CN104444402A - Automatic brick clamping method of mechanical hand and clamp - Google Patents
Automatic brick clamping method of mechanical hand and clamp Download PDFInfo
- Publication number
- CN104444402A CN104444402A CN201410615350.9A CN201410615350A CN104444402A CN 104444402 A CN104444402 A CN 104444402A CN 201410615350 A CN201410615350 A CN 201410615350A CN 104444402 A CN104444402 A CN 104444402A
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- CN
- China
- Prior art keywords
- grip unit
- brick
- fixture
- cylinder
- clamping plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention discloses an automatic brick clamping method of a mechanical hand and a clamp. The automatic brick clamping method is used for solving the problems that at present, as manual stacking is not even or uniform, the quality of follow-up burning for finished product bricks is affected, the working efficiency is low, cost is high, and manual stacking is not applicable to automatic mass production. The automatic brick clamping method includes the following steps that (1), the mechanical hand provided with the clamp operates to a green brick placing region, and the clamp is placed above green bricks; (2), pallet grabbing air cylinders are stretched, and brick separating air cylinders and brick pressing air cylinders are retracted; (3), the pallet grabbing air cylinders are retracted to clamp all the columns of green bricks on the clamp; (4), the mechanical hand is rotated to move the clamp to an appointed stacking region; (5), the brick separating air cylinders are stretched; (6), the pallet grabbing air cylinders and the brick pressing air cylinders are stretched. The automatic brick clamping method has the advantages of being high in production efficiency and low in cost, the green bricks can be put to the appointed position according to the technical requirement, and therefore the quality of the fired finished product bricks is improved.
Description
Technical field
The invention belongs to robot automation's rotary energy saving kiln production technical field, be specifically related to a kind of automation brick folding method of manipulator and fixture.
Background technology
In robot automation's rotary energy saving kiln brickmaking field, need the adobe formed after blank cutter cutting to put to carry out last ablating work procedure to formulation region, fire formation finished bricks through kiln.Traditional way utilizes manually to pile up generated code and chop.Not only cause labor strength large, and interval when piling up between adobe, piling shape have certain technical requirements, easily there is mistake in manual operation, it is inconsistent to pile up, thus affect the follow-up quality being fired into finished bricks.And hand stowage is inefficiency not only, and cost is high, is not suitable for automation size and produces.
Summary of the invention
Easily there is mistake to solve existing hand stowage, piling up inconsistent in the present invention, thus affects the follow-up quality being fired into finished bricks; Inefficiency, cost is high, is not suitable for the problem that automation size is produced, and provides a kind of automation brick folding method of manipulator and fixture, have the advantages that production efficiency is high, cost is low; Adobe can be put to assigned address according to technical requirements simultaneously and carry out piling, thus improve the quality of the finished bricks fired.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is:
An automation brick folding method for manipulator and fixture, is characterized in that, comprise the following steps:
(1) manipulator being provided with fixture is moved to adobe and put district, and fixture is placed in the top of adobe; This fixture is arranged on mechanical arm through fixed mount; This fixture comprises the grip unit composition of multiple discharge arranged side by side, and the grip unit being positioned at centre is fixedly mounted on the litter of fixed mount, and remaining grip unit is slidably connected on the litter of fixed mount; Each grip unit flexible material links together, and the length of the flexible material between adjacent grip unit is identical, and what be positioned at middle grip unit is provided with two points of brick cylinders; The piston barrel end of two points of brick cylinders is all connected to and is positioned in middle grip unit, and the piston rod end of one point of brick cylinder is connected in grip unit foremost, and the piston rod end of another point of brick cylinder is connected in the grip unit of most back segment; Grip unit comprises line slideway, line slideway two ends are fixed with end plate, some clamping plate are provided with between two end plates, the top of clamping plate and line slideway bearing fit, the clamping plate at two ends are fixed with catching plate cylinder relatively, the piston rod of two catching plate cylinders is successively through clamping plate, and the end winding support of piston rod is on the clamping plate of midway location; Be fixed with the optical axis parallel with line slideway between two end plates of grip unit, optical axis is through all clamping plate, and clamping plate can slide on optical axis, and on the optical axis between adjacent cleats, noose has closedown stop collar; Be provided with between adjacent cleats and open distance rod, the two ends of opening distance rod are thread segment, and through clamping plate, thread segment is threaded adjusting nut; The corner of fixed mount bottom surface is provided with pressure brick cylinder, and the piston rod of pressure brick cylinder is connected with pressure brick frame, and some transverse bars and the longitudinal rod being connected to transverse bar two ends, have a transverse bar at least between adjacent cleats;
(2) upholding catching plate cylinder makes the spacing between each clamping plate of grip unit reach maxim, shrinking a point brick cylinder makes the spacing between each grip unit reach minimum value, systolic pressure brick cylinder simultaneously, is moved upward to the extreme higher position in grip unit by pressure brick frame;
(3) control machinery to hand down and move and drive fixture to move down, fixture is enclosed within around the adobe that needs to clamp; Shrinking catching plate cylinder is clamped on fixture by each row adobe, and hand-motion fixture of then operating machine moves up;
(4) fixture is moved to the piling region of specifying by rotary machine hand;
(5) uphold a point brick cylinder, each grip unit is separated to maximum position; Hand-motion fixture of simultaneously operating machine moves down;
(6) upholding catching plate cylinder makes the spacing between each clamping plate of grip unit increase, and the brick of extension pressure simultaneously cylinder band dynamic pressure brick frame moves down releases fixture by adobe.
What be positioned at middle grip unit is each side provided with two points of brick cylinders, the piston barrel end being positioned at two points of brick cylinders of middle grip unit side is all connected to and is positioned in middle grip unit, the piston rod end of one point of brick cylinder is connected in grip unit foremost, and the piston rod end of another point of brick cylinder is connected in the grip unit of rearmost end.
Described end plate is provided with the adjusting bolt for limiting minimum spacing between adjacent grip unit.
The rectangular in cross-section shape of described litter, described grip unit is connected with litter through the slide block be set on litter.
Compared with prior art, the present invention has following beneficial effect:
The automation brick folding method of manipulator of the present invention and fixture, fixture has coordinated the piling of the automation of adobe with manipulator, not only increase the efficiency of adobe piling, improves the quality of piling, has ensured the quality firing finished bricks.Compared with prior art, present invention reduces production cost simultaneously.
Accompanying drawing explanation
Fig. 1 is FB(flow block) schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, and described embodiment is only the present invention's part embodiment, is not whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments used obtained under creative work prerequisite, belongs to protection scope of the present invention.
The automation brick folding method of manipulator of the present invention and fixture, comprises the following steps:
(1) manipulator being provided with fixture is moved to adobe and put district, and fixture is placed in the top of adobe; This fixture is arranged on mechanical arm through fixed mount; This fixture comprises the grip unit composition of multiple discharge arranged side by side, and the grip unit being positioned at centre is fixedly mounted on the litter of fixed mount, and remaining grip unit is slidably connected on the litter of fixed mount; Each grip unit flexible material links together, and the length of the flexible material between adjacent grip unit is identical, and what be positioned at middle grip unit is provided with two points of brick cylinders; The piston barrel end of two points of brick cylinders is all connected to and is positioned in middle grip unit, and the piston rod end of one point of brick cylinder is connected in grip unit foremost, and the piston rod end of another point of brick cylinder is connected in the grip unit of most back segment; Grip unit comprises line slideway, line slideway two ends are fixed with end plate, some clamping plate are provided with between two end plates, the top of clamping plate and line slideway bearing fit, the clamping plate at two ends are fixed with catching plate cylinder relatively, the piston rod of two catching plate cylinders is successively through clamping plate, and the end winding support of piston rod is on the clamping plate of midway location; Be fixed with the optical axis parallel with line slideway between two end plates of grip unit, optical axis is through all clamping plate, and clamping plate can slide on optical axis, and on the optical axis between adjacent cleats, noose has closedown stop collar; Be provided with between adjacent cleats and open distance rod, the two ends of opening distance rod are thread segment, and through clamping plate, thread segment is threaded adjusting nut; The corner of fixed mount bottom surface is provided with pressure brick cylinder, and the piston rod of pressure brick cylinder is connected with pressure brick frame, and some transverse bars and the longitudinal rod being connected to transverse bar two ends, have a transverse bar at least between adjacent cleats;
(2) extension catching plate cylinder makes the spacing between each clamping plate of grip unit reach maxim and (opens distance rod owing to having between clamping plate, therefore, it is possible to ensure the spacing between each clamping plate), shrinking a point brick cylinder makes the spacing between each grip unit reach minimum value, systolic pressure brick cylinder simultaneously, is moved upward to the extreme higher position in grip unit by pressure brick frame;
(3) control machinery to hand down and move and drive fixture to move down, fixture is enclosed within around the adobe that needs to clamp; Shrinking catching plate cylinder is clamped on fixture by each row adobe, and hand-motion fixture of then operating machine moves up;
(4) fixture is moved to the piling region of specifying by rotary machine hand;
(5) uphold a point brick cylinder, each grip unit is separated to maximum position (be connected with flexible material between grip unit, and the length of flexible material between adjacent grip unit being identical, therefore, it is possible to ensure that the spacing between each grip unit is identical); Hand-motion fixture of simultaneously operating machine moves down; Flexible material belongs to prior art, and those skilled in the art can understand and understand, and does not repeat them here.As a kind of selection mode of the present invention, flexible material can select soft ribbons.
(6) upholding catching plate cylinder makes the spacing between each clamping plate of grip unit increase, and the brick of extension pressure simultaneously cylinder band dynamic pressure brick frame moves down releases fixture by adobe.Because adobe has certain viscosity, in order to prevent adobe from sticking on fixture, the present invention is provided with pressure brick frame to release adobe, improves work efficiency of the present invention.
Wherein, in above-mentioned steps, step (1) and step (2) can be carried out simultaneously, namely while manipulator is turned to designated area, upholding catching plate cylinder makes the spacing between each clamping plate of grip unit reach maxim, shrinking a point brick cylinder makes the spacing between each grip unit reach minimum value, simultaneously systolic pressure brick cylinder, pressure brick frame is moved upward to the extreme higher position in grip unit;
What be positioned at middle grip unit is each side provided with two points of brick cylinders, the piston barrel end being positioned at two points of brick cylinders of middle grip unit side is all connected to and is positioned in middle grip unit, the piston rod end of one point of brick cylinder is connected in grip unit foremost, and the piston rod end of another point of brick cylinder is connected in the grip unit of rearmost end.The present invention each side arranges two points of brick cylinders by arranging in the grip unit being positioned at centre, can improve the homogeneity of point brick between grip unit, improve the effect of point brick.
The adjusting bolt of the present invention by being provided with on end plate for limiting minimum spacing between adjacent grip unit, the spacing between adjacent grip unit is controlled by adjusting bolt, ensure that the spacing between each grip unit, is convenient to fixture and carries out brick folding at point brick cylinder when shrinking; According to different adobe situations, the spacing between adjacent grip unit can be regulated, improves practicality of the present invention simultaneously.
As the preferred mode of one of the present invention, the rectangular in cross-section shape of litter, described grip unit is connected with litter through the slide block be set on litter, and litter of the present invention can prevent grip unit from occurring the situation of rocking, and improves the clamp precision of fixture.Certainly, litter also can be set to other shapes, and as trapezoidal, triangle etc., those skilled in the art can understand and understand, and does not repeat them here.
Claims (4)
1. an automation brick folding method for manipulator and fixture, is characterized in that, comprise the following steps:
(1) manipulator being provided with fixture is moved to adobe and put district, and fixture is placed in the top of adobe; This fixture is arranged on mechanical arm through fixed mount; This fixture comprises the grip unit composition of multiple discharge arranged side by side, and the grip unit being positioned at centre is fixedly mounted on the litter of fixed mount, and remaining grip unit is slidably connected on the litter of fixed mount; Each grip unit flexible material links together, and the length of the flexible material between adjacent grip unit is identical, and what be positioned at middle grip unit is provided with two points of brick cylinders; The piston barrel end of two points of brick cylinders is all connected to and is positioned in middle grip unit, and the piston rod end of one point of brick cylinder is connected in grip unit foremost, and the piston rod end of another point of brick cylinder is connected in the grip unit of most back segment; Grip unit comprises line slideway, line slideway two ends are fixed with end plate, some clamping plate are provided with between two end plates, the top of clamping plate and line slideway bearing fit, the clamping plate at two ends are fixed with catching plate cylinder relatively, the piston rod of two catching plate cylinders is successively through clamping plate, and the end winding support of piston rod is on the clamping plate of midway location; Be fixed with the optical axis parallel with line slideway between two end plates of grip unit, optical axis is through all clamping plate, and clamping plate can slide on optical axis, and on the optical axis between adjacent cleats, noose has closedown stop collar; Be provided with between adjacent cleats and open distance rod, the two ends of opening distance rod are thread segment, and through clamping plate, thread segment is threaded adjusting nut; The corner of fixed mount bottom surface is provided with pressure brick cylinder, and the piston rod of pressure brick cylinder is connected with pressure brick frame, and some transverse bars and the longitudinal rod being connected to transverse bar two ends, have a transverse bar at least between adjacent cleats;
(2) upholding catching plate cylinder makes the spacing between each clamping plate of grip unit reach maxim, shrinking a point brick cylinder makes the spacing between each grip unit reach minimum value, systolic pressure brick cylinder simultaneously, is moved upward to the extreme higher position in grip unit by pressure brick frame;
(3) control machinery to hand down and move and drive fixture to move down, fixture is enclosed within around the adobe that needs to clamp; Shrinking catching plate cylinder is clamped on fixture by each row adobe, and hand-motion fixture of then operating machine moves up;
(4) fixture is moved to the piling region of specifying by rotary machine hand;
(5) uphold a point brick cylinder, each grip unit is separated to maximum position; Hand-motion fixture of simultaneously operating machine moves down;
(6) upholding catching plate cylinder makes the spacing between each clamping plate of grip unit increase, and the brick of extension pressure simultaneously cylinder band dynamic pressure brick frame moves down releases fixture by adobe.
2. the automation brick folding method of manipulator according to claim 1 and fixture, it is characterized in that, what be positioned at middle grip unit is each side provided with two points of brick cylinders, the piston barrel end being positioned at two points of brick cylinders of middle grip unit side is all connected to and is positioned in middle grip unit, the piston rod end of one point of brick cylinder is connected in grip unit foremost, and the piston rod end of another point of brick cylinder is connected in the grip unit of rearmost end.
3. the automation brick folding method of manipulator according to claim 1 and 2 and fixture, is characterized in that, described end plate is provided with the adjusting bolt for limiting minimum spacing between adjacent grip unit.
4. the automation brick folding method of manipulator according to claim 3 and fixture, is characterized in that, the rectangular in cross-section shape of described litter, and described grip unit is connected with litter through the slide block be set on litter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410615350.9A CN104444402A (en) | 2014-11-05 | 2014-11-05 | Automatic brick clamping method of mechanical hand and clamp |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410615350.9A CN104444402A (en) | 2014-11-05 | 2014-11-05 | Automatic brick clamping method of mechanical hand and clamp |
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CN104444402A true CN104444402A (en) | 2015-03-25 |
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CN201410615350.9A Pending CN104444402A (en) | 2014-11-05 | 2014-11-05 | Automatic brick clamping method of mechanical hand and clamp |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5443357A (en) * | 1993-05-28 | 1995-08-22 | Artech | Apparatus for forming a tyne layer in an automatic brick stacking system |
CN202912398U (en) * | 2012-11-02 | 2013-05-01 | 焦作市建实砖机设备有限公司 | Hydraulic pressure automatic setting machine |
CN103896075A (en) * | 2014-03-07 | 2014-07-02 | 四川省品信机械有限公司 | Bridge type setting machine |
CN203792331U (en) * | 2014-04-30 | 2014-08-27 | 四川省品信机械有限公司 | Robot stacking clamp |
CN203820074U (en) * | 2014-05-23 | 2014-09-10 | 佛山市新鹏机器人技术有限公司 | Stacking clamp for multiple wall bricks |
-
2014
- 2014-11-05 CN CN201410615350.9A patent/CN104444402A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5443357A (en) * | 1993-05-28 | 1995-08-22 | Artech | Apparatus for forming a tyne layer in an automatic brick stacking system |
CN202912398U (en) * | 2012-11-02 | 2013-05-01 | 焦作市建实砖机设备有限公司 | Hydraulic pressure automatic setting machine |
CN103896075A (en) * | 2014-03-07 | 2014-07-02 | 四川省品信机械有限公司 | Bridge type setting machine |
CN203792331U (en) * | 2014-04-30 | 2014-08-27 | 四川省品信机械有限公司 | Robot stacking clamp |
CN203820074U (en) * | 2014-05-23 | 2014-09-10 | 佛山市新鹏机器人技术有限公司 | Stacking clamp for multiple wall bricks |
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Application publication date: 20150325 |