CN104175443B - Automobile air filter core applying glue foaming production line - Google Patents
Automobile air filter core applying glue foaming production line Download PDFInfo
- Publication number
- CN104175443B CN104175443B CN201410408228.4A CN201410408228A CN104175443B CN 104175443 B CN104175443 B CN 104175443B CN 201410408228 A CN201410408228 A CN 201410408228A CN 104175443 B CN104175443 B CN 104175443B
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- Prior art keywords
- pallet
- transporter
- applying glue
- air filter
- filter core
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- 239000003292 glue Substances 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005187 foaming Methods 0.000 title claims abstract description 23
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001360 synchronised Effects 0.000 claims description 3
- 230000000875 corresponding Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000001154 acute Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000994 depressed Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Abstract
The invention discloses a kind of automobile air filter core applying glue foaming production line, including frame, the first transporter of being arranged in frame；Being provided with the pallet for installation mold in described frame, described pallet is carried by the first transporter；The described pallet clamping upper and lower mould of mould, and upper and lower mould can be driven to open by opening of pallet；It is disposed with along the first transporter direction of transfer in described frame: die opening mechanism, release agent spraying device, feed mechanism, size applicator, clamping.The present invention is operated by two people, is accomplished manually feeding and blanking operation.Other process, the conveying such as applying glue, spraying releasing agent, folding mould and mould is all automatically performed, and has positioner, to guarantee product quality at applying glue, spraying releasing agent station.The present invention improves production efficiency, reduces equipment cost and labor cost, improves product quality, it is achieved car air filtering core applying glue, foaming and the automatization of cure process.
Description
Technical field
The present invention relates to auto parts and components and manufacture field, relate in particular to a kind of car air filtering core applying glue foaming production line.
Background technology
The substantial amounts of air of inspiration wanted in the course of the work by electromotor, if air is inhaled in cylinder without filtering, the dust suspended in air, and will accelerating piston group and the abrasion of cylinder.Bigger granule enters between piston and cylinder, can cause serious " scuffing of cylinder bore " phenomenon, and this is particularly acute in being dried rocky working environment.Car air filtering core device is contained in the front of carburetor or air inlet pipe, plays the effect filtering dust in air, sand grains, it is ensured that enter enough, the air of cleaning in cylinder.
At present, domestic car air filtering core device PU glue applying glue, foaming and the realization of cure process, it mostly is semi-automatic and manual combination.It is generally required to 5 operative employees, the low labor intensity of efficiency is big, along with human cost pressure increases, makes the control of product cost become difficulty, and meanwhile, Product Process quality can not be guaranteed by manual mode spraying releasing agent, and releasing agent is unfavorable for health.
Summary of the invention
In order to improve production efficiency, reduce equipment cost and labor cost, improve product quality, it is achieved car air filtering core applying glue, foaming and the automatization of cure process, the present invention provides a kind of automobile air filter core applying glue foaming production line, to solve the problems of the prior art.
To achieve these goals, technical scheme is as follows:
Automobile air filter core applying glue foaming production line, it is characterised in that the first transporter include frame, being arranged in frame；Being provided with the pallet for installation mold in described frame, described pallet is carried by the first transporter；The described pallet clamping upper and lower mould of mould, and upper and lower mould can be driven to open by opening of pallet；
It is disposed with along the first transporter direction of transfer in described frame:
Die opening mechanism, in order to by opening pallet, thus drives upper and lower mould to open；
Release agent spraying device, to the upper and lower mould release agent spraying after opening；
Feed mechanism, delivers to automobile air filter core semi-product material in mould；
Size applicator, in order to the automobile air filter core semi-product material applying glue in mould；
Clamping, in order to by reset pallet, drives upper and lower mould matched moulds.
In the present invention, described frame is provided with the second transporter, and the direction of transfer of first, second transporter is contrary；First, second transporter is laid up and down, and the second transporter is positioned at the lower section of the first transporter.Further, the two ends of described frame are respectively arranged with forward and backward switching mechanism；Pallet on first transporter is delivered on the second transporter by rear switching mechanism, and the pallet of the second transporter is delivered on the first transporter by front switching mechanism.Further, the double rocker mechanism that the pinion and rack that the servomotor that described forward and backward switching mechanism all includes base, be arranged on base is connected with servomotor is in transmission connection with pinion and rack, a pallet gripper shoe it is each provided with on described double rocker mechanism, the positive and negative rotation of servomotor, driven gear drives tooth bar back and forth movement, thus driving double rocking lever to swing up and down, it is achieved pallet replaces up and down.
In the present invention, described release agent spraying device includes two groups of cross saddles, be often each provided with on group cross saddle one with open after upper, spray gun that mould is corresponding.
In the present invention, described die opening mechanism includes that motor, reductor, output gear, described motor are connected with reductor, and reductor is connected with output gear, and described output gear matches with the turning gear on pallet.
In the present invention, described clamping includes that motor, reductor, output gear, described motor are connected with reductor, and reductor is connected with output gear, and described output gear matches with the turning gear on pallet.
In the present invention, described pallet includes rotary shaft, in order to install the train wheel bridge of upper mold, in order to install the lower plate of lower mold, and one end of train wheel bridge, lower plate is hinged on the rotating shaft, turning gear it is provided with in rotary shaft, and train wheel bridge and turning gear are fixing is connected, train wheel bridge and turning gear synchronous axial system.Further, also including the latch detent mechanism being arranged in frame, latch detent mechanism includes cylinder and alignment pin；The side of described lower plate is provided with the fixture positioning sleeve matched with this alignment pin.Further, also including the locked mode pressing mechanism being arranged in frame, locked mode pressing mechanism includes that gantry, the top at described gantry are provided with the cylinder for during when fixture matched moulds pressurizeing upper mold.
Further, described pallet being provided with locker, described locker includes the guiding pulling buckle being connected with train wheel bridge, the apical axis being arranged on lower plate, and the one end guiding pulling buckle can snap on apical axis.
Further, described train wheel bridge includes connecting plate and connects support, connects that support and turning gear are fixing to be connected, connecting plate is provided with one penetrate connection support hit axle, connect to be provided with on support and can press the depression bar hitting axle below, connected by back-moving spring between described connecting plate and connection support.
In the present invention, described frame is provided with die sinking curvilinear guide so that pallet tilts, so that upper mold is opened under gravity.
The present invention is operated by two people, is accomplished manually feeding and blanking operation.Other process, the conveying such as applying glue, spraying releasing agent, folding mould and mould is all automatically performed, and has positioner, to guarantee product quality at applying glue, spraying releasing agent station.
The present invention improves production efficiency, reduces equipment cost and labor cost, improves product quality, it is achieved car air filtering core applying glue, foaming and the automatization of cure process.
The feature of the present invention see graphic and the most preferably embodiment the detailed description of this case and obtains and be well understood to.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of automobile air filter core applying glue foaming production line of the present invention.
Fig. 2 is the other direction schematic diagram of automobile air filter core applying glue foaming production line.
Fig. 3 is the schematic diagram of pallet.
Fig. 4 is the schematic diagram of latch detent mechanism.
Fig. 5 is the schematic diagram of die opening mechanism, clamping.
Fig. 6 is the schematic diagram of release agent spraying device.
Fig. 7 is the schematic diagram of locked mode pressing mechanism.
Fig. 8 is the schematic diagram of forward and backward switching mechanism.
Fig. 9 is working cycle diagram.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, the present invention is expanded on further below in conjunction with specific embodiment.
See Fig. 1-9, automobile air filter core applying glue foaming production line, including frame 10, being provided with the first transporter 20 and the second transporter 30 in frame, first, second transporter is laid up and down, and the second transporter 30 is positioned at the lower section of the first transporter 20, and first, second the direction of transfer of transporter contrary, in the present embodiment, the first transporter 20 above transmits from right to left, and the second transporter 30 being positioned at lower section transmits from left to right.
Seeing Fig. 3, the first transporter 20 and the second transporter 30 are used to carry pallet 40, and pallet is used for installation mold, the pallet clamping upper and lower mould of mould, and upper and lower mould can be driven to open by opening of pallet.Big I according to mould installs secondary, second mate or a fourth officer mould.Mould is fixed with pallet alignment pin and screw.Installing different moulds and should install the block that transmits of various combination, the air filter core that this production line can realize 24 kinds of different models according to the various combination transmitting block produces.
In the present embodiment, pallet 40 includes rotary shaft, in order to install the train wheel bridge 41 of upper mold, in order to install the lower plate 42 of lower mold, and one end of train wheel bridge 41, lower plate 42 is hinged on the rotating shaft, turning gear 43 it is provided with in rotary shaft, and train wheel bridge and turning gear are fixing is connected, train wheel bridge and turning gear synchronous axial system.Wherein, train wheel bridge includes connecting plate 41a and connects support 41b, connection support 41b is fixing with turning gear 43 to be connected, connecting plate 41a is parallel with connecting support 41b, be provided with on connecting plate one penetrate connect support hit axle 44, connect to be provided with on support and can press the depression bar 45 hitting axle below, connected by back-moving spring 46 between connecting plate 41a and connection support 41b.Frame is provided with top die sinking block, in order to be pushed open by depression bar 45 so that it is separate with hitting axle 44.Being provided with locker on pallet, locker includes the guiding pulling buckle 47 being connected with train wheel bridge, the apical axis 48 being arranged on lower plate, and the one end guiding pulling buckle 47 can snap on apical axis 48.Frame is provided with bottom die sinking block, in order to be pushed open by apical axis 48 so that it is separate with guiding pulling buckle 47.
In order to pallet is accurately positioned, it is simple to carrying out mould exactly spraying releasing agent and applying glue, see Fig. 4, install latch detent mechanism 50 in frame, latch detent mechanism includes cylinder 51 and alignment pin 52；The side of lower plate is provided with the fixture positioning sleeve 53 matched with this alignment pin.
Frame is disposed with along the first transporter direction of transfer:
Die opening mechanism, in order to by opening pallet, thus drives upper and lower mould to open；
Release agent spraying device, to the upper and lower mould release agent spraying after opening；
Feed mechanism, delivers to automobile air filter core semi-product material in mould；
Size applicator, in order to the automobile air filter core semi-product material applying glue in mould；
Clamping, in order to by reset pallet, drives upper and lower mould matched moulds.
See Fig. 5; die opening mechanism, clamping are used for die sinking or the matched moulds of pallet; die opening mechanism, clamping principle the same; all include motor 61, reductor, output gear 62; described motor is connected with reductor; reductor is connected with output gear 62, and output gear 62 matches with the turning gear 43 on pallet.Output gear is provided with sensor 63 and induction point 64.When pallet sends into die sinking or matched moulds station; turning gear on pallet engages with the output gear on mould opening-closing mechanism; mould opening-closing mechanism is driven gear to rotate by servomotor by reductor; performing opening and closing mould action, servomotor performs positioning action by the induction point on output gear.
Seeing Fig. 6, release agent spraying device 70 is formed two groups of cross saddles connected together by 4 servomotors 71, ball screw 72, linear rolling track 74 etc., drives 2 spray guns 73 that upper and lower mould (75,76) is carried out release agent spraying respectively.Release agent spraying machine uses two two-axle interlocking digital control systems to control.Releasing agent is contained in automatic agitating type coating pressurized keg, is mist state ejection with air pressure.This machine configuration two set spray gun, performs releasing agent spraying to mould upper body and cavity of resorption by certain track simultaneously.
Size applicator can be selected for existing glue sprayer 12.
Seeing Fig. 7, matched moulds station is provided with locked mode pressing mechanism 80, locked mode pressing mechanism includes gantry 81, and the top at gantry is provided with the cylinder 82 for during when fixture matched moulds pressurizeing upper mold.
Die sinking curvilinear guide 11 it is provided with so that pallet tilts, so that upper mold is opened under gravity in frame.
Pallet is in course of conveying; after retinue mould is delivered to die sinking station by the first connecting gear; turning gear on retinue mould matches with the output gear of die opening mechanism; simultaneously; depression bar is pushed open and is made it separate with hitting axle by the top die sinking block being arranged in frame, and the upper mold being arranged on train wheel bridge rises mould under the effect of back-moving spring and rises 20mm；Apical axis is pushed open by the bottom die sinking block being arranged in frame so that it is separate with guiding pulling buckle.The motor of die opening mechanism starts to perform die sinking action, makes upper mold and train wheel bridge turn round 90 ° by gear drive, and die sinking to level sensor responds, and die sinking completes.After die sinking completes, pallet enters die sinking curvilinear guide, and upper mold is due to action of gravity, it will along with die sinking curve track is slowly opened into 180 °.After retinue mould is delivered to matched moulds station by the first connecting gear; turning gear on retinue mould matches with the output gear of clamping; sensor responds; the motor of clamping i.e. starts to perform mould assembling action, makes upper mold reversed turning 180 ° by gear drive, and matched moulds to level sensor responds; then upper mold is depressed by the cylinder of locked mode pressing mechanism; depression bar resets, and will hit shaft compression, and make guiding pulling buckle clasp with apical axis.Matched moulds completes.
See Fig. 8, in order to accelerate efficiency, it is achieved circulation conveying, be respectively arranged with forward and backward switching mechanism 90 at the two ends of frame；Pallet on first transporter is delivered on the second transporter by rear switching mechanism, and the pallet of the second transporter is delivered on the first transporter by front switching mechanism.The double rocker mechanism that the pinion and rack 93 that the servomotor 92 that forward and backward switching mechanism all includes base 91, be arranged on base is connected with servomotor is in transmission connection with pinion and rack, a pallet gripper shoe 94 it is each provided with on double rocker mechanism, the positive and negative rotation of servomotor, driven gear drives tooth bar back and forth movement, thus driving double rocking lever to swing up and down, it is achieved pallet replaces up and down.
The present invention is operated by two people, is accomplished manually feeding and blanking operation.Other process, the conveying such as applying glue, spraying releasing agent, folding mould and mould is all automatically performed, and has positioner, to guarantee product quality at applying glue, spraying releasing agent station.
The present invention improves production efficiency, reduces equipment cost and labor cost, improves product quality, it is achieved car air filtering core applying glue, foaming and the automatization of cure process.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; the principle of the simply present invention described in above-described embodiment and description; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements both fall within the range of claimed invention.The protection domain of application claims is defined by appending claims and equivalent thereof.
Claims (9)
1. automobile air filter core applying glue foaming production line, it is characterised in that include frame, be arranged in frame
The first transporter；Being provided with the pallet for installation mold in described frame, described retinue is pressed from both sides
Have by the first transporter conveying；The described pallet clamping upper and lower mould of mould, and pass through pallet
Open upper and lower mould can be driven to open；
It is disposed with along the first transporter direction of transfer in described frame:
Die opening mechanism, in order to by opening pallet, thus drives upper and lower mould to open；Described die sinking
Mechanism includes that motor, reductor, output gear, described motor are connected with reductor, reductor and output
Gear connects, and described output gear matches with the turning gear on pallet；
Release agent spraying device, to the upper and lower mould release agent spraying after opening；Described release agent spraying device includes
Two groups of cross saddles, be often each provided with on group cross saddle one with open after upper, spray gun that mould is corresponding；
Feed mechanism, delivers to automobile air filter core semi-product material in mould；
Size applicator, in order to the automobile air filter core semi-product material applying glue in mould；
Clamping, in order to by reset pallet, drives upper and lower mould matched moulds；Described clamping
Including motor, reductor, output gear, described motor is connected with reductor, reductor and output gear
Connecting, described output gear matches with the turning gear on pallet；
Described pallet includes rotary shaft, in order to install the train wheel bridge of upper mold, in order to install under lower mold
Clamping plate, and one end of train wheel bridge, lower plate is hinged on the rotating shaft, and rotary shaft is provided with turning gear,
And train wheel bridge and turning gear are fixing is connected, train wheel bridge and turning gear synchronous axial system.
Automobile air filter core applying glue foaming production line the most according to claim 1, it is characterised in that institute
State and in frame, be provided with the second transporter, and the direction of transfer of first, second transporter is contrary；The
One, the second transporter is laid up and down, and the second transporter is positioned at the lower section of the first transporter.
Automobile air filter core applying glue foaming production line the most according to claim 2, it is characterised in that institute
The two ends stating frame are respectively arranged with forward and backward switching mechanism；Rear switching mechanism is by the first transporter
Pallet is delivered on the second transporter, and the pallet of the second transporter is delivered to by front switching mechanism
On first transporter.
Automobile air filter core applying glue foaming production line the most according to claim 3, it is characterised in that institute
State forward and backward switching mechanism and all include that base, the servomotor being arranged on base are connected with servomotor
The double rocker mechanism that is in transmission connection with pinion and rack of pinion and rack, described double rocker mechanism
On be each provided with a pallet gripper shoe, the positive and negative rotation of servomotor, driven gear drives tooth bar to come and go
Motion, thus drive double rocking lever to swing up and down, it is achieved pallet replaces up and down.
Automobile air filter core applying glue foaming production line the most according to claim 1, it is characterised in that also
Including the latch detent mechanism being arranged in frame, latch detent mechanism includes cylinder and alignment pin；Described
The side of lower plate is provided with the fixture positioning sleeve matched with this alignment pin.
Automobile air filter core applying glue foaming production line the most according to claim 1, it is characterised in that also
Including the locked mode pressing mechanism being arranged in frame, locked mode pressing mechanism includes gantry, described gantry upper
Portion is provided with the cylinder for during when fixture matched moulds pressurizeing upper mold.
Automobile air filter core applying glue foaming production line the most according to claim 1, it is characterised in that institute
State and on pallet, be provided with locker, guiding pulling buckle that described locker includes being connected with train wheel bridge,
The apical axis being arranged on lower plate, the one end guiding pulling buckle can snap on apical axis.
Automobile air filter core applying glue foaming production line the most according to claim 1, it is characterised in that institute
Stating train wheel bridge include connecting plate and connect support, connection support is fixing with turning gear to be connected, on connecting plate
It is provided with one and penetrates the axle that hits connecting support, connect to be provided with on support and can press the depression bar hitting axle below,
Connected by back-moving spring between described connecting plate and connection support.
Automobile air filter core applying glue foaming production line the most according to claim 1, it is characterised in that institute
State and in frame, be provided with die sinking curvilinear guide so that pallet tilts, so that upper mold is at gravity
Open under effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410408228.4A CN104175443B (en) | 2014-08-19 | Automobile air filter core applying glue foaming production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410408228.4A CN104175443B (en) | 2014-08-19 | Automobile air filter core applying glue foaming production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104175443A CN104175443A (en) | 2014-12-03 |
| CN104175443B true CN104175443B (en) | 2017-01-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170921 Address after: 200331, 2 floor, building 555, 4 Suide Road, Shanghai, Putuo District Patentee after: Shanghai Fuantong intelligent equipment Engineering Co., Ltd. Address before: 200041 Huaian Road, Shanghai, No. 681, No. Patentee before: Shanghai Electric Machine Tools & Engineering Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170104 Termination date: 20180819 |