CN111264810A - Processing method for industrial production of konjac fine powder - Google Patents

Processing method for industrial production of konjac fine powder Download PDF

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Publication number
CN111264810A
CN111264810A CN202010149851.8A CN202010149851A CN111264810A CN 111264810 A CN111264810 A CN 111264810A CN 202010149851 A CN202010149851 A CN 202010149851A CN 111264810 A CN111264810 A CN 111264810A
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China
Prior art keywords
konjac
processing method
fresh
konjak
fine powder
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CN202010149851.8A
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Chinese (zh)
Inventor
张东生
孙伟
段博峰
李志安
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Shaanxi University of Technology
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Shaanxi University of Technology
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Priority to CN202010149851.8A priority Critical patent/CN111264810A/en
Publication of CN111264810A publication Critical patent/CN111264810A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/10Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
    • A23L19/115Konjak; Konntaku
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/40Colouring or decolouring of foods
    • A23L5/41Retaining or modifying natural colour by use of additives, e.g. optical brighteners
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • A23N12/023Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention discloses a processing method for industrial production of konjak fine powder, which comprises the following steps: cleaning and peeling the fresh konjak, removing root hairs and bud eyes; slicing or slitting by using a slicer; performing enzyme inhibiting and color protecting treatment by using acid or enzyme; carrying out quick drying treatment; crushing; crushing and grinding for multiple times until the grain size grade of the fine powder is reached; separating to remove flying powder impurities to obtain refined rhizoma Amorphophalli powder; sterilizing, bagging, sealing and performing light inspection; the method is an industrial mechanical operation, has the advantages of high production speed, high efficiency and good product quality, realizes the purpose of industrial mass production, eliminates the problem of bacterial infection of the konjac fine powder by a sulfur-free enzyme inhibiting and low-temperature workshop technology, solves the problems of moisture bacteria mildew, sulfur content and the like of the konjac brought by workshop production, achieves the purposes of no vulcanization and no gelatinization of the konjac fine powder, and promotes the development of the konjac processing industry and the quality of the konjac fine powder.

Description

Processing method for industrial production of konjac fine powder
Technical Field
The invention relates to the field of industrial production of agricultural and sideline products, in particular to a processing method for industrial production of konjac fine powder.
Background
Konjak belongs to tubers of perennial herbaceous plants in the family of Araceae, more than 260 varieties exist all over the world, more than 20 varieties exist in China, and a large number of artificial plants are widely planted in mountainous and hilly lands of Yangtze river basin and become unique plant resources in China. The konjak is rich in nutrition, can be used as a natural food additive after being crushed into particles, has excellent characteristics of suspension, thickening property, emulsifying property and the like, is a very good quality improver, and has been widely applied to the fields of food, medicine, petroleum, buildings and the like;
the konjak processing industry in China begins in the last 80 th century, corresponding equipment and technology are lacked, so that the development of the magic field processing industry is slow, konjak processing is still in the initial processing stage, and the produced konjak powder has the quality problems of high sulfur content, serious gelatinization, large particle size and the like and cannot reach the fine powder level, so that the konjak powder is mostly consumed as bionic food and is difficult to apply to high-end industry;
at present, a great proportion of manufacturers in the konjak processing industry process and produce konjak powder in a family workshop mode, and have the problems of low efficiency, small yield and poor quality, and simultaneously, the konjak mildew and fungus generation, great nutrition loss and waste are caused in the processing process due to untimely production, so that the development of the domestic refined powder processing industry is limited, and therefore, the invention provides a processing method for the industrial production of konjak refined powder, and the defects in the prior art are overcome.
Disclosure of Invention
Aiming at the problems, the invention provides a processing method for industrial production of konjak fine powder, which is an industrial mechanical operation, has the advantages of high production speed and efficiency and good product quality, realizes the aim of industrial mass production, eliminates the bacterial infection problem of the konjak fine powder by a sulfur-free enzyme inhibiting and low-temperature workshop technology, solves the problems of damp bacteria and mildew, sulfur and the like of the konjak caused by workshop production, achieves no vulcanization and gelatinization of the konjak fine powder, and promotes the development of the konjak processing industry and the quality of the konjak fine powder.
The invention provides a processing method for industrial production of konjak fine powder, which comprises the following steps:
the method comprises the following steps: firstly, pretreating fresh konjak in a drum type cleaning machine, wherein the pretreatment comprises cleaning and peeling, removing root hairs and removing bud eyes;
step two: slicing or slitting the pretreated fresh konjak by using a slicing machine;
step three: carrying out enzyme inhibiting and color protecting treatment on the sliced or sliced fresh konjak by using acid or enzyme;
step four: carrying out quick drying treatment on the fresh konjac subjected to color protection treatment in an airflow drying device in a hot air drying mode;
step five: pulverizing the dried fresh rhizoma Amorphophalli in a hammer mill with additional liquid nitrogen cooling device to obtain rhizoma Amorphophalli dry granule;
step six: carrying out multi-pass grinding and grinding on the konjac dry particles in a roller type grinding machine in a low-temperature workshop until the particle size grade of the fine powder is reached;
step seven: separating the crushed and ground konjac dry particle powder by using powder sieving equipment, and removing flying powder impurities to obtain konjac fine powder;
step eight: sterilizing, bagging, sealing and lamp-inspecting the qualified konjac powder.
The further improvement lies in that: the drum-type cleaning machine in the step one is a drum-type cleaning machine with an electromagnetic adsorption function, the fresh konjak is peeled, root hairs and bud eyes are removed under the action of the steel wire brush in the drum-type cleaning machine, and then the steel wire iron filings of the fresh konjak wife are separated from the drum-type cleaning machine under the action of the electromagnetic adsorption.
The further improvement lies in that: and in the second step, when the slicing machine is used for slicing or slitting, a stainless steel blade or a bamboo knife is used for slicing or slitting, and the slicing thickness is 0.3-1.2 cm.
The further improvement lies in that: in the third step, when enzyme inhibiting and color protecting treatment is carried out on the sliced or sliced fresh konjak by using acid, acid hydrolysis method color protecting treatment is carried out by using any one of citric acid, oxalic acid, ascorbic acid, sulfite and hydrosulfide with different concentrations.
The further improvement lies in that: and in the third step, when enzyme is used for carrying out enzyme inhibition and color protection treatment on the sliced or cut fresh konjak, the mixture of cellulase and hemicellulase with different concentrations is adopted for carrying out enzymolysis color protection treatment.
The further improvement lies in that: and in the fourth step, when a hot air drying mode is adopted for rapid drying treatment, the hot air temperature and the drying time are controlled according to the thickness of the fresh konjac slices or slices and the paving thickness during drying, the moisture of the fresh konjac slices or slices is finally controlled to be 8% -12%, the surface quality of the fresh konjac slices or slices needs to be observed in the drying process, and the fact that gelatinization black spots cannot appear on the surfaces of the fresh konjac slices or slices is guaranteed.
The further improvement lies in that: in the fifth step, the particle size of the dry konjak particles needs to be controlled to be phi 1 mm-phi 3 mm.
The further improvement lies in that: in the sixth step, the temperature of the production workshop of the roller mill needs to be controlled to be lower than 15 ℃.
The invention has the beneficial effects that: the method is an industrial mechanical operation, has the advantages of high production speed, high efficiency and good product quality, realizes the purpose of industrial mass production, eliminates the problem of bacterial infection of the konjac fine powder by a sulfur-free enzyme inhibiting and low-temperature workshop technology, solves the problems of moisture bacteria mildew, sulfur content and the like of the konjac brought by workshop production, achieves the purposes of no vulcanization and no gelatinization of the konjac fine powder, and promotes the development of the konjac processing industry and the quality of the konjac fine powder.
Detailed Description
In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
Example one
The embodiment provides a processing method for industrial production of konjac fine powder, which comprises the following steps:
the method comprises the following steps: firstly, pretreating fresh konjak in a drum-type cleaning machine, wherein the pretreatment comprises cleaning and peeling, root whisker removal and bud eye removal, the drum-type cleaning machine is a drum-type cleaning machine with an electromagnetic adsorption function, the fresh konjak is peeled, root whisker removal and bud eye removal in the drum-type cleaning machine under the action of a steel wire brush, and then steel wire iron chips of a fresh konjak wife are separated from the drum-type cleaning machine under the action of the electromagnetic adsorption;
step two: slicing the pretreated fresh konjac by using a slicing machine, and slicing by using a stainless steel blade, wherein the slicing thickness is 0.3 cm;
step three: performing enzyme inhibiting and color protecting treatment on the sliced fresh konjak by using acid, and performing acidolysis color protecting treatment by using citric acid with different concentrations;
step four: carrying out rapid drying treatment on the color-protected fresh konjac in an airflow drying device in a hot air drying mode, controlling the hot air temperature and the drying time according to the thickness of the fresh konjac slices and the paving thickness during drying, and finally controlling the moisture of the fresh konjac slices to be 10%, wherein the surface quality of the fresh konjac slices needs to be observed in the drying process, so that the gelatinization black spots cannot appear on the surfaces of the fresh konjac slices;
step five: pulverizing the dried fresh rhizoma Amorphophalli in a hammer mill with additional liquid nitrogen cooling device to obtain dry rhizoma Amorphophalli granules, and controlling particle diameter of the dry rhizoma Amorphophalli granules to be 2 mm;
step six: carrying out multi-pass grinding and grinding on the konjac dry particles in a roller type grinding machine in a low-temperature workshop until the particle size level of the fine powder is reached, and controlling the temperature of a production workshop of the roller type grinding machine to be lower than 15 ℃;
step seven: separating the crushed and ground konjac dry particle powder by using powder sieving equipment, and removing flying powder impurities to obtain konjac fine powder;
step eight: sterilizing, bagging, sealing and lamp-inspecting the qualified konjac powder.
Example two
The embodiment provides a processing method for industrial production of konjac fine powder, which comprises the following steps:
the method comprises the following steps: firstly, pretreating fresh konjak in a drum-type cleaning machine, wherein the pretreatment comprises cleaning and peeling, root whisker removal and bud eye removal, the drum-type cleaning machine is a drum-type cleaning machine with an electromagnetic adsorption function, the fresh konjak is peeled, root whisker removal and bud eye removal in the drum-type cleaning machine under the action of a steel wire brush, and then steel wire iron chips of a fresh konjak wife are separated from the drum-type cleaning machine under the action of the electromagnetic adsorption;
step two: cutting the pretreated fresh konjak into strips by using a slicing machine, and cutting the strips by using a stainless steel blade, wherein the thickness of the cut strips is 0.8 cm;
step three: carrying out enzymolysis method color protection treatment on the fresh konjac subjected to slitting by adopting a mixture of cellulase and hemicellulase with different concentrations;
step four: carrying out quick drying treatment on the color-protected fresh konjac in an air flow drying device in a hot air drying mode, controlling the hot air temperature and the drying time according to the thickness of the fresh konjac slivers and the paving thickness during drying, and finally controlling the moisture of the fresh konjac slivers to be 10%, wherein the surface quality of the fresh konjac slivers needs to be observed in the drying process, so that the gelatinization black spots cannot be formed on the surfaces of the fresh konjac slivers;
step five: pulverizing the dried fresh rhizoma Amorphophalli in a hammer mill with additional liquid nitrogen cooling device to obtain dry rhizoma Amorphophalli granules, and controlling particle diameter of the dry rhizoma Amorphophalli granules to be 2 mm;
step six: carrying out multi-pass grinding and grinding on the konjac dry particles in a roller type grinding machine in a low-temperature workshop until the particle size level of the fine powder is reached, and controlling the temperature of a production workshop of the roller type grinding machine to be lower than 15 ℃;
step seven: separating the crushed and ground konjac dry particle powder by using powder sieving equipment, and removing flying powder impurities to obtain konjac fine powder;
step eight: sterilizing, bagging, sealing and lamp-inspecting the qualified konjac powder.
According to the first embodiment and the second embodiment, the enzyme inhibiting and color protecting treatment is carried out on the fresh konjak by using acid or enzyme, so that the excellent color protecting effect can be obtained, the sulfur-free enzyme inhibitor can eliminate the bacterial infection problem of konjak fine powder, the problems of damp bacteria mildew, high sulfur content and the like of the konjak brought by workshop production are solved, and the safety is high.
The method is an industrial mechanical operation, has the advantages of high production speed, high efficiency and good product quality, realizes the purpose of industrial mass production, eliminates the problem of bacterial infection of the konjac fine powder by a sulfur-free enzyme inhibiting and low-temperature workshop technology, solves the problems of moisture bacteria mildew, sulfur content and the like of the konjac brought by workshop production, achieves the purposes of no vulcanization and no gelatinization of the konjac fine powder, and promotes the development of the konjac processing industry and the quality of the konjac fine powder.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. The processing method for industrial production of the konjac powder is characterized by comprising the following steps:
the method comprises the following steps: firstly, pretreating fresh konjak in a drum type cleaning machine, wherein the pretreatment comprises cleaning and peeling, removing root hairs and removing bud eyes;
step two: slicing or slitting the pretreated fresh konjak by using a slicing machine;
step three: carrying out enzyme inhibiting and color protecting treatment on the sliced or sliced fresh konjak by using acid or enzyme;
step four: carrying out quick drying treatment on the fresh konjac subjected to color protection treatment in an airflow drying device in a hot air drying mode;
step five: pulverizing the dried fresh rhizoma Amorphophalli in a hammer mill with additional liquid nitrogen cooling device to obtain rhizoma Amorphophalli dry granule;
step six: carrying out multi-pass grinding and grinding on the konjac dry particles in a roller type grinding machine in a low-temperature workshop until the particle size grade of the fine powder is reached;
step seven: separating the crushed and ground konjac dry particle powder by using powder sieving equipment, and removing flying powder impurities to obtain konjac fine powder;
step eight: sterilizing, bagging, sealing and lamp-inspecting the qualified konjac powder.
2. The processing method for the industrial production of the konjac refined flour as claimed in claim 1, wherein the processing method comprises the following steps: the drum-type cleaning machine in the step one is a drum-type cleaning machine with an electromagnetic adsorption function, the fresh konjak is peeled, root hairs and bud eyes are removed under the action of the steel wire brush in the drum-type cleaning machine, and then the steel wire iron filings of the fresh konjak wife are separated from the drum-type cleaning machine under the action of the electromagnetic adsorption.
3. The processing method for the industrial production of the konjac refined flour as claimed in claim 1, wherein the processing method comprises the following steps: and in the second step, when the slicing machine is used for slicing or slitting, a stainless steel blade or a bamboo knife is used for slicing or slitting, and the slicing thickness is 0.3-1.2 cm.
4. The processing method for the industrial production of the konjac refined flour as claimed in claim 1, wherein the processing method comprises the following steps: in the third step, when enzyme inhibiting and color protecting treatment is carried out on the sliced or sliced fresh konjak by using acid, acid hydrolysis method color protecting treatment is carried out by using any one of citric acid, oxalic acid, ascorbic acid, sulfite and hydrosulfide with different concentrations.
5. The processing method for the industrial production of the konjac refined flour as claimed in claim 1, wherein the processing method comprises the following steps: and in the third step, when enzyme is used for carrying out enzyme inhibition and color protection treatment on the sliced or cut fresh konjak, the mixture of cellulase and hemicellulase with different concentrations is adopted for carrying out enzymolysis color protection treatment.
6. The processing method for the industrial production of the konjac refined flour as claimed in claim 1, wherein the processing method comprises the following steps: and in the fourth step, when a hot air drying mode is adopted for rapid drying treatment, the hot air temperature and the drying time are controlled according to the thickness of the fresh konjac slices or slices and the paving thickness during drying, the moisture of the fresh konjac slices or slices is finally controlled to be 8% -12%, the surface quality of the fresh konjac slices or slices needs to be observed in the drying process, and the fact that gelatinization black spots cannot appear on the surfaces of the fresh konjac slices or slices is guaranteed.
7. The processing method for the industrial production of the konjac refined flour as claimed in claim 1, wherein the processing method comprises the following steps: in the fifth step, the particle size of the dry konjak particles needs to be controlled to be phi 1 mm-phi 3 mm.
8. The processing method for the industrial production of the konjac refined flour as claimed in claim 1, wherein the processing method comprises the following steps: in the sixth step, the temperature of the production workshop of the roller mill needs to be controlled to be lower than 15 ℃.
CN202010149851.8A 2020-03-06 2020-03-06 Processing method for industrial production of konjac fine powder Pending CN111264810A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113575848A (en) * 2021-08-05 2021-11-02 屏山美美粮油食品有限责任公司 Production process of fine white konjak fine dried noodles
CN114271457A (en) * 2021-12-17 2022-04-05 重庆市万州区保前农业开发有限公司 Processing method of yellow konjak

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CN104207298A (en) * 2014-07-18 2014-12-17 湖北建始农泰产业有限责任公司 Method for preventing browning in production of konjak powder
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113575848A (en) * 2021-08-05 2021-11-02 屏山美美粮油食品有限责任公司 Production process of fine white konjak fine dried noodles
CN114271457A (en) * 2021-12-17 2022-04-05 重庆市万州区保前农业开发有限公司 Processing method of yellow konjak

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