CN104473325A - Automatic gluing system for cigarette paper - Google Patents
Automatic gluing system for cigarette paper Download PDFInfo
- Publication number
- CN104473325A CN104473325A CN201410661326.9A CN201410661326A CN104473325A CN 104473325 A CN104473325 A CN 104473325A CN 201410661326 A CN201410661326 A CN 201410661326A CN 104473325 A CN104473325 A CN 104473325A
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- Prior art keywords
- glue
- gluing
- magnetic valve
- cigarette
- control device
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/24—Pasting the seam
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses an automatic gluing system for cigarette paper. The automatic gluing system comprises a control device, a gluing device and a glue flow rate acquisition device, wherein the control device is used for calculating the standard gluing amount according to the speed data of a cigarette making machine and the preset gluing ratio and outputting a control signal to the gluing device, and is also used for outputting an adjusting signal to the gluing device according to the mass flow rate information of the glue; the gluing device is used for carrying out gluing according to the control signal sent by the control device; and the glue flow rate acquisition device is used for acquiring the mass flow rate of glue entering a gluing nozzle device in real time. According to the automatic gluing system for cigarette paper, the speed data of the cigarette making machine can be acquired in real time by a PLC (Programmable Logic Controller) intelligent controller, a mass flowmeter is adopted for realizing precise detection and is used for realizing feedback to the PLC intelligent controller, and the PLC intelligent controller is adopted to adjust the rotating speed of a gear pump to realize precise gluing. The gluing proportion can be set through experiments according to different bobbin paper and lap adhesives of different brands, the gluing amount is stabilized to improve the sensory quality stability of the cigarettes, and the sensory quality of the cigarette can be improved through reduction of the gluing amount.
Description
Technical field
The present invention relates to tobacco and manufacture field, particularly relate to the automatic glue system of a kind of cigarette paper.
Background technology
The applying glue of existing cigarette machine cigarette paper overlapping glue, the pressure differential utilizing the difference in height of glue cylinder and glue-spraying spout to produce carries out applying glue more.There is more defect in this resin application methods.Mainly contain: 1. different platform or the different order of classes or grades at school resin added of same board exist larger difference; 2. along with the difference of glue material level in glue cylinder causes the larger difference of resin added; 3., when the cigarette machine speed of a motor vehicle changes, resin added can not automatically along with changing in proportion.Because fastener glue directly participates in cigarette burning, the difference of resin added can cause the difference of Sensory Quality of Cigarette.
The patent No. is that ZL 200520050130.2 is called that " cigarette filter tip hot melt adhesive adjustable supplying device " discloses a kind of cigarette filter tip hot melt adhesive adjustable supplying device, its structure comprises PUR pump, PUR pump is by a buncher and glue pump motor driving coupling, and buncher is by manual knob adjusting speed ratio.The inverter output terminal of glue pump motor and mair motor electrically connects, make described glue pump motor and mair motor speed proportional.This utility model is a kind of can adjustment the glue amount that supplies of the shaping overlapping glue of cigarette filter, to adapt to the different corresponding PUR amount of different speed of production needs.Its shortcoming is: although can regulate for glue amount, and the accuracy regulated not and be not automatic control.
The patent No. is that ZL 200820082431.7 is called that " cigarette lap gumming device " discloses a kind of cigarette lap gumming device, comprise gumming mechanism and magnetic valve, together with magnetic valve to be linked with gumming mechanism gluing mouth body by double-acting cylinder, also comprise the measuring pump, the intelligent controller that are connected with defeated gluing mechanism, together with measuring pump links with the output shaft of servomotor, and the defeated gel outlet of measuring pump is connected with glue spraying body, and the output of intelligent controller electrically connects with magnetic valve, servomotor respectively.This utility model is the best spread (g/500m) adopting PLC to arrange plume, by the automatic control of PLC, according to acceleration deviant, the corrected value of the linear velocity setting gluing of machine; And can according to the trade mark of glue, setting machine parameter, revises glue quantity.Its shortcoming is: by the automatic control of PLC, although can regulate for glue amount, because measuring pump is not flowmeter, can not accurate-metering and control, the accuracy of adjustment and flexibility inadequate, and accurate applying glue can not be carried out in setting ratio.Measuring pump has been divided into several, and confession flow adhesive shakiness (one one pulsed) of piston type and diaphragm type, noise is larger.
Application publication number CN 102488324 A name is called that " a kind of cigarette machine glue feeder " discloses a kind of cigarette mouth building glue feeder, it includes a packing element, a glue cylinder is installed in the side of packing element, at glue cylinder opposite side, a glue-spraying spout is installed, sebific duct is connected between glue-spraying spout and glue cylinder and between glue cylinder and packing element, sebific duct between packing element and glue cylinder is provided with a pneumatic diaphragm pump, sebific duct between pneumatic diaphragm pump and packing element is provided with Filter valve, sebific duct between pneumatic diaphragm pump and glue cylinder is provided with hydraulic quick coupler, glue cylinder is separately installed with high-precision pressure sensor, air bleeding valve, aeration valve and liquid level light fulgurite, and between high-precision pressure sensor and pneumatic diaphragm pump, be connected with signal conductor, sebific duct between glue cylinder and glue-spraying spout is provided with valve and hydraulic quick coupler successively, a cylinder is installed in the side of glue-spraying spout, cylinder is provided with a pin type spring valve in glue-spraying spout.This patent of invention controls resin added by the pressure controlled in glue cylinder.Its shortcoming is: automatically can not regulate resin added along with the change of the cigarette machine speed of a motor vehicle, pneumatic diaphragm pump noise is large.
Patent No. CN201020642524 name is called " cigarette machine latex quantitatively stablizes glue feeder " discloses a kind of cigarette machine latex and quantitatively stablizes glue feeder.Glue cylinder is inner low level place after being fixed on cigarette machine fuselage, gear pump input port is connected with glue cylinder by pipeline, gear pump delivery outlet is connected with the binder spray being in a high position by pipeline, and gear pump is also connected with servomotor by magnet coupling, and servomotor is connected with servo controller.The volume of described glue cylinder is 24L.Described servo controller signal control end is connected with an output of PLC, one input of PLC is connected with cigarette machine speed detector, and PLC is also provided with hand push button and potentiometer.Its shortcoming is: by PLC, although can regulate for glue amount, does not have flowmeter can not carry out accurate applying glue in setting ratio.
Summary of the invention
The object of this invention is to provide the automatic glue system of a kind of cigarette paper, the shortcoming of all kinds of glue feeder in background technology can be overcome, realize the automatic control of overlapping glue resin added, possess applying glue ratio and can set, measure and control accurate function, and can work long hours with security and stability, thus the fluctuation of the aesthetic quality of raising cigarette, minimizing cigarette overlapping glue resin added is to the negative effect of Sensory Quality of Cigarette.
The present invention adopts following technical proposals:
The automatic glue system of a kind of cigarette paper, comprises control device, size applicator and glue flow harvester;
Control device, for calculating standard resin added according to the cigarette machine vehicle speed data collected and the applying glue ratio of presetting, and exports control signal according to the standard resin added calculated to size applicator; Also receive with timed unit the glue mass flow information that glue flow harvester collects, compare with standard resin added and calculate, then export adjustment signal according to the result calculated to size applicator;
Size applicator, carries out applying glue for the control signal sent according to control device; Size applicator comprises magnetic valve, gear pump, servomotor and gluing nozzle device, magnetic valve is linked by the nozzle of double-acting cylinder and gluing nozzle device, the gum outlet of gear pump is communicated with by glue conveying box road with the glue-feeder of gluing nozzle device, the glue-feeder of gear pump connects glue cylinder, the output shaft of gear pump and servomotor links, control device control connection servomotor;
Glue flow harvester, enters the glue mass flow of gluing nozzle device for Real-time Collection, and the glue mass flow collected is sent to control device.
Described control device comprises PLC intelligent controller and touch display screen.
Described magnetic valve comprises the first magnetic valve and the second magnetic valve, and the first magnetic valve and the second magnetic valve are linked by the nozzle of double-acting cylinder and gluing nozzle device.
Described glue flow harvester adopts mass flowmenter.
The present invention gathers cigarette machine vehicle speed data by real during PLC intelligent controller, and utilizes mass flowmenter precisely to detect and feed back to PLC intelligent controller, then is regulated to realize accurate applying glue to gear pump rotating speed by PLC intelligent controller.Applying glue ratio can set by experiment according to the overlapping glue of different obbbins and the different trade mark, thus improves the stability of Sensory Quality of Cigarette by stable resin added; Sensory Quality of Cigarette is improved by reducing resin added.
Accompanying drawing explanation
Fig. 1 is theory diagram of the present invention.
Detailed description of the invention
As shown in Figure 1, the automatic glue system of cigarette paper of the present invention, comprises control device, size applicator and glue flow harvester;
Control device, for calculating standard resin added according to the cigarette machine vehicle speed data collected and the applying glue ratio of presetting, and exports control signal according to the standard resin added calculated to size applicator; Also receive with timed unit the glue mass flow information that glue flow harvester collects, compare with standard resin added and calculate, then export adjustment signal, to realize the accurate control of resin added according to the result calculated to size applicator.In the present embodiment, control device comprises PLC intelligent controller and touch display screen.
Size applicator, carries out applying glue for the control signal sent according to control device; Size applicator comprises magnetic valve, gear pump, servomotor and gluing nozzle device, magnetic valve is linked by the nozzle of double-acting cylinder and gluing nozzle device, the gum outlet of gear pump is communicated with by glue conveying box road with the glue-feeder of gluing nozzle device, the glue-feeder of gear pump connects glue cylinder, the output shaft of gear pump and servomotor links, control device control connection servomotor and magnetic valve.Magnetic valve comprises the first magnetic valve and the second magnetic valve, and the first magnetic valve and the second magnetic valve are linked by the nozzle of double-acting cylinder and gluing nozzle device.Gluing nozzle device is the equipment on existing cigarette machine, belongs to ripe prior art, does not repeat them here.
Glue flow harvester, is arranged on the glue conveying box road between gear pump and gluing nozzle device, enters the glue mass flow of gluing nozzle device for Real-time Collection, and the glue mass flow collected is sent to control device.Glue flow harvester adopts mass flowmenter.
The present invention in use, first on touch display screen, applying glue ratio is set by staff, after cigarette machine starts, cigarette machine vehicle speed data can be transferred to PLC intelligent controller by existing cigarette machine, PLC intelligent controller calculates resin added according to the applying glue ratio of cigarette machine vehicle speed data and setting, then drive servomotor driven gear pump work according to resin added, start for glue.Glue arrives gear pump from glue cylinder by glue conveying box road, then arrives gluing nozzle device through mass flowmenter, and mass flowmenter Real-time Collection enters the glue mass flow of gluing nozzle device and will collect glue mass flow and be uploaded to PLC intelligent controller.During work, the second solenoid control double-acting cylinder positive action, drives nozzle to be turned back on cigarette bobbin paper paper tape by gluing nozzle device; Then by the first solenoid control double-acting cylinder counteragent, the nozzle needle in Control Nozzle is regained, and is applied on cigarette bobbin paper, completes applying glue operation by nozzle by glue.The glue mass flow data entering gluing nozzle device that PLC intelligent controller can collect according to mass flowmenter and the standard resin added calculated are compared and calculate, then control signal is sent according to the result calculated, control the change of servomotor rotating speed, thus realize controlling the real-time and precise of resin added.When cigarette machine is shut down, the second solenoid control double-acting cylinder positive action, gluing nozzle device leaves cigarette bobbin paper paper tape with gluing nozzle, and rear by the first solenoid control double-acting cylinder counteragent, the nozzle needle sinciput in nozzle blocks glue stream; PLC intelligent controller drives servomotor to quit work simultaneously, for cementing bundle.Calculate standard resin added, the data collected according to mass flowmenter and standard resin added is compared and the method carrying out calculating all belongs to the conventional algorithm in cigarette machine resin added control field at PLC intelligent controller, do not repeat them here.
The present invention gathers cigarette machine vehicle speed data by real during PLC intelligent controller, and utilizes mass flowmenter precisely to detect and feed back to PLC intelligent controller, then is regulated to realize accurate applying glue to gear pump rotating speed by PLC intelligent controller.Applying glue ratio can set by experiment according to the overlapping glue of different obbbins and the different trade mark, thus improves the stability of Sensory Quality of Cigarette by stable resin added; Sensory Quality of Cigarette is improved by reducing resin added.
The present invention has the following advantages:
1., by setting applying glue ratio and control automatically, reduce the consumption of cigarette overlapping glue to greatest extent and improve aesthetic quality;
2. easy and simple to handle, only need set an applying glue ratio, just can realize the accurate control of resin added;
3. adopt gear pump, reduce equipment noise;
4. gear pump, mass flowmenter are controlled by PLC intelligent controller, and applying glue precision is high, evenly, reliably.
The invention is not restricted to above embodiment, many distortion can also be had.All distortion that those of ordinary skill in the art can directly derive from content disclosed by the invention or associate, all should think protection scope of the present invention.
Claims (4)
1. the automatic glue system of cigarette paper, is characterized in that: comprise control device, size applicator and glue flow harvester;
Control device, for calculating standard resin added according to the cigarette machine vehicle speed data collected and the applying glue ratio of presetting, and exports control signal according to the standard resin added calculated to size applicator; Also receive with timed unit the glue mass flow information that glue flow harvester collects, compare with standard resin added and calculate, then export adjustment signal according to the result calculated to size applicator;
Size applicator, carries out applying glue for the control signal sent according to control device; Size applicator comprises magnetic valve, gear pump, servomotor and gluing nozzle device, magnetic valve is linked by the nozzle of double-acting cylinder and gluing nozzle device, the gum outlet of gear pump is communicated with by glue conveying box road with the glue-feeder of gluing nozzle device, the glue-feeder of gear pump connects glue cylinder, the output shaft of gear pump and servomotor links, control device control connection servomotor and magnetic valve;
Glue flow harvester, enters the glue mass flow of gluing nozzle device for Real-time Collection, and the glue mass flow collected is sent to control device.
2. the automatic glue system of cigarette paper according to claim 1, is characterized in that: described control device comprises PLC intelligent controller and touch display screen.
3. the automatic glue system of cigarette paper according to claim 2, is characterized in that: described magnetic valve comprises the first magnetic valve and the second magnetic valve, and the first magnetic valve and the second magnetic valve are linked by the nozzle of double-acting cylinder and gluing nozzle device.
4. the automatic glue system of cigarette paper according to claim 3, is characterized in that: described glue flow harvester adopts mass flowmenter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410661326.9A CN104473325B (en) | 2014-11-19 | 2014-11-19 | Automatic gluing system for cigarette paper |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410661326.9A CN104473325B (en) | 2014-11-19 | 2014-11-19 | Automatic gluing system for cigarette paper |
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| CN104473325A true CN104473325A (en) | 2015-04-01 |
| CN104473325B CN104473325B (en) | 2017-01-11 |
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| CN201410661326.9A Active CN104473325B (en) | 2014-11-19 | 2014-11-19 | Automatic gluing system for cigarette paper |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105876853A (en) * | 2016-06-13 | 2016-08-24 | 龙岩烟草工业有限责任公司 | Filter stick coating device, system and coating method |
| CN105882191A (en) * | 2016-04-09 | 2016-08-24 | 平湖英厚机械有限公司 | Side binding device of binding machine |
| CN105944865A (en) * | 2016-07-15 | 2016-09-21 | 上海发那科机器人有限公司 | Closed-loop control device for flow of resin |
| CN106020255A (en) * | 2016-07-15 | 2016-10-12 | 上海发那科机器人有限公司 | Glass fiber flow closed-loop control robot |
| CN106502195A (en) * | 2016-11-30 | 2017-03-15 | 河南中烟工业有限责任公司 | A kind of new ZJ17 cigarette making and tipping machines security protection interlock system |
| CN109839327A (en) * | 2019-01-28 | 2019-06-04 | 红塔烟草(集团)有限责任公司 | The method of mouth glue Solid content amount is connect in a kind of measurement cigarette filter |
| CN114488869A (en) * | 2021-12-21 | 2022-05-13 | 西安航天华阳机电装备有限公司 | Automatic circulation control system and control method for coating glue solution |
| CN115669996A (en) * | 2022-09-09 | 2023-02-03 | 江西中烟工业有限责任公司 | Novel cigarette paper supplies system of gluing |
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| EP1442665A1 (en) * | 2003-01-31 | 2004-08-04 | Hauni Maschinenbau AG | Method for applying adhesive to a moving web, as well as device, particolarly to perform the method |
| CN201150251Y (en) * | 2008-01-18 | 2008-11-19 | 鲁才略 | Cigarette lap gumming device |
| CN201805896U (en) * | 2010-07-14 | 2011-04-27 | 河南中烟工业有限责任公司 | Glue flow detection device for cigarette making machine |
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| CN202842318U (en) * | 2012-10-17 | 2013-04-03 | 湖北中烟工业有限责任公司 | Automatic glue supply device for cigarette making machine |
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Patent Citations (5)
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| EP1442665A1 (en) * | 2003-01-31 | 2004-08-04 | Hauni Maschinenbau AG | Method for applying adhesive to a moving web, as well as device, particolarly to perform the method |
| CN201150251Y (en) * | 2008-01-18 | 2008-11-19 | 鲁才略 | Cigarette lap gumming device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105882191A (en) * | 2016-04-09 | 2016-08-24 | 平湖英厚机械有限公司 | Side binding device of binding machine |
| CN105876853A (en) * | 2016-06-13 | 2016-08-24 | 龙岩烟草工业有限责任公司 | Filter stick coating device, system and coating method |
| CN105944865A (en) * | 2016-07-15 | 2016-09-21 | 上海发那科机器人有限公司 | Closed-loop control device for flow of resin |
| CN106020255A (en) * | 2016-07-15 | 2016-10-12 | 上海发那科机器人有限公司 | Glass fiber flow closed-loop control robot |
| CN106502195A (en) * | 2016-11-30 | 2017-03-15 | 河南中烟工业有限责任公司 | A kind of new ZJ17 cigarette making and tipping machines security protection interlock system |
| CN109839327A (en) * | 2019-01-28 | 2019-06-04 | 红塔烟草(集团)有限责任公司 | The method of mouth glue Solid content amount is connect in a kind of measurement cigarette filter |
| CN109839327B (en) * | 2019-01-28 | 2021-08-10 | 红塔烟草(集团)有限责任公司 | Method for measuring solid content of filter tip glue in cigarette filter |
| CN114488869A (en) * | 2021-12-21 | 2022-05-13 | 西安航天华阳机电装备有限公司 | Automatic circulation control system and control method for coating glue solution |
| CN115669996A (en) * | 2022-09-09 | 2023-02-03 | 江西中烟工业有限责任公司 | Novel cigarette paper supplies system of gluing |
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|---|---|
| CN104473325B (en) | 2017-01-11 |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Applicant after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Zhengzhou agricultural road, Henan, No. 29 Applicant before: China Tobacco Henan Industrial Co., Ltd. |
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