CN104429595A - Full-automatic capsule strain machine - Google Patents
Full-automatic capsule strain machine Download PDFInfo
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- CN104429595A CN104429595A CN201410635436.8A CN201410635436A CN104429595A CN 104429595 A CN104429595 A CN 104429595A CN 201410635436 A CN201410635436 A CN 201410635436A CN 104429595 A CN104429595 A CN 104429595A
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- plate
- motor
- bacterial classification
- adjustable shelf
- gear
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
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- Environmental Sciences (AREA)
- Mushroom Cultivation (AREA)
Abstract
A full-automatic capsule strain machine comprises a rack body, the rack body is provided with a feeding rail, and conveying shafts are mounted at the front end and the rear end of the feed rail. The conveying shafts are provided with chain wheels, the chain wheels are connected with chains which are meshed with the chain wheels, and each chain is provided with push plates which are distributed on the chain at intervals. The feeding rail is divided into a blanking fixing base, a punching fixing base and a strain fixing base. A lifting mechanism is arranged above the punching fixing base. A capsule strain plate is arranged above the strain fixing base. The side portion of the punching fixing base is further connected with a fixing plate, the fixing plate is provided with a transverse moving device, and the fixing plate is provided with a longitudinal moving device. According to the full-automatic capsule strain machine, the work such as inoculation environment purification, mushroom stick input and output, punching and capsule strain pressing-in can be controlled automatically, the degree of automation is high, pollution cannot be likely to be caused, the structure is simple and compact, the machine is suitable for batch inoculation production of broad farmers and medium and small-sized enterprises, and application and popularization value is large.
Description
Technical field
The present invention relates to bacterial classification machine, especially a kind of fully-automatic capsule bacterial classification machine.
Background technology
Edible mushroom delicious flavour, nutritious, health care are given prominence to, the dark favor by consumers in general.The volume of production and marketing of China edible mushroom is huge; produce edible mushroom in scale mode, the production efficiency of edible mushroom, output and income can be improved, in Edible Fungi process; inoculation is a procedure of most critical, and inoculation method is directly connected to the success or failure of the production of bacterial classification.At present, bag liquid inoculation method is all prick hole and Simultaneous vaccination by syringe needle that is artificial or an apparatus control hollow on bacterium rod surface, but this method cannot regulate inoculum concentration and distance between borehole, also just cannot reach the object shortening the bacteria time and reduce living contaminants, and cannot hold the degree of depth of punching, in hole, inoculum concentration falls short of specifications, affect success ratio of inoculation, easily cause very large economic loss, and production efficiency is low, thus adds production cost.
Summary of the invention
The present invention will solve the shortcoming of above-mentioned prior art, provide a kind of can more reasonable, the fully-automatic capsule bacterial classification machine that can ensure inoculation quality of structure, solve production efficiency in the past low, the problem that inoculation failure rate is high, easy to use, the popularization of value.
The present invention solves the technical scheme that its technical problem adopts: this fully-automatic capsule bacterial classification machine, comprise support body, support body is provided with feeding track, on this feeding track, front-end and back-end are provided with conveying axis, this conveying axis is provided with sprocket wheel, sprocket wheel is connected with the chain be meshed with sprocket wheel, chain is provided with the push pedal be distributed on chain, feeding track is divided into blanking holder, punching holder and bacterial classification holder, elevating mechanism is provided with above punching holder, elevating mechanism comprises guide rod, adjustable shelf and drive unit, adjustable shelf is socketed on guide rod, support body is provided with the gripper shoe for location guide, adjustable shelf is connected with drive unit, and drive unit is arranged on support body, gripper shoe top, and adjustable shelf is also provided with the perforating needle be distributed on adjustable shelf, capsules strain plate is provided with above bacterial classification holder, capsules strain plate has the capsule putting hole be distributed on capsules strain plate, capsules strain is placed with in capsule putting hole, capsules strain plate is connected with horizontal mobile device and longitudinal moving device for driving capsules strain plate, punching fixed mount sidepiece is also connected with fixed head, fixed head is provided with horizontal mobile device, horizontal mobile device comprises pedestal, ball screw and lead screw motor, lead screw motor is installed on pedestal sidepiece, ball screw one is rotationally connected with in lead screw motor through pedestal, other end is installed on pedestal, ball screw overcoat has the nut of mobile link, nut is plugged with dismountable movable plate, movable plate bottom is provided with groove seat, groove seat mobile link has guide rail, this guide rail is placed in fixed head top, pedestal sidepiece, fixed head is provided with longitudinal moving device, longitudinal moving device comprises base plate, motor fixing seat and gear motor, motor fixing seat is installed on base plate, gear motor is installed on motor fixing seat top, gear motor is provided with gear, and gear sidepiece is connected with the rack-plate be meshed with gear, and this rack-plate has groove, in groove, mobile link has the guide rail matched with groove, and rack-plate is connected with capsules strain plate, also be provided with push-down head above capsules strain plate, this push-down head is installed on adjustable shelf.Like this, by on chain, with chain drive, the push pedal of shuttling movement pushes the realization of bacterium rod in feeding track, feeding track is convenient to push pedal limits bacterium rod position when pushing fast, do not depart from feeding track, and in propelling movement, adjustable shelf drives perforating needle oscilaltion to realize bacterium bastinade hole by guide rod, push-down head realizes laterally at capsules strain plate, while lengthwise movement, through capsule putting hole by capsules strain press-in bacterium rod on capsules strain plate, when transverse shifting, the principle of ball screw is used to realize nut at ball screw Inner eycle, drive movable plate moves, first guide rail makes movable plate transmission stability in moving process good, reduce friction, when vertically moving, gear driven rack-plate moves, and can ensure that each capsule on capsules strain plate is used, the second guide rail is convenient to rack-plate and is moved, easily and effectively.
Perfect further, drive unit comprises the motor of cam turntable for driving cam dial rotation, and adjustable shelf is provided with the axis of guide, has the gathering sill being driven adjustable shelf lifting by the axis of guide in cam turntable.Like this, gathering sill one end is four/three sigma rule circular arc in the center of circle by cam turntable, and the other end departs from the center of circle and the irregular circular arc tangent with four/three-arc, like this while cam turntable rotates, guide post can be movable along the track of gathering sill, and adjustable shelf could be driven to be elevated.
Perfect further, drive unit is cylinder or hydraulic cylinder.Like this, conveniently operation principle is realized.
Perfect further, blanking holder top is provided with material-falling hopper, and material-falling hopper is connected with the placement plate that side is cambered surface, and material-falling hopper has into and out of synchronous material mouth.Like this, during use, conveniently edible mushroom rod is entered to feeding track by material-falling hopper.
Perfect further, material-falling hopper is provided with the disinfection tank be placed in inside material-falling hopper, disinfection tank is connected with sparge pipe, below sparge pipe, be connected with sterilization shower nozzle.Like this, during Edible mushroom processing, under an aseptic environment must be in, the crudy of guarantee edible mushroom, therefore sterilization shower nozzle is installed, edible fungus stick is carried out disinfection.
Perfect further, be provided with device for peeling below capsules strain plate, device for peeling comprises trough of belt roller bearing, and below capsules strain plate, trough of belt roller bearing sidepiece is provided with the motor on support body, trough of belt roller bearing and motor are all provided with belt gear, between belt gear, are connected with toothed timing belt.Like this, in use, trough of belt roller bearing needs uniform rotation and completes peeling, and between belt gear, the transmission of power is stablized, and torsional forces is large, and both combine, and realizes stable cutting.
Perfect further, perforating needle is consistent with push-down head quantity, and the distance between the Distance geometry push-down head between perforating needle is equal.Like this, synchronous working can be realized, enhance productivity, save time.
Perfect further, support body below feeding track is provided with staged panel, staged panel is divided into top panel and lower panel, lower panel is provided with mair motor, mair motor one end is provided with driven wheel, top panel is provided with conveying axis, and driven wheel is connected by chain with the gear on conveying axis.Like this, mair motor driven wheel is also rotated by the gear on chain-driving conveying axis while rotating together, and drives whole equipment running.
The effect that the present invention is useful is: the work such as the inoculation depollution of environment of fully-automatic capsule bacterial classification machine of the present invention, the input and output of bacterium rod, punching and press-in capsules strain all realize Automated condtrol, automaticity is high, be not easy to produce and pollute, simple and compact for structure, applicable wide farmers and medium-sized and small enterprises batch inoculate production, and application value is large.
Accompanying drawing explanation
Fig. 1 is the structural representation in front of the present invention;
Fig. 2 is the structural representation at the back side of the present invention, and the schematic diagram with using state is put in the position wherein also comprising material-falling hopper;
Fig. 3 is the structural representation on the left of the present invention, and the schematic diagram with using state is put in the position wherein also comprising capsules strain plate;
Fig. 4 is the structural representation on the left of the present invention; The schematic diagram with using state is put in the position wherein also comprising horizontal mobile device;
Fig. 5 is the structural representation on the right side of the present invention, wherein conceals elevating mechanism, perforating needle and push-down head, and the schematic diagram with using state is put in the position of emphasis reflection longitudinal moving device;
Fig. 6 is the structural representation of the oblique side of the present invention, and the schematic diagram with using state is put in the position wherein also comprising mair motor;
Fig. 7 is the structural representation on the right side of the present invention, wherein conceals elevating mechanism, perforating needle, push-down head and horizontal mobile device, and between emphasis reflection roller bearing and motor, the schematic diagram with using state is put in position;
Fig. 8 is the structural representation of roller bearing of the present invention.
Description of reference numerals: support body 1, feeding track 2, conveying axis 3, sprocket wheel 3-1, chain 3-2, push pedal 3-3, blanking holder 4, punching holder 5, bacterial classification holder 6, capsules strain plate 6-1, capsule putting hole 6-2, capsules strain 6-3, elevating mechanism 7, guide rod 7-1, adjustable shelf 7-2, drive unit 7-3, gripper shoe 7-4, perforating needle 7-5, push-down head 7-6, horizontal mobile device 8, longitudinal moving device 9, material-falling hopper 10, place plate 10-1, material mouth 10-2, disinfection tank 11, sparge pipe 11-1, sterilization shower nozzle 11-2, fixed head 12, pedestal 13, ball screw 13-1, lead screw motor 13-2, nut 13-3, movable plate 14, groove seat 15, first guide rail 15-1, base plate 16, motor fixing seat 16-1, gear motor 16-2, gear 16-3, rack-plate 17, chute 17-1, second guide rail 18, roller bearing 19, groove 19-1, blade 19-2, motor 21, belt gear 22, staged panel 23, top panel 23-1, lower panel 23-2, mair motor 24, cam turntable 25, drive motors 25-1, the axis of guide 26, gathering sill 26-1.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described:
With reference to accompanying drawing 1-6: this fully-automatic capsule bacterial classification machine, comprise support body 1, support body 1 is provided with feeding track 2, these feeding track 2 front-end and back-end are provided with conveying axis 3, this conveying axis 3 is provided with sprocket wheel 3-1, sprocket wheel 3-1 is connected with the chain 3-2 be meshed with sprocket wheel 3-1, chain 3-2 is provided with the push pedal 3-3 be distributed on chain 3-2, feeding track 2 is divided into blanking holder 4, punching holder 5 and bacterial classification holder 6, elevating mechanism 7 is provided with above punching holder 5, elevating mechanism 7 comprises guide rod 7-1, adjustable shelf 7-2 and drive unit 7-3, adjustable shelf 7-2 is socketed on guide rod 7-1, support body 1 is provided with the gripper shoe 7-4 for location guide 7-1, adjustable shelf 7-2 is connected with drive unit 7-3, drive unit 7-3 is arranged on support body 1, gripper shoe 7-4 top, and adjustable shelf 7-2 is also provided with the perforating needle 7-5 be distributed on adjustable shelf 7-2, capsules strain plate 6-1 is provided with above bacterial classification holder 6, capsules strain plate 6-1 has the capsule putting hole 6-2 be distributed on capsules strain plate 6-1, capsules strain 6-3 is placed with in capsule putting hole 6-2, capsules strain plate 6-1 is connected with horizontal mobile device 8 and longitudinal moving device 9 for driving capsules strain plate 6-1, punching fixed mount 5 sidepiece is also connected with fixed head 12, horizontal mobile device 8 is placed on fixed head 12, horizontal mobile device 8 comprises pedestal 13, ball screw 13-1 and lead screw motor 13-2, lead screw motor 13-2 is installed on pedestal 13 sidepiece, ball screw 13-1 mono-is rotationally connected with in lead screw motor 13-2 through pedestal 13, other end is installed on pedestal 13, ball screw 13-1 overcoat has the nut 13-3 of mobile link, nut 13-3 is plugged with dismountable movable plate 14, movable plate 14 bottom is provided with groove seat 15, groove seat 15 bottom mobile link has the first guide rail 15-1, this first guide rail 15-1 is placed in fixed head 12 top, pedestal 13 sidepiece, longitudinal moving device 9 is placed in horizontal mobile device 8 front end, longitudinal moving device 9 comprises base plate 16, motor fixing seat 16-1 and gear motor 16-2, motor fixing seat 16-1 is installed on base plate 16, gear motor 16-2 is installed on motor fixing seat 16-1 top, gear motor 16-2 is provided with gear 16-3, gear 16-3 sidepiece is connected with the rack-plate 17 be meshed with gear 16-3, rack-plate 17 has chute 17-1, in chute 17-1, mobile link has the second guide rail 18 matched with chute 17-1, and rack-plate 17 is connected with capsules strain plate 6-1, also be provided with push-down head 7-6 above capsules strain plate 6-1, this push-down head 7-6 is installed on adjustable shelf 7-2, the motor 25-1 that drive unit 7-3 comprises cam turntable 25 and rotates for driving cam rotating disk 25, adjustable shelf 7-2 is provided with the axis of guide 26, has the gathering sill 26-1 driving adjustable shelf 7-2 to be elevated by the axis of guide 25 in cam turntable 25, drive unit 7-3 is cylinder or hydraulic cylinder, blanking holder 4 top is provided with material-falling hopper 10, and material-falling hopper 10 is connected with the placement plate 10-1 that side is cambered surface, and material-falling hopper 10 has into and out of synchronous material mouth 10-2, material-falling hopper 10 is provided with the disinfection tank 11 be placed in inside material-falling hopper 10, disinfection tank 11 is connected with sparge pipe 11-1, is connected with sterilization shower nozzle 11-2 below sparge pipe 11-1, perforating needle 7-5 is consistent with push-down head 7-6 quantity, and the distance between the Distance geometry push-down head 7-6 between perforating needle 7-5 is equal, support body 1 below feeding track 2 is provided with staged panel 23, staged panel 23 is divided into top panel 23-1 and lower panel 23-2, lower panel 23-2 is provided with mair motor 24, mair motor 24 one end is provided with sprocket wheel 3-1, top panel 23-1 is provided with conveying axis 3, and sprocket wheel 3-1 is connected by chain 3-2 with the sprocket wheel 3-1 on conveying axis 3.In use, mair motor 24 drives conveying axis 3 to make sprocket wheel 3-1 realize rotating, and drive chain 3-1 shuttling movement simultaneously, several push pedals 3-3 be arranged on chain 3-1 also moves thereupon, bacterium rod falls into in feeding track 2 by material-falling hopper 4-1, while bacterium rod pushes to punching holder 5 place, thimerosal in disinfection tank 11 to be touched by sparge pipe 11-1 and spills to bacterium rod surface by sterilization shower nozzle 4-2, carry out disinfection, adjustable shelf 7-2 on elevating mechanism 7 drives perforating needle 7-5 to decline, realize bacterium bastinade hole, meanwhile, push pedal 3-3 continues the bacterium rod having beaten hole to push to bacterial classification holder 6 place, the push-down head 7-6 be together mounted on elevating mechanism 7 with perforating needle 7-5 presses down, capsules strain 6-3 in capsules strain plate 6-1 is depressed in the hole accomplished fluently in advance, in order to the capsules strain 6-3 in each capsule putting hole of capsules strain plate 6-1 6-2 can both being used, capsules strain plate 6-1 realizes 4 directions all around by horizontal mobile device 8 and longitudinal moving device 9 and moves, pedestal 13 on horizontal mobile device 8 to be arranged on fixed head 12, ball screw 13-1 is connected in pedestal 13 by lead screw motor 13-2, utilize the operation principle of ball screw 13-1, the nut 13-3 be socketed in ball screw 13-1 realizes moving left and right, also the movable plate 14 be plugged in nut 13-3 is driven to move left and right, the groove seat 15 of movable plate 14 bottom matches with the first guide rail 15-1, also promote longitudinal moving device 9 while horizontal mobile device 8 movement to move forward, base plate 16 on longitudinal moving device 9 is arranged on fixed head 12, motor fixing seat 16-1 is arranged on base plate 16, gear motor 16-2 is arranged in motor fixing seat 16-1, gear motor 16-2 driven gear 16-3 rotates, the rack-plate 17 engaged with gear 16-3 also moves forward and backward thereupon, the chute 17-1 that rack-plate 17 is offered matches with the second guide rail 18, realize stable mobile, increase work efficiency.
With reference to accompanying drawing 7-8: support body 1 is provided with the roller bearing 19 be rotatably connected on below capsules strain plate 6-1, roller bearing 19 has groove 19-1, groove 19-1 sidewall is connected with blade 19-2, and roller bearing 19 is rotatably connected to motor 21 by toothed timing belt 20, and roller bearing 19 and motor 21 are all provided with belt gear 22.During use, motor 21 drives roller bearing 19 to rotate by toothed timing belt 20, and while rotation, blade 19-2 removes capsules strain plate 6-1 sealer.
Although the present invention has illustrated by reference to preferred embodiment and has described, those skilled in the art should understand, and in the scope of claims, can do the various change in form and details.
Claims (8)
1. a fully-automatic capsule bacterial classification machine, comprise support body (1), it is characterized in that: described support body (1) is provided with feeding track (2), this feeding track (2) front-end and back-end are provided with conveying axis (3), this conveying axis (3) is provided with sprocket wheel (3-1), described sprocket wheel (3-1) is connected with the chain (3-2) be meshed with sprocket wheel (3-1), described chain (3-2) is provided with the push pedal (3-3) be distributed on chain (3-2), described feeding track (2) is divided into blanking holder (4), punching holder (5) and bacterial classification holder (6), described punching holder (5) top is provided with elevating mechanism (7), described elevating mechanism (7) comprises guide rod (7-1), adjustable shelf (7-2) and drive unit (7-3), described adjustable shelf (7-2) is socketed on guide rod (7-1), described support body (1) is provided with the gripper shoe (7-4) for location guide (7-1), described adjustable shelf (7-2) is connected with drive unit (7-3), described drive unit (7-3) is arranged on support body (1), gripper shoe (7-4) top, described adjustable shelf (7-2) is also provided with the perforating needle (7-5) be distributed on adjustable shelf (7-2), described bacterial classification holder (6) top is provided with capsules strain plate (6-1), described capsules strain plate (6-1) has the capsule putting hole (6-2) be distributed on capsules strain plate (6-1), capsules strain (6-3) is placed with in described capsule putting hole (6-2), described capsules strain plate (6-1) is connected with horizontal mobile device (8) for driving capsules strain plate (6-1) and longitudinal moving device (9), described punching fixed mount (5) sidepiece is also connected with fixed head (12), described horizontal mobile device (8) is placed on fixed head (12), described horizontal mobile device (8) comprises pedestal (13), ball screw (13-1) and lead screw motor (13-2), described lead screw motor (13-2) is installed on pedestal (13) sidepiece, described ball screw (13-1) one is rotationally connected with in lead screw motor (13-2) through pedestal (13), other end is installed on pedestal (13), described ball screw (13-1) overcoat has the nut (13-3) of mobile link, described nut (13-3) is plugged with dismountable movable plate (14), movable plate (14) bottom is provided with groove seat (15), groove seat (15) bottom mobile link has the first guide rail (15-1), this first guide rail (15-1) is placed in fixed head (12) top, pedestal (13) sidepiece, described longitudinal moving device (9) is placed in horizontal mobile device (8) front end, described longitudinal moving device (9) comprises base plate (16), motor fixing seat (16-1) and gear motor (16-2), described motor fixing seat (16-1) is installed on base plate (16), described gear motor (16-2) is installed on motor fixing seat (16-1) top, described gear motor (16-2) is provided with gear (16-3), described gear (16-3) sidepiece is connected with the rack-plate (17) be meshed with gear (16-3), rack-plate (17) has chute (17-1), described chute (17-1) interior mobile link has the second guide rail (18) matched with chute (17-1), described rack-plate (17) is connected with capsules strain plate (6-1), capsules strain plate (6-1) top is also provided with push-down head (7-6), and this push-down head (7-6) is installed on adjustable shelf (7-2).
2. fully-automatic capsule bacterial classification machine according to claim 1, it is characterized in that: the drive motors (25-1) that described drive unit (7-3) comprises cam turntable (25) and rotates for driving cam rotating disk (25), described adjustable shelf (7-2) is provided with the axis of guide (26), has the gathering sill (26-1) driving adjustable shelf (7-2) to be elevated by the axis of guide (25) in described cam turntable (25).
3. fully-automatic capsule bacterial classification machine according to claim 2, is characterized in that: described drive unit (7-3) is cylinder or hydraulic cylinder.
4. fully-automatic capsule bacterial classification machine according to claim 1, it is characterized in that: described blanking holder (4) top is provided with material-falling hopper (10), material-falling hopper (10) is connected with the placement plate (10-1) that side is cambered surface, and material-falling hopper (10) has into and out of synchronous material mouth (10-2).
5. fully-automatic capsule bacterial classification machine according to claim 4, it is characterized in that: described material-falling hopper (10) is provided with the disinfection tank (11) being placed in material-falling hopper (10) inner side, disinfection tank (11) is connected with sparge pipe (11-1), sparge pipe (11-1) below is connected with sterilization shower nozzle (11-2).
6. fully-automatic capsule bacterial classification machine according to claim 1, it is characterized in that: described support body (1) is provided with the roller bearing (19) being rotatably connected on capsules strain plate (6-1) below, described roller bearing (19) has groove (19-1), groove (19-1) sidewall is connected with blade (19-2), described roller bearing (19) is rotatably connected to motor (21) by toothed timing belt (20), and described roller bearing (19) and motor (21) are all provided with belt gear (22).
7. fully-automatic capsule bacterial classification machine according to claim 1, is characterized in that: described perforating needle (7-5) is consistent with push-down head (7-6) quantity, the distance between the Distance geometry push-down head (7-6) between perforating needle (7-5) is equal.
8. fully-automatic capsule bacterial classification machine according to claim 1, it is characterized in that: the support body (1) of feeding track (2) below is provided with staged panel (23), described staged panel (23) is divided into top panel (23-1) and lower panel (23-2), described lower panel (23-2) is provided with mair motor (24), mair motor (24) one end is provided with sprocket wheel (3-1), described top panel (23-1) is provided with conveying axis (3), and described sprocket wheel (3-1) is connected by chain (3-2) with the sprocket wheel (3-1) on conveying axis (3).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410635436.8A CN104429595B (en) | 2014-11-12 | 2014-11-12 | Fully-automatic capsule inoculation device |
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|---|---|---|---|
| CN201410635436.8A CN104429595B (en) | 2014-11-12 | 2014-11-12 | Fully-automatic capsule inoculation device |
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| CN104429595A true CN104429595A (en) | 2015-03-25 |
| CN104429595B CN104429595B (en) | 2016-06-15 |
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| CN105596216A (en) * | 2015-12-30 | 2016-05-25 | 陆永超 | Fully automatic capsule hole puncher |
| CN105596215A (en) * | 2015-12-30 | 2016-05-25 | 新昌县捷奥激光制品有限公司 | Capsule punching equipment |
| CN106613343A (en) * | 2016-12-05 | 2017-05-10 | 丽水市林业科学研究院 | Automatic strain crushing and quantitative strain distributing and inoculating device of edible fungus inoculation machine |
| CN107836285A (en) * | 2017-12-11 | 2018-03-27 | 浙江宏业装备科技有限公司 | One kind lifting mushroom culturing device |
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| CN113207555A (en) * | 2021-04-01 | 2021-08-06 | 庆元县食用菌产业中心(庆元县食用菌科研中心) | Do benefit to disc formula inoculation device for mushroom bacterial of raising efficiency |
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