with the whole world as dimethyl formamide (being called for short DMF) is opposed again simultaneously, and the treating capacity postscript of incineration disposal method it is limited, still pile up like a mountain for a large amount of residue waste liquids, in addition burning disposal cost is very high, lays particular stress on the burden of manufacturing enterprise, and the random phenomenon of the row of stealing is managed in enterprise's existence.In burning process produce a large amount of heat energy and also could not utilize, also can produce secondary pollution simultaneously.Current national environmental protection department actively encourage government, the chamber of commerce and enterprise hand in hand common tackling key problem solve the recycling of rectification residue, harmlessness disposing problem, thus how residue waste liquid is disposed and has become an environmental protection subject major issue extremely to be solved.
Therefore, for solving the problems of the technologies described above, the necessary synthetic leather rectification residue reuse method providing a kind of innovation, to overcome described defect of the prior art.
[summary of the invention]
For solving the problems of the technologies described above, the object of the present invention is to provide a kind of processing cost low, can recycle respectively the liquid phase after separation and solid phase, the synthetic leather rectification residue reuse method of energy-conserving and environment-protective.
For achieving the above object, the technical scheme that the present invention takes is: a kind of synthetic leather rectification residue reuse method, and it comprises following processing step:
1), rectification residue is put in retort, and add clear water and stir, the dimethyl formamide in rectification residue is fully dissolved in water;
2), add alkaline solution, regulate pH value to 9.5 ~ 10.4, wash;
3), making rectification residue be decomposed into the suspension of slag and water through stirring, then adding the sulfuric acid solution of concentration 40%, regulate between pH value to 6.5-7.5, then react through the homogenizing of 10-20 minute;
4), add the aluminium chloride of 5% and the macromolecule cation flocculant of 2 ‰ afterwards and stir, making slag class suspension form sediment, reach solid phase and stratified liquid;
5), liquid phase after layering is concentrated by purification, make in liquid phase, to reach the concentration containing dimethyl formamide 8 ~ 10%, and the liquid phase of this concentration is continued to turn back to step 1) in, repeat step 1) to step 5) 4-5 time, make the concentration containing dimethyl formamide in liquid phase reach 20-30%, and rectifying is carried out to liquid phase, extract dimethyl formamide wherein;
6), add calcium lime powder in solid phase after separating the layers, afterwards through the processed of band press filter dewatering machine, the solid phase after dehydration makes mud cake.
Synthetic leather rectification residue reuse method of the present invention is further: described step 1) in, the volume ratio of rectification residue and clear water is 1: 2.
Synthetic leather rectification residue reuse method of the present invention is further: described step 2) in, alkaline solution is specially limewash.
Synthetic leather rectification residue reuse method of the present invention is further: described step 3) in, mixing time is 10-20 minute.
Synthetic leather rectification residue reuse method of the present invention is further: described step 4) in, macromolecule cation flocculant is specially polyacrylamide.
Synthetic leather rectification residue reuse method of the present invention is further: described step 6) in, add flyash in mud cake and make adobe, carry out roasting and make brick.
Synthetic leather rectification residue reuse method of the present invention also can be: described step 6) in, the water after the processed of band press filter dewatering machine gets back to step 1) middle recycling.
Compared with prior art, the present invention has following beneficial effect:
1. synthetic leather rectification residue reuse method of the present invention is according to the composition of different polluters contained in the residue waste liquid in synthetic leather production process, use different chemical principles, different chemicals is adopted to make it to decompose, destroy the molecular structure of original pollutant, it is made to become the granular suspended material of Small molecular, these Small molecular suspensions are condensed into micel by recycling flocculence, these micel rapid subsidence are made to reach solid-liquid layering by sedimentation again, finally the solid phase after sedimentation layering is separated with liquid phase, liquid phase after separation and solid phase are remarketed respectively, reach the object recycled respectively.
2. synthetic leather rectification residue reuse method of the present invention is by disposing the chemical breakdown of rectification residue, and extract dimethyl formamide (DMF) composition reclaimed in residue, one is that resource obtains effective utilization.Two is the harm pollutant components degrading rectification residue, makes rectification residue be degraded to general category solid waste by dangerous class solid waste, through carrying out reprocessing to the solid waste after degraded, reaches the object of cycling and reutilization.
3. synthetic leather rectification residue reuse method of the present invention is disposed the chemical breakdown of rectification residue, changes traditional pattern by high temperature incineration, achieves innoxious, zero-emission; Pattern is disposed in cleaner production, the energy-conserving and environment-protective recycled, and has good Social benefit and economic benefit.
[accompanying drawing explanation]
Fig. 1 is the process chart of synthetic leather rectification residue reuse method of the present invention.
[detailed description of the invention]
Refer to shown in Figure of description 1, the present invention is a kind of synthetic leather rectification residue reuse method, and it comprises following processing step:
1), rectification residue is put in retort, and add clear water and stir, the dimethyl formamide in rectification residue is fully dissolved in water; Wherein, the volume ratio of rectification residue and clear water is 1: 2, utilizes the hydrophily of the dimethyl formamide (DMF) in rectification residue, makes it fully be dissolved in water.
2), add alkaline solution, regulate pH value to 9.5 ~ 10.4, wash; Wherein, described alkaline solution is specially limewash, and the acidic materials on the one hand in residue obtain neutralization reaction in alkali lye, and the gumminess on the other hand in residue and emulsibility are decomposed in alkaline solution water-washing process.
3), making rectification residue be decomposed into the suspension of slag and water through stirring, then adding the sulfuric acid solution of concentration 40%, regulate between pH value to 6.5-7.5, then react through the homogenizing of 10-20 minute, rectification residue is decomposed completely; Wherein, described mixing time is 10-20 minute.
4), in order to make the slag after decomposition and water quick separating, adding the aluminium chloride of 5% and the macromolecule cation flocculant of 2 ‰ and stirring, making slag class suspension form the sediment of alumen ustum, floccule body shape, reach solid phase and stratified liquid; Wherein, described macromolecule cation flocculant is specially polyacrylamide.
5), the liquid phase after layering is concentrated by purification, make in liquid phase, to reach the concentration containing dimethyl formamide 8 ~ 10%, and the liquid phase of this concentration is continued to turn back to step 1) in, to reduce the cost of recycling; Repeat step 1) to step 5) 4-5 time, make the concentration containing dimethyl formamide in liquid phase reach 20-30%, and rectifying is carried out to liquid phase, extract dimethyl formamide wherein, reach the object that liquid phase is recycled.
6), in solid phase after separating the layers, add calcium lime powder, play the effect of sterilization, sterilization, deodorizing, be convenient to dehydration and be separated; Afterwards through the processed of band press filter dewatering machine, the solid phase after dehydration makes mud cake, and the water deviate from also can get back to step 1 again) middle recycling.Because the main component of rectification residue mud cake after resolution process is the filler of the tanning production such as calcium class, wood powder, cloth hair, containing certain calorific value after drying process, having can right property.And make adobe by adding flyash in mud cake, carry out roasting and make brick, reaching the object that solid phase is recycled.
Above detailed description of the invention is only the preferred embodiment of this creation, and not in order to limit this creation, any amendment made within all spirit in this creation and principle, equivalent replacement, improvement etc., within the protection domain that all should be included in this creation.

Claims (7)

1. a synthetic leather rectification residue reuse method, is characterized in that: comprise following processing step:
1), rectification residue residue is put in retort, and add clear water and stir, the dimethyl formamide in rectification residue is fully dissolved in water;
2), add alkaline solution, regulate pH value to 9.5 ~ 10.4, wash;
3), making rectification residue be decomposed into the suspension of slag and water through stirring, then adding the sulfuric acid solution of concentration 40%, regulate between pH value to 6.5-7.5, then react through the homogenizing of 10-20 minute;
4), add the aluminium chloride of 5% and the macromolecule cation flocculant of 2 ‰ afterwards and stir, making slag class suspension form sediment, reach phase and stratified liquid;
5), liquid phase after layering is concentrated by purification, make in liquid phase, to reach the concentration containing dimethyl formamide 8 ~ 10%, and the liquid phase of this concentration is continued to turn back to step 1) in, repeat step 1) to step 5) 4-5 time, make the concentration containing dimethyl formamide in liquid phase reach 20-30%, and rectifying is carried out to liquid phase, extract dimethyl formamide wherein;
6), add calcium lime powder in solid phase after separating the layers, afterwards through the processed of band press filter dewatering machine, the phase after dehydration makes mud cake.
2. synthetic leather rectification residue reuse method as claimed in claim 1, is characterized in that: described step 1) in, the volume ratio of rectification residue and clear water is 1: 2.
3. synthetic leather rectification residue reuse method as claimed in claim 2, is characterized in that: described step 1) in, alkaline solution is specially limewash.
4. synthetic leather rectification residue reuse method as claimed in claim 1, is characterized in that: described step 3) in, mixing time is 10-20 minute.
5. synthetic leather rectification residue reuse method as claimed in claim 1, is characterized in that: described step 4) in, macromolecule cation flocculant is specially polyacrylamide.
6. synthetic leather rectification residue reuse method as claimed in claim 1, is characterized in that: described step 6) in, add flyash in mud cake and make adobe, carry out roasting and make brick.
7. synthetic leather rectification residue reuse method as claimed in claim 6, is characterized in that: described step 6) in, the water after the processed of band press filter dewatering machine gets back to step 1) middle recycling.
CN201410601895.4A 2014-10-25 2014-10-25 A kind of synthetic leather rectification residue reuse method Expired - Fee Related CN104492783B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4271423B2 (en) * 2002-10-29 2009-06-03 株式会社カネカ Method and apparatus for separating dimethylamide compound and carboxylic acid by distillation
CN101519362A (en) * 2009-03-26 2009-09-02 华伦皮塑(苏州)有限公司 Method for recovering dimethyl formamide
CN101759590A (en) * 2009-05-16 2010-06-30 石狮龙祥制革有限公司 DMF recycling method
CN203269825U (en) * 2013-01-04 2013-11-06 南平博士达节能科技有限公司 DMF (dimethylfomamide) recovery residue treatment system in synthetic leather manufacturing
CN103693792A (en) * 2013-12-10 2014-04-02 福建可利盛超细纤维有限公司 Wastewater zero discharge method in manufacturing process of island superfine fiber synthetic leather

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4271423B2 (en) * 2002-10-29 2009-06-03 株式会社カネカ Method and apparatus for separating dimethylamide compound and carboxylic acid by distillation
CN101519362A (en) * 2009-03-26 2009-09-02 华伦皮塑(苏州)有限公司 Method for recovering dimethyl formamide
CN101759590A (en) * 2009-05-16 2010-06-30 石狮龙祥制革有限公司 DMF recycling method
CN203269825U (en) * 2013-01-04 2013-11-06 南平博士达节能科技有限公司 DMF (dimethylfomamide) recovery residue treatment system in synthetic leather manufacturing
CN103693792A (en) * 2013-12-10 2014-04-02 福建可利盛超细纤维有限公司 Wastewater zero discharge method in manufacturing process of island superfine fiber synthetic leather

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Effective date of registration: 20191108

Address after: 241000 East District, Suncun Economic Development Zone, Fanchang County, Wuhu City, Anhui Province

Patentee after: Wuhu Kebang New Energy Technology Co.,Ltd.

Address before: 312000, Shaoxing City, Zhejiang Province town of Ganoderma lucidum Hong Kong Village No. 2-41

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