CN104473325B - Automatic gluing system for cigarette paper - Google Patents
Automatic gluing system for cigarette paper Download PDFInfo
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- CN104473325B CN104473325B CN201410661326.9A CN201410661326A CN104473325B CN 104473325 B CN104473325 B CN 104473325B CN 201410661326 A CN201410661326 A CN 201410661326A CN 104473325 B CN104473325 B CN 104473325B
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- glue
- gluing
- electromagnetic valve
- cigarette
- gear pump
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/24—Pasting the seam
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses an automatic gluing system for cigarette paper. The automatic gluing system comprises a control device, a gluing device and a glue flow rate acquisition device, wherein the control device is used for calculating the standard gluing amount according to the speed data of a cigarette making machine and the preset gluing ratio and outputting a control signal to the gluing device, and is also used for outputting an adjusting signal to the gluing device according to the mass flow rate information of the glue; the gluing device is used for carrying out gluing according to the control signal sent by the control device; and the glue flow rate acquisition device is used for acquiring the mass flow rate of glue entering a gluing nozzle device in real time. According to the automatic gluing system for cigarette paper, the speed data of the cigarette making machine can be acquired in real time by a PLC (Programmable Logic Controller) intelligent controller, a mass flowmeter is adopted for realizing precise detection and is used for realizing feedback to the PLC intelligent controller, and the PLC intelligent controller is adopted to adjust the rotating speed of a gear pump to realize precise gluing. The gluing proportion can be set through experiments according to different bobbin paper and lap adhesives of different brands, the gluing amount is stabilized to improve the sensory quality stability of the cigarettes, and the sensory quality of the cigarette can be improved through reduction of the gluing amount.
Description
Technical field
The present invention relates to Nicotiana tabacum L. and manufacture field, particularly relate to a kind of automatic glue system of cigarette paper.
Background technology
Existing cigarette machine cigarette paper overlapping glue applying glue, utilizes pressure differential produced by the difference in height of glue cylinder and glue-spraying spout to carry out applying glue more.There is more defect in this resin application methods.Mainly with the presence of 1. different platform or same board difference order of classes or grades at school resin added larger difference;2. in glue cylinder, expect that the difference of position causes the larger difference of resin added along with glue;3., when cigarette machine speed changes, resin added will not be automatically along with changing in proportion.Directly participate in cigarette burning due to fastener glue, the difference of resin added can cause the difference of Sensory Quality of Cigarette.
Patent No. ZL
200520050130.2 entitled " cigarette filter tip hot melt adhesive adjustable supplying device " discloses a kind of cigarette filter tip hot melt adhesive adjustable supplying device, its structure includes PUR pump, PUR pump is by a buncher and glue pump motor driving coupling, and buncher is by manual knob adjusting speed ratio.Glue pump motor electrically connects with the inverter output terminal of mair motor, makes described glue pump motor proportional to mair motor speed.This utility model is a kind of can being adjusted the glue supply amount of cigarette filter molding overlapping glue, to adapt to the different corresponding PUR amount of different speed of production needs.Its shortcoming is: although glue supply amount can be regulated, but the accuracy of regulation not and does not automatically controls.
Patent No. ZL
200820082431.7 entitled " cigarette lap gumming device " discloses a kind of cigarette lap gumming device, including gumming mechanism and electromagnetic valve, electromagnetic valve passes through double-acting cylinder together with the linkage of gumming mechanism gluing mouth body, also include dosing pump, the intelligent controller being connected with defeated gluing mechanism, together with dosing pump links with the output shaft of servomotor, and the defeated gel outlet of dosing pump is connected with glue spraying body, and the outfan of intelligent controller electrically connects with electromagnetic valve, servomotor respectively.This utility model is the optimal spread (g/500m) using PLC to arrange plume, automatically controlling by PLC, sets the acceleration deviant of gluing, corrected value according to the linear velocity of machine;And machine parameter can be set according to the trade mark of glue, glue quantity is modified.Its shortcoming is: automatically controlling by PLC, although can regulate glue supply amount, is not effusion meter due to dosing pump, it is impossible to accurately metering and control, the accuracy of regulation and motility are inadequate, and can not carry out accurate applying glue in setting ratio.Dosing pump has been divided into several, and the confession flow adhesive of piston type and diaphragm type is unstable (one one pulsed), and noise is bigger.
Application publication number CN
null102488324 A entitled " a kind of cigarette machine glue feeder " disclose a kind of cigarette mouth building glue feeder,It includes a packing element,One glue cylinder is installed in the side of packing element,At glue cylinder opposite side, one glue-spraying spout is installed,It is connected to sebific duct between glue-spraying spout and glue cylinder and between glue cylinder and packing element,One pneumatic diaphragm pump is installed on the sebific duct between packing element and glue cylinder,It is provided with Filter valve on sebific duct between pneumatic diaphragm pump and packing element,On sebific duct between pneumatic diaphragm pump and glue cylinder, hydraulic quick coupler is installed,Glue cylinder is separately installed with high-precision pressure sensor、Air bleeding valve、Aeration valve and liquid level photocell,And it is connected between high-precision pressure sensor with pneumatic diaphragm pump and has signal conductor,Valve and hydraulic quick coupler it is sequentially installed with on sebific duct between glue cylinder and glue-spraying spout,One cylinder is installed in the side of glue-spraying spout,Cylinder is provided with in glue-spraying spout a pin type spring valve.This patent of invention controls resin added by controlling the pressure in glue cylinder.Its shortcoming is: can not be automatically adjusted resin added along with the change of cigarette machine speed, pneumatic diaphragm pump noise is big.
Patent No. CN201020642524 entitled " glue feeder quantitatively stablized by cigarette machine latex " discloses a kind of cigarette machine latex and quantitatively stablizes glue feeder.Glue cylinder is fixed on after cigarette machine fuselage at internal low level, gear pump input port is connected with glue cylinder by pipeline, gear pump delivery outlet is connected with the binder spray being in a high position by pipeline, and gear pump is connected with servomotor also by magnet coupling, and servomotor is connected with servo controller.The volume of described glue cylinder is 24L.Described servo controller signal controls end and is connected with an outfan of PLC, one input of PLC is connected with cigarette machine speed detector, and PLC is additionally provided with hand push button and potentiometer.Its shortcoming is: pass through PLC, although can regulate glue supply amount, but not have effusion meter can not carry out accurate applying glue in setting ratio.
Summary of the invention
It is an object of the invention to provide a kind of automatic glue system of cigarette paper, the shortcoming of all kinds of glue feeders in background technology can be overcome, realize automatically controlling of overlapping glue resin added, possess applying glue ratio and can set, measure and control accurate function, and can work long hours with security and stability, thus improve the aesthetic quality of Medicated cigarette, reduce the negative effect to Sensory Quality of Cigarette of fluctuating of cigarette overlapping glue resin added.
The present invention uses following technical proposals:
A kind of automatic glue system of cigarette paper, including controlling device, size applicator and glue flow harvester;
Control device, for calculating standard resin added according to the cigarette machine vehicle speed data collected and the applying glue ratio of presetting, and export control signal according to the standard resin added calculated to size applicator;Also receive the glue mass flow information that glue flow harvester is collected with timed unit, compare with standard resin added and calculate, then adjust signal according to the result calculated to size applicator output;
Size applicator, for carrying out applying glue according to the control signal controlling device transmission;Size applicator includes electromagnetic valve, gear pump, servomotor and gluing nozzle device, electromagnetic valve is linked by the nozzle of double-acting cylinder with gluing nozzle device, the gum exudation mouth of gear pump is connected by glue conveying box road with the glue-feeder of gluing nozzle device, the glue-feeder of gear pump connects glue cylinder, gear pump and the output shaft linkage of servomotor, control device and control to connect servomotor;
Glue flow harvester, enters the glue mass flow of gluing nozzle device, and sends the glue mass flow collected to controlling device for Real-time Collection.
Described control device includes PLC intelligent controller and touches display screen.
Described electromagnetic valve includes that the first electromagnetic valve and the second electromagnetic valve, the first electromagnetic valve and the second electromagnetic valve are linked by the nozzle of double-acting cylinder with gluing nozzle device.
Described glue flow harvester uses mass flowmenter.
The present invention gathers cigarette machine vehicle speed data by real during PLC intelligent controller, and utilizes mass flowmenter precisely to detect and feed back to PLC intelligent controller, then is adjusted realizing accurate applying glue to gear pump rotating speed by PLC intelligent controller.Applying glue ratio can be set by experiment according to the overlapping glue of different obbbins and the different trade mark, thus improved the stability of Sensory Quality of Cigarette by stable resin added;Sensory Quality of Cigarette is improved by reducing resin added.
Accompanying drawing explanation
Fig. 1 is the theory diagram of the present invention.
Detailed description of the invention
As it is shown in figure 1, the automatic glue system of cigarette paper of the present invention, including controlling device, size applicator and glue flow harvester;
Control device, for calculating standard resin added according to the cigarette machine vehicle speed data collected and the applying glue ratio of presetting, and export control signal according to the standard resin added calculated to size applicator;Also receive the glue mass flow information that glue flow harvester is collected with timed unit, compare with standard resin added and calculate, then adjust signal, to realize being precisely controlled of resin added according to the result calculated to size applicator output.In the present embodiment, control device and include PLC intelligent controller and touch display screen.
Size applicator, for carrying out applying glue according to the control signal controlling device transmission;Size applicator includes electromagnetic valve, gear pump, servomotor and gluing nozzle device, electromagnetic valve is linked by the nozzle of double-acting cylinder with gluing nozzle device, the gum exudation mouth of gear pump is connected by glue conveying box road with the glue-feeder of gluing nozzle device, the glue-feeder of gear pump connects glue cylinder, gear pump and the output shaft linkage of servomotor, control device and control to connect servomotor and electromagnetic valve.Electromagnetic valve includes that the first electromagnetic valve and the second electromagnetic valve, the first electromagnetic valve and the second electromagnetic valve are linked by the nozzle of double-acting cylinder with gluing nozzle device.Gluing nozzle device is the equipment on existing cigarette machine, belongs to ripe prior art, does not repeats them here.
Glue flow harvester, is arranged on the glue conveying box road between gear pump and gluing nozzle device, enters the glue mass flow of gluing nozzle device for Real-time Collection, and sends the glue mass flow collected to controlling device.Glue flow harvester uses mass flowmenter.
The present invention is in use, first touched, by staff, the applying glue ratio that sets on display screen, after cigarette machine starts, cigarette machine vehicle speed data can be transmitted to PLC intelligent controller by existing cigarette machine, PLC intelligent controller calculates resin added according to the applying glue ratio of cigarette machine vehicle speed data and setting, then drive servomotor driven gear pump work according to resin added, start glue supply.Glue arrives gear pump from glue cylinder by glue conveying box road, then arrives gluing nozzle device through mass flowmenter, and mass flowmenter Real-time Collection enters the glue mass flow of gluing nozzle device and will collect glue mass flow and be uploaded to PLC intelligent controller.During work, the second electromagnetic valve controls double-acting cylinder positive action, gluing nozzle device drive nozzle to be turned back on cigarette bobbin paper paper tape;Then control double-acting cylinder counteragent by the first electromagnetic valve, control the nozzle needle in nozzle and regain, nozzle glue is applied on cigarette bobbin paper, completes applying glue operation.The glue mass flow data entering gluing nozzle device and the standard resin added calculated that PLC intelligent controller can collect according to mass flowmenter are compared and calculate, then control signal is sent according to the result calculated, control the change of servomotor rotating speed, thus realize the real-time and precise to resin added and control.When cigarette machine is shut down, the second electromagnetic valve controls double-acting cylinder positive action, and gluing nozzle device leaves cigarette bobbin paper paper tape with gluing nozzle, and rear by the first electromagnetic valve control double-acting cylinder counteragent, the nozzle needle sinciput in nozzle blocks glue stream;PLC intelligent controller drives servomotor to quit work simultaneously, and glue supply terminates.Calculate standard resin added at PLC intelligent controller, the data collected according to mass flowmenter and standard resin added are compared and the method that carries out calculating belongs to the conventional algorithm in cigarette machine resin added control field, does not repeats them here.
The present invention gathers cigarette machine vehicle speed data by real during PLC intelligent controller, and utilizes mass flowmenter precisely to detect and feed back to PLC intelligent controller, then is adjusted realizing accurate applying glue to gear pump rotating speed by PLC intelligent controller.Applying glue ratio can be set by experiment according to the overlapping glue of different obbbins and the different trade mark, thus improved the stability of Sensory Quality of Cigarette by stable resin added;Sensory Quality of Cigarette is improved by reducing resin added.
The invention have the advantages that
1., by setting applying glue ratio and automatically controlling, reduce the consumption of cigarette overlapping glue to greatest extent and improve aesthetic quality;
The most easy and simple to handle, only need to set an applying glue ratio, just can realize being precisely controlled of resin added;
3. use gear pump, reduce equipment noise;
4. gear pump, mass flowmenter are controlled by PLC intelligent controller, and applying glue precision is high, uniformly, reliably.
The invention is not restricted to above example, it is also possible to have many deformation.All deformation that those of ordinary skill in the art can directly derive from present disclosure or associate, are all considered as protection scope of the present invention.
Claims (1)
1. the automatic glue system of cigarette paper, it is characterised in that: include controlling device, size applicator and glue flow harvester;
Control device, for calculating standard resin added according to the cigarette machine vehicle speed data collected and the applying glue ratio of presetting, and export control signal according to the standard resin added calculated to size applicator;Also receive the glue mass flow information that glue flow harvester is collected with timed unit, compare with standard resin added and calculate, then adjust signal according to the result calculated to size applicator output;Described control device includes PLC intelligent controller and touches display screen;
Size applicator, for carrying out applying glue according to the control signal controlling device transmission;Size applicator includes electromagnetic valve, gear pump, servomotor and gluing nozzle device, electromagnetic valve is linked by the nozzle of double-acting cylinder with gluing nozzle device, the gum exudation mouth of gear pump is connected by glue conveying box road with the glue-feeder of gluing nozzle device, the glue-feeder of gear pump connects glue cylinder, gear pump and the output shaft linkage of servomotor, control device and control to connect servomotor and electromagnetic valve;Described electromagnetic valve includes that the first electromagnetic valve and the second electromagnetic valve, the first electromagnetic valve and the second electromagnetic valve are linked by the nozzle of double-acting cylinder with gluing nozzle device;
Glue flow harvester, enters the glue mass flow of gluing nozzle device, and sends the glue mass flow collected to controlling device for Real-time Collection;Described glue flow harvester uses mass flowmenter.
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CN201410661326.9A CN104473325B (en) | 2014-11-19 | 2014-11-19 | Automatic gluing system for cigarette paper |
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CN201410661326.9A CN104473325B (en) | 2014-11-19 | 2014-11-19 | Automatic gluing system for cigarette paper |
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CN104473325B true CN104473325B (en) | 2017-01-11 |
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Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105882191A (en) * | 2016-04-09 | 2016-08-24 | 平湖英厚机械有限公司 | Side binding device of binding machine |
CN105876853A (en) * | 2016-06-13 | 2016-08-24 | 龙岩烟草工业有限责任公司 | Filter stick coating device, system and coating method |
CN105944865A (en) * | 2016-07-15 | 2016-09-21 | 上海发那科机器人有限公司 | Closed-loop control device for flow of resin |
CN106020255A (en) * | 2016-07-15 | 2016-10-12 | 上海发那科机器人有限公司 | Glass fiber flow closed-loop control robot |
CN106502195A (en) * | 2016-11-30 | 2017-03-15 | 河南中烟工业有限责任公司 | A kind of new ZJ17 cigarette making and tipping machines security protection interlock system |
CN109839327B (en) * | 2019-01-28 | 2021-08-10 | 红塔烟草(集团)有限责任公司 | Method for measuring solid content of filter tip glue in cigarette filter |
CN114488869A (en) * | 2021-12-21 | 2022-05-13 | 西安航天华阳机电装备有限公司 | Automatic circulation control system and control method for coating glue solution |
CN115669996A (en) * | 2022-09-09 | 2023-02-03 | 江西中烟工业有限责任公司 | Novel cigarette paper supplies system of gluing |
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ATE330495T1 (en) * | 2003-01-31 | 2006-07-15 | Hauni Maschinenbau Ag | METHOD FOR GLUING A MOVING WEB, AND DEVICE, IN PARTICULAR FOR IMPLEMENTING THE METHOD |
CN201150251Y (en) * | 2008-01-18 | 2008-11-19 | 鲁才略 | Cigarette lap gumming device |
CN201805896U (en) * | 2010-07-14 | 2011-04-27 | 河南中烟工业有限责任公司 | Glue flow detection device for cigarette making machine |
CN201888240U (en) * | 2010-12-06 | 2011-07-06 | 湖北中烟工业有限责任公司 | Quantitative and stable latex supply device for latex of cigarette making machine |
CN202842318U (en) * | 2012-10-17 | 2013-04-03 | 湖北中烟工业有限责任公司 | Automatic glue supply device for cigarette making machine |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Applicant after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Zhengzhou agricultural road, Henan, No. 29 Applicant before: China Tobacco Henan Industrial Co., Ltd. |
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