CN104207298A - Method for preventing browning in production of konjak powder - Google Patents

Method for preventing browning in production of konjak powder Download PDF

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Publication number
CN104207298A
CN104207298A CN201410345038.2A CN201410345038A CN104207298A CN 104207298 A CN104207298 A CN 104207298A CN 201410345038 A CN201410345038 A CN 201410345038A CN 104207298 A CN104207298 A CN 104207298A
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CN
China
Prior art keywords
konjak
amorphophallus rivieri
food made
slice food
konjaku
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410345038.2A
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Chinese (zh)
Inventor
李斌
贾伟
李晶
刘石林
冉农平
李才国
陈家松
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HUBEI JIANSHI NONGTAI INDUSTRY Co Ltd
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HUBEI JIANSHI NONGTAI INDUSTRY Co Ltd
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Priority to CN201410345038.2A priority Critical patent/CN104207298A/en
Publication of CN104207298A publication Critical patent/CN104207298A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3463Organic compounds; Microorganisms; Enzymes
    • A23L3/3571Microorganisms; Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • A23L3/42Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution with addition of chemicals before or during drying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/40Colouring or decolouring of foods
    • A23L5/41Retaining or modifying natural colour by use of additives, e.g. optical brighteners
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Noodles (AREA)

Abstract

The invention discloses a method for preventing browning in production of konjak powder. The method particularly includes following steps: mixing konjak flying powder with papain and spraying the konjak flying powder and the papain on fresh cut konjak pieces for enabling the powder fully covers surfaces of the fresh cut konjak pieces. Glucomannan has a quite strong water-absorbing property and can absorb moisture on the surfaces of the fresh cut konjak piece to form a hydration film so that an oxygen-insulation effect is achieved. In addition, by means of color protection of the papain, a quite good color-protective effect is achieved. By means of the color-protective method combined with a conventional production technology of the konjak powder, an object of producing high-quality konjak powder is achieved.

Description

A kind of prevent konjaku flour from producing in there is the method for brown stain
Technical field
The present invention relates to konjaku flour manufacture field, espespecially a kind of easy to operate, technique is simple, and the method for brown stain occurs in can preventing konjaku flour from producing significantly effect of color protection.
Background technology
Fresh Amorphophallus rivieri material ratio general agricultural byproducts material is special, and main manifestations is that water content is high, reaches 80%-85%, and dry run dehydrating amount is large; The hydrophily that Glucomannan is extremely strong, makes dehydration more difficult; Be rich in the materials such as polyphenol oxidase in fresh Amorphophallus rivieri material, especially easily enzymatic browning occur, protect look difficulty.These three factors combine the difficulty causing fresh Amorphophallus rivieri to dewater and increase.
The fresh bulb volume of konjaku is large, and property is tender and crisp, very easily sustains damage because colliding in the process of transport.Therefore, fresh Amorphophallus rivieri is shelf-stable not, very easily rotten, corrupt.After fresh taro results, should carry out in raw material grown place roughing such as dehydrating as early as possible.
Pigment produces and controls not only to carry out adequate colouration to food, also can give food some special physiological function; But sometimes also can produce with some poisonous and harmful substances.As Maillard reaction may produce the harmful substances such as acrylamide, control browning and use sulfur dioxide to cause sulfur content to exceed standard, produce required color and luster and add synthetic dyestuff for reaching and cause food-safety problem etc., day by day become people's focus.In konjaku flour process, because brown stain effect produces brown pigment, cause konjaku flour appearance luster to change, reduce its quality.
In the process of traditional production konjaku flour, the means adopting stove drying to steam carry out protecting look, this method had both polluted preliminary working environment, final konjaku flour SO2 content overproof can be caused again, subsequent processes complexity and cost are increased, has had a strong impact on China's konjaku flour competitiveness in the international market.In up-to-date GB, regulation sulfur dioxide residual quantity will reach the standard of 0.9g/kg.It is imperative that this just makes to change conventional machining process, is badly in need of a kind of simple low-sulfur or the konjaku flour technique without sulphur.The patent No. 01128843 discloses one " Sulfurless processing method for konjak ", the method adopts konjaku and plant amylum (or cellulose or hemicellulose) mix, co-grinding protects look, can play effect of color protection to a certain extent, but the adhesiveness of the method starch used or cellulose and konjaku fresh slices not very good.
Summary of the invention
For solving the problem, the invention provides a kind of method preventing from occurring in konjaku flour production brown stain, utilize the effect of polyphenol oxidase in the hydrolysis konjaku of the oxygen barrier effect after the water suction of konjaku glucomannan in fry starch of konjak film forming and papain, have easy to operate, technique is simple, effect of color protection is remarkable, and fry starch of konjak recycles and lower-cost feature, is applicable to suitability for industrialized production.
For achieving the above object, the present invention adopts following technical scheme to be: concrete grammar is as follows:
There is a method for brown stain in preventing konjaku flour from producing, comprise the steps:
(1) raw material preparation: remove konjaku main bud and coring, to scrub konjaku with brush cleaning skinning machine and rubs, clean up and remove the peel;
(2) cut into slices: slicer is cut into the slice food made from Amorphophallus rivieri of same thickness cleaned konjaku;
(3) toner preparation is protected: prepare fry starch of konjak and papain (60,000-200 ten thousand unit of activity) with 10 00:0.01---1000:10 ratios, mixed by batch mixer gradation;
(4) protect look: the color stabilizer of mixing is evenly spread across on slice food made from Amorphophallus rivieri by powdering machine, make powder fully cover slice food made from Amorphophallus rivieri surface, thus prevent the brown stain in follow-up drying operation;
(5) dry: belt drying equipment dries the slice food made from Amorphophallus rivieri through protecting look;
(6) pulverize: dried slice food made from Amorphophallus rivieri is pulverized by pulverizer;
(7) grind: the konjaku flour after grinding machine for grinding pulverizing;
(8) sorting: vibrating screen classifier filters out the powder of suitable order number.
Wherein, in step 3, described fry starch of konjak belongs to low-sulfur fry starch of konjak.
Wherein, in step 3, described fry starch of konjak belongs to without sulphur fry starch of konjak.
Wherein, in step 5, the bake out temperature of described belt drying equipment is located at 60 DEG C and dry slice food made from Amorphophallus rivieri 6h, reaches 13%-15% to slice food made from Amorphophallus rivieri moisture.
Wherein, in step 8, described order number is between 40 order-120 orders.
Advantageous effect of the present invention is embodied in: this method make use of this material capable of circulation of fry starch of konjak, economic and practical, and protect look by the pressed powder that is compounded with papain, good effect of color protection can be played, the product purity obtained is high, free from admixture, color and luster are in vain fresh, and whole technological process is simple, and equipment investment is little, cost is lower, the good quality of super quality and competitive price.Fry starch of konjak can play oxygen barrier effect better, and the use of fry starch of konjak also serves the effect of twice laid, economic environmental protection.Especially coordinate papain to use, utilize papain to protein in konjaku (comprising the hydrolysis of polyphenol oxidase), got the effect preventing brown stain extremely significantly.In the fry starch of konjak that current commodity can be sold, there is certain sulfur dioxide residue, therefore the konjaku flour of preparation belongs to low-sulfur konjaku flour, coordinate papain then can manufacture the pure white KGM without sulphur of color and luster according to without sulphur fry starch of konjak.
Accompanying drawing explanation
Fig. 1 is dried taro angle figure.
Fig. 2 is the photo figure after each group of taro angle is pulverized.
Fig. 3 is sample a value figure.
Fig. 4 is sample b value figure.
Fig. 5 is sample L value figure.
Fig. 6 is sample W value figure.
Detailed description of the invention
Refer to shown in Fig. 1-6, the present invention gets fresh Amorphophallus rivieri 30kg about example 1 and puts into brush cleaning skinning machine and clean, and its epidermis is removed, and rejects terminal bud; Slicer is adopted to be cut into sheet cleaned fresh Amorphophallus rivieri; Weigh fry starch of konjak 4kg, 600,000 unit of activity papain 0.04g, are mixed color stabilizer gradation by batch mixer; Utilize powdering machine that the color stabilizer of mixing is spread across on fresh-cut slice food made from Amorphophallus rivieri; Putting into belt drying equipment dry 6h at 60 DEG C by protecting the slice food made from Amorphophallus rivieri after look, reaching 13%-15% to its moisture; Dried slice food made from Amorphophallus rivieri is pulverized by pulverizer; Konjaku flour after being ground by grinder; Konjaku flour after grinding is placed on vibrating screen classifier 40 order and 120 order layering screens screen on the net.Reach 18000cp through inspection konjaku flour viscosity, sulfur dioxide residual quantity is at 0.11g/kg, and color is pure white, complies with the national standard requirements.
Example 2 is got fresh Amorphophallus rivieri 30 kg and is put into brush cleaning skinning machine and clean, and its epidermis is removed, and rejects terminal bud; Slicer is adopted to be cut into sheet cleaned fresh Amorphophallus rivieri.Weigh starch 2 kg, as No. 1 group; Weigh starch 2 kg, 2,000,000 unit of activity papain 2g, are mixed into and protect toner end, as No. 2 groups; Weigh fry starch of konjak 2kg, as No. 3 groups; Weigh fry starch of konjak 2kg, 2,000,000 unit of activity papain 0.2g, are mixed into and protect toner end, as No. 4 groups.Utilize powdering machine that the color stabilizer of mixing is spread across on fresh-cut slice food made from Amorphophallus rivieri; Putting into belt drying equipment dry 6h at 60 DEG C by protecting the slice food made from Amorphophallus rivieri after look, reaching 13%-15% to its moisture; Dried slice food made from Amorphophallus rivieri is pulverized by pulverizer; Konjaku flour after being ground by grinder; Konjaku flour after grinding is placed on vibrating screen classifier 40 order and 120 order layering screens screen on the net.Its sulfur dioxide residual quantity is all at 0.10-0.11g/kg, and the performance of prevent-browning effect is upper: dry slice food made from Amorphophallus rivieri outward appearance and see Fig. 1, fine powder picture is shown in 2, and fine powder whiteness test is shown in Fig. 3-6, and visible fry starch of konjak and papain combination group have best whiteness brightness.
Above embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that the common engineers and technicians in this area make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determine.

Claims (5)

1. there is a method for brown stain in preventing konjaku flour from producing, comprise the steps:
(1) raw material preparation: remove konjaku main bud and coring, to scrub konjaku with brush cleaning skinning machine and rubs, clean up and remove the peel;
(2) cut into slices: slicer is cut into the slice food made from Amorphophallus rivieri of same thickness cleaned konjaku;
(3) toner preparation is protected: prepare fry starch of konjak and papain (60,000-200 ten thousand unit of activity) with 10 00:0.01---1000:10 ratios, mixed by batch mixer gradation;
(4) protect look: the color stabilizer of mixing is evenly spread across on slice food made from Amorphophallus rivieri by powdering machine, make powder fully cover slice food made from Amorphophallus rivieri surface, thus prevent the brown stain in follow-up drying operation;
(5) dry: belt drying equipment dries the slice food made from Amorphophallus rivieri through protecting look;
(6) pulverize: dried slice food made from Amorphophallus rivieri is pulverized by pulverizer;
(7) grind: the konjaku flour after grinding machine for grinding pulverizing;
(8) sorting: vibrating screen classifier filters out the powder of suitable order number.
2. the method for brown stain occurs in preventing konjaku flour from producing according to a kind of described in claim 1, and it is characterized in that: in step 3, described fry starch of konjak belongs to low-sulfur fry starch of konjak.
3. the method for brown stain occurs in preventing konjaku flour from producing according to a kind of described in claim 1, and it is characterized in that: in step 3, described fry starch of konjak belongs to without sulphur fry starch of konjak.
4. in preventing konjaku flour from producing according to a kind of described in claim 1, there is the method for brown stain, it is characterized in that: in step 5, the bake out temperature of described belt drying equipment is located at 60 DEG C and dry slice food made from Amorphophallus rivieri 6h, reaches 13%-15% to slice food made from Amorphophallus rivieri moisture.
5. the method for brown stain occurs in preventing konjaku flour from producing according to a kind of described in claim 1, and it is characterized in that: in step 8, described order number is between 40 order-120 orders.
CN201410345038.2A 2014-07-18 2014-07-18 Method for preventing browning in production of konjak powder Pending CN104207298A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104605293A (en) * 2015-03-05 2015-05-13 四川森态源生物科技有限公司 Preparation technology for high-purity ultramicro particle brownless konjac powder
CN108740888A (en) * 2018-06-12 2018-11-06 湖南博嘉魔力农业科技有限公司 A kind of no sulphur slice food made from Amorphophallus rivieri and its processing method
CN111264810A (en) * 2020-03-06 2020-06-12 陕西理工大学 Processing method for industrial production of konjac fine powder

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Publication number Priority date Publication date Assignee Title
CN101347218A (en) * 2007-07-21 2009-01-21 西昌学院 Method for processing fine powder of konjak
CN102106518A (en) * 2011-02-15 2011-06-29 湖北一致魔芋生物科技有限公司 Method for preparing sulfur-free konjac fine flour
CN102187986A (en) * 2010-03-03 2011-09-21 陕西理工学院 Rapid processing method of low-sulfur konjac powder
CN102524707A (en) * 2012-01-06 2012-07-04 陕西天元隆农业科技有限公司 Konjac processing process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101347218A (en) * 2007-07-21 2009-01-21 西昌学院 Method for processing fine powder of konjak
CN102187986A (en) * 2010-03-03 2011-09-21 陕西理工学院 Rapid processing method of low-sulfur konjac powder
CN102106518A (en) * 2011-02-15 2011-06-29 湖北一致魔芋生物科技有限公司 Method for preparing sulfur-free konjac fine flour
CN102524707A (en) * 2012-01-06 2012-07-04 陕西天元隆农业科技有限公司 Konjac processing process

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夏俊: "二氧化硫对魔芋精粉品质的影响与作用机制初探", 《中国优秀硕士论文全文数据库工程科技I辑》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104605293A (en) * 2015-03-05 2015-05-13 四川森态源生物科技有限公司 Preparation technology for high-purity ultramicro particle brownless konjac powder
CN108740888A (en) * 2018-06-12 2018-11-06 湖南博嘉魔力农业科技有限公司 A kind of no sulphur slice food made from Amorphophallus rivieri and its processing method
CN108740888B (en) * 2018-06-12 2022-01-25 湖南博嘉魔力农业科技有限公司 Sulfur-free konjac slice and processing method thereof
CN111264810A (en) * 2020-03-06 2020-06-12 陕西理工大学 Processing method for industrial production of konjac fine powder

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Application publication date: 20141217