CN104384172B - A kind of synthetic leather produces the method for disposal of rectification residue - Google Patents

A kind of synthetic leather produces the method for disposal of rectification residue Download PDF

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Publication number
CN104384172B
CN104384172B CN201410598508.6A CN201410598508A CN104384172B CN 104384172 B CN104384172 B CN 104384172B CN 201410598508 A CN201410598508 A CN 201410598508A CN 104384172 B CN104384172 B CN 104384172B
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residue
rectification
disposal
rectification residue
synthetic leather
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CN104384172A (en
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傅颖
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Wuhu Kebang New Energy Technology Co ltd
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  • Treatment And Processing Of Natural Fur Or Leather (AREA)
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Abstract

The present invention relates to a kind of synthetic leather and produce the method for disposal of rectification residue, comprise the steps: to put in retort rectification residue, and add clear water and stir, make the dimethylformamide in rectification residue be substantially dissolved in water;Add alkaline solution, wash;Make rectification residue be decomposed into the suspension of slag and water through stirring, be subsequently adding the homogenizing reaction of sulfuric acid solution;Add aluminum chloride and macromolecule cation flocculant afterwards and stir, making slag class float form precipitate, reach solid phase and stratified liquid;Liquid phase after layering is concentrated by purification, makes the concentration containing dimethylformamide in liquid phase reach 20 30%, and liquid phase is carried out rectification;Adding calcium lime powder in solid phase after separating the layers, afterwards through the processed of band press filter dewatering machine, the solid phase after dehydration makes mud cake.The plurality of advantages such as it is low that the present invention has processing cost, can recycle the liquid phase after separating and solid phase respectively, energy-conserving and environment-protective.

Description

A kind of synthetic leather produces the method for disposal of rectification residue
[technical field]
The present invention relates to the method for disposal of a kind of waste residue, be specifically related to a kind of synthetic leather and produce The method of disposal of rectification residue, belongs to environmental technology field.
[background technology]
Production and the development of synthetic leather play extremely important during its industry development Effect, it instead of the specific effect of overwhelming majority natural leather, daily for the mankind Productive life, and commercial production and other field provide unlimited convenient.China is existing Become world synthetic leather produce, processing all, have thousands of production lines and processing set Standby.Produce and processing creates huge Social benefit and economic benefit, simultaneously in industry Produce what the produced three wastes (waste gas, waste water, waste residue) were caused during development Pollution problem is also on the rise, rectification residue about 300 produced by every production line every day Kilogram.Therefore these problems the most progressively cause the height of leaders government and environmentalist Degree is paid close attention to.
Waste gas in synthetic leather production and wastewater problem, through leaders government, each section Grind department and the joint efforts of each manufacturing enterprise, obtained effectively administering.Pass through To waste gas, the recycling and administration of waste water, not only solved ecological environment pollution problem, but also from Good economic benefit is obtained during recycling and administration.
Waste residue problem in synthetic leather production process, especially the disposal of rectification residue, arrives Remain an environmental protection subject urgently to be resolved hurrily so far.Because on the one hand rectification is residual Slag, through high temperature distillation operation, makes some organic and inorganic nature refuses reclaim in rectification During there occurs that degeneration, variation, emulsifying, coking define a kind of colloid cement paste Oily waste kesiduum.Possibly together with the dimethyl methyl of about 30-40% in the most this oily waste kesiduum Amide (is called for short DMF), can recycle.Thus this residue is made harmless Change treatment technology difficulty is big, complex disposal process.
Whereas if do not process this residue, its hazardness it will be more difficult to think As, because the main component of rectification residue has: formic acid, dimethylformamide, polyurethane Resin, mill base, ionic surfactant, relevant auxiliary chemicals and organic solvent, lignin, Triple superphosphate, ashes and Bu Mao etc., these are all serious pollution sources, to environment, ecology and people Body has and greatly injures, and pollution level is lifelong, expendable.Rectification Residue can cause on ground that Cordyceps is raw, plant is withered and yellow, distributes zest stench and can grow Raw substantial amounts of pathogenic bacteria, toxicity, carcinogen, have the stomach of human body, lung, intestinal greatly Injury.Rectification residue can cause water with self power polluted water region of thousand of times in water Lower raw plant, animal, Fish absolutely fatal wound.Therefore, national environmental protection department will synthesis Rectification residue during leather produces is classified as dangerous class solid waste.
The early stage of synthetic leather production development, owing to manufacturing enterprise is produced in production process The pollution problem understanding deficiency of residue waste liquid, inadequate to the understanding of pollution level, all adopt With the behavior of free discharge, local ecology and environment are caused pollution extremely. Because containing substantial amounts of formic acid, dimethylformamide in the residue waste liquid of discharge, (it is called for short DMF), the high-risk noxious pollutant such as polyurethane resin, mill base and other auxiliary chemicals. The most each manufacturing enterprise recognize residue waste liquid to the ecological and seriousness of environmental pollution, again Have employed the method for disposal of burning, residue waste liquid is poured in coal, put in production boiler Directly burning.Owing to this residue waste liquid is the resultant product during remanufacture, Morph through high temperature reclaimer operation, degeneration, coking etc. form gluey walk.Though There is combustibility, but incomplete combustion and airtight, blend together into clod with coal and make Coal also burns endless, the most also can produce secondary pollution.Raw for improving flammability still later Producing enterprise uses again dilute, aerating nebulization to burn.But the process in spray burning In can produce again the harmful gas material of substantial amounts of dense smoke and tar etc, severe contamination is empty Gas and surrounding enviroment, have have to take advantage of darkness machine burning, in addition burning time discharge one Plant tar and can be deposited on surrounding and the boiler air duct inwall of boiler furnace, have a strong impact on production The normal usage energy of boiler and service life.Relevant governmental gives up for solving residue still later The pollution treatment problem of liquid have employed again centralized burning process, is given up by the residue of each manufacturing enterprise Liquid concentration is transported to solidification disposal of waste center and burns.Solve partial contamination although it is so Problem, but the process burned also is to increase the process of carbon emission, has also burnt residue simultaneously The resource of recoverable in waste liquid: as dimethylformamide (be called for short DMF) so and The theory of the energy-saving and emission-reduction that the whole world is advocated is the most opposed, and the treating capacity of incineration disposal method It is limited for postscript, substantial amounts of residue waste liquid or pile up like a mountain, burning disposal cost in addition The highest, the burden of manufacturing enterprise to be laid particular stress on, enterprise's existence manages to arrange steathily the most phenomenon.Burn Produced substantial amounts of heat energy during burning also could not utilize, the most also can be produced secondary pollution. National environmental protection department actively encourages government, the chamber of commerce and enterprise to take solution of jointly tackling key problems by the hand at present The recycling of rectification residue, harmlessness disposing problem, thus to residue waste liquid such as where Put and become the major issue that environmental protection subject is the most to be solved.
Therefore, for solving above-mentioned technical problem, the synthesis of a kind of innovation of necessary offer Leather produces the method for disposal of rectification residue, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of processing cost Low, the liquid phase after separating and solid phase can be recycled respectively, the synthesis of energy-conserving and environment-protective Leather produces the method for disposal of rectification residue.
For achieving the above object, the technical scheme that the present invention takes is: a kind of synthetic leather is raw Producing the method for disposal of rectification residue, it comprises the technical steps that:
1), rectification residue is put in retort, and add clear water and stir, make essence The dimethylformamide evaporated in residue is substantially dissolved in water;
2), adding alkaline solution, regulation pH value, to 9.5~10.4, is washed;
3), make rectification residue be decomposed into the suspension of slag and water through stirring, then add Enter the sulfuric acid solution of concentration 50%, between regulation pH value to 6.5-7.5, then through 10-20 Minute homogenizing reaction;
4) aluminum chloride and the macromolecule cation flocculant of 2 ‰ stirring of 5%, are added afterwards Mix, make slag class float form precipitate, reach solid phase and stratified liquid;
5), the liquid phase after layering is concentrated by purification, makes liquid phase reaches containing dimethyl Methanamide 8~the concentration of 10%, and the liquid phase of this concentration is continued back to step 1) in, Repeat step 1) to step 5) 2-3 time, make the concentration containing dimethylformamide in liquid phase Reach 20-30%, and liquid phase is carried out rectification, extract dimethylformamide therein;
6), solid phase after separating the layers adds calcium lime powder, takes off through belt filter pressing afterwards The processed of water machine, the solid phase after dehydration makes mud cake.
The synthetic leather of the present invention produces the method for disposal of rectification residue: described step Rapid 1), in, the volume ratio of rectification residue and clear water is 1: 2.
The synthetic leather of the present invention produces the method for disposal of rectification residue: described step Rapid 2), in, alkaline solution is specially lime water.
The synthetic leather of the present invention produces the method for disposal of rectification residue: described step Rapid 3), in, mixing time is 10-20 minute.
The synthetic leather of the present invention produces the method for disposal of rectification residue: described step Rapid 4), in, macromolecule cation flocculant is specially polyacrylamide.
The synthetic leather of the present invention produces the method for disposal of rectification residue: described step Rapid 6), in, mud cake adds flyash and makes adobe, carry out roasting and make brick.
The synthetic leather of the present invention produces the method for disposal of rectification residue: described step 6), in, the water after the processed of band press filter dewatering machine returns to step 1) middle recycling.
Compared with prior art, there is advantages that
1. the synthetic leather of the present invention produces the method for disposal of rectification residue according to synthetic leather life The composition of different polluters contained in the residue waste liquid during product, uses difference Chemical principle, use different chemicals to be allowed to decompose, destroy original pollution The molecular structure of thing so that it is become the suspended material of little molecule particles shape, recycling flocculation These little molecular suspension things are condensed into micel by method, then make these micels by sedimentation Rapid subsidence reaches solid-liquid layering, finally solid phase and liquid phase after sedimentation layering is carried out point From, the liquid phase after separating and solid phase are remarketed respectively, reaches to recycle respectively Purpose.
2. the synthetic leather of the present invention produces the method for disposal of rectification residue by residual to rectification The chemolysis of slag is disposed, and extracts and has reclaimed the dimethylformamide (DMF) in residue Composition, one is that resource has obtained effective utilization.Two is the harm degrading rectification residue Pollutant component, makes rectification residue be degraded to general category solid waste, through right by dangerous class solid waste Solid waste after degraded is reprocessed, and reaches the purpose of cycling and reutilization.
3. the synthetic leather of the present invention produces the method for disposal of rectification residue to rectification residue Chemolysis is disposed, and changes traditional pattern by high temperature incineration, it is achieved that innoxious, Zero-emission;The energy-conserving and environment-protective disposal pattern that cleaning produces, recycles, has good Social benefit and economic benefit.
[accompanying drawing explanation]
Fig. 1 is the technological process of the method for disposal of the synthetic leather production rectification residue of the present invention Figure.
[detailed description of the invention]
Referring to shown in Figure of description 1, the present invention is that a kind of synthetic leather production rectification is residual The method of disposal of slag, it comprises the technical steps that:
1), rectification residue is put in retort, and add clear water and stir, make essence The dimethylformamide evaporated in residue is substantially dissolved in water;Wherein, rectification residue is with clear The volume ratio of water is 1: 2, utilizes dimethylformamide (DMF) in rectification residue Hydrophilic so that it is be substantially dissolved in water.
2), adding alkaline solution, regulation pH value, to 9.5~10.4, is washed;Its In, described alkaline solution is specially lime water, and on the one hand the acidic materials in residue are at alkali Obtaining neutralizing reaction in liquid, on the other hand the gumminess in residue and emulsibility are molten in alkalescence Liquid water-washing process is decomposed.
3), make rectification residue be decomposed into the suspension of slag and water through stirring, then add Enter the sulfuric acid solution of concentration 50%, between regulation pH value to 6.5-7.5, then through 10-20 Minute homogenizing reaction, make rectification residue be decomposed completely;Wherein, during described stirring Between be 10-20 minute.
4), in order to make the slag after decomposition and water sharp separation, the aluminum chloride and 2 of 5% is added The macromolecule cation flocculant of ‰ also stirs, and makes slag class float form alumen ustum, flocculation The precipitate of body shape, reaches solid phase and stratified liquid;Wherein, described macromolecule cation Flocculant is specially polyacrylamide.
5), the liquid phase after layering is concentrated by purification, makes liquid phase reaches containing dimethyl Methanamide 8~the concentration of 10%, and the liquid phase of this concentration is continued back to step 1) in, To reduce the cost recycled;Repeat step 1) to step 5) 2-3 time, make liquid phase In reach 20-30% containing the concentration of dimethylformamide, and liquid phase is carried out rectification, extracts Dimethylformamide therein, reaches the purpose that liquid phase recycles.
6), solid phase after separating the layers adds calcium lime powder, plays sterilization, sterilize, remove Smelly effect, it is simple to dehydration separates;Afterwards through the processed of band press filter dewatering machine, Solid phase after dehydration makes mud cake, and the water deviate from can also turn again to step 1) in Recycling.Because rectification residue after resolution process mud cake be mainly composed of calcium class, wood The implant of the tanning production such as matter powder, cloth hair, drying contains certain calorific value after processing, Having can right property.And make adobe by adding flyash in mud cake, carry out roasting and Make brick, reach the purpose that solid phase recycles.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit Make this creation, all made within this spirit created and principle any amendment, equivalent Replacement, improvement etc., within should be included in the protection domain of this creation.

Claims (6)

1. the method for disposal of a synthetic leather production rectification residue, it is characterised in that: include Following processing step:
1) rectification residue is put in retort, and add clear water and stir, make rectification Dimethylformamide in residue is substantially dissolved in water;Rectification residue and the volume of clear water Ratio is 1: 2;
2) adding alkaline solution, regulation pH value, to 9.5~10.4, is washed;
3) make rectification residue be decomposed into the suspension of slag and water through stirring, be subsequently adding The sulfuric acid solution of concentration 50%, between regulation pH value to 6.5-7.5, then through 10-20 Minute homogenizing reaction;
4) aluminum chloride and the macromolecule cation flocculant of 2 ‰ stirring of 5% are added after Mix, make slag class float form precipitate, reach solid phase and stratified liquid;
5) liquid phase after layering is concentrated by purification, make liquid phase reaches containing dimethyl methyl Amide 8~the concentration of 10%, and the liquid phase of this concentration is continued back to step 1) in, Repeat step 1) to step 5) 2-3 time, make the concentration containing dimethylformamide in liquid phase Reach 20-30%, and liquid phase is carried out rectification, extract dimethylformamide therein;
6) solid phase after separating the layers adds calcium lime powder, afterwards through belt type filter-pressing dehydration plant The processed of machine, the solid phase after dehydration makes mud cake.
2. synthetic leather as claimed in claim 1 produces the method for disposal of rectification residue, its It is characterised by: described step 1) in, alkaline solution is specially lime water.
3. synthetic leather as claimed in claim 1 produces the method for disposal of rectification residue, its It is characterised by: described step 3) in, mixing time is 10-20 minute.
4. synthetic leather as claimed in claim 1 produces the method for disposal of rectification residue, its It is characterised by: described step 4) in, macromolecule cation flocculant is specially polypropylene Amide.
5. synthetic leather as claimed in claim 1 produces the method for disposal of rectification residue, its It is characterised by: described step 6) in, mud cake adds flyash and makes adobe, carry out Roasting and make brick.
6. synthetic leather as claimed in claim 1 produces the method for disposal of rectification residue, its It is characterised by: described step 6) in, the water after the processed of band press filter dewatering machine Return to step 1) middle recycling.
CN201410598508.6A 2014-10-25 2014-10-25 A kind of synthetic leather produces the method for disposal of rectification residue Expired - Fee Related CN104384172B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111001647B (en) * 2019-12-04 2021-01-01 陈华俊 Synthetic leather rectification residue recycling process
CN110947733B (en) * 2019-12-04 2021-02-19 陈华俊 Synthetic leather rectification residue recovery process
CN114713600A (en) * 2022-01-30 2022-07-08 苏州巨联环保有限公司 Treatment method of rectification residues

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* Cited by examiner, † Cited by third party
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JP4271423B2 (en) * 2002-10-29 2009-06-03 株式会社カネカ Method and apparatus for separating dimethylamide compound and carboxylic acid by distillation
CN1317259C (en) * 2005-11-04 2007-05-23 清华大学 Process for recovering dimethyl formyl amide from waste water
CN101519362B (en) * 2009-03-26 2012-03-14 华伦皮塑(苏州)有限公司 Method for recovering dimethyl formamide
CN101759590B (en) * 2009-05-16 2012-11-21 石狮龙祥制革有限公司 DMF recycling method
CN102295391B (en) * 2011-08-08 2012-12-26 浙江商达环保有限公司 PU (Poly Urethane)-leather wastewater-processing method
CN202246144U (en) * 2011-09-21 2012-05-30 泉州万华世旺超纤有限责任公司 Tower top wastewater treatment system for recycling DMF (dimethyl formamide) in synthetic leather
CN102964262B (en) * 2012-11-29 2016-05-11 泉州万华世旺超纤有限责任公司 DMF recovery method in a kind of synthetic leather production
CN103693792B (en) * 2013-12-10 2015-05-27 福建可利盛超细纤维有限公司 Wastewater zero discharge method in manufacturing process of island superfine fiber synthetic leather
CN103880221B (en) * 2014-04-15 2016-04-06 中国皮革和制鞋工业研究院 A kind of leather is wet ornamenting composite waste treatment for reuse technique in producing

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