CN104174761B - Utilize the complicated sheet material flexible forming instrument and supplies of granule medium ultrasonic vibration - Google Patents
Utilize the complicated sheet material flexible forming instrument and supplies of granule medium ultrasonic vibration Download PDFInfo
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- CN104174761B CN104174761B CN201410328819.0A CN201410328819A CN104174761B CN 104174761 B CN104174761 B CN 104174761B CN 201410328819 A CN201410328819 A CN 201410328819A CN 104174761 B CN104174761 B CN 104174761B
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- sheet material
- granule medium
- thimble
- ultrasonic vibration
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Abstract
The invention discloses a kind of complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration, it is made up of soft mode, flexible lower soft mode and model loading case in controlling organization, granule medium ultrasonic vibration mechanism, flexibility; Granule medium ultrasonic vibration mechanism is made up of supersonic generator, data line interface, chamber door, door knob, electric source line interface, casing, magnetic board and granule medium; Sonotrode weld is at the top of casing, and granule medium to be positioned among supersonic generator and discrete distribution, and data line interface and electric source line interface are bolted on the right side of casing, and are connected on controlling organization respectively by data wire and power line.Its manufacture craft is divided into five steps.The present invention can produce in batches the sheet material of different complicated shape, can one-shot forming and to have machining accuracy high, the advantage that molded plastic is good; Cost is low, is applicable to applying.
Description
Technical field
Patent of the present invention relates to a kind of complicated sheet material flexible formation instrument and supplies utilizing granule medium ultrasonic vibration, can to be produced in batches the sheet material of different complicated shape by this instrument and supplies and can one-shot forming, there is machining accuracy high, the advantage that molded plastic is good.
Background technology
Traditional plate stamping process is generally that the upper die and lower die being definite shape by pressing equipment carry out punching press to sheet material, and often there will be the tearing of sheet material, the phenomenon such as wrinkling, and this simple process equipment and technique are only suitable for the production of single sheet material and machining accuracy is not high, molded plastic is bad; This equipment manufacturing cost is higher, is also not suitable for some small business.
Summary of the invention
In order to solve the weak point existing for above-mentioned technology, the invention provides a kind of complicated sheet material flexible forming instrument and supplies utilizing granule medium ultrasonic vibration.
In order to solve above technical problem, the technical solution used in the present invention is: a kind of complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration, and it is made up of soft mode, flexible lower soft mode and model loading case in controlling organization, granule medium ultrasonic vibration mechanism, flexibility;
Granule medium ultrasonic vibration mechanism is made up of supersonic generator, data line interface, chamber door, door knob, electric source line interface, casing, magnetic board and granule medium; Sonotrode weld is at the top of casing, and granule medium to be positioned among supersonic generator and discrete distribution,
Data line interface and electric source line interface are bolted on the right side of casing, and are connected on controlling organization respectively by data wire and power line.
Magnetic board is connected with casing by bearing pin, and chamber door and casing are by pinned connection, and door knob is connected with chamber door by bolt, and casing is laid and is fixed on flexible lower mantle.
Controlling organization is made up of supporter, control panel, shift knob, magnetic board control button, particle oscillation intensity knob and thimble viscosity control handle.
Control panel is welded on supporter; Shift knob, magnetic board control button, particle oscillation intensity knob, thimble viscosity control handle are installed and are coordinated on the control panel.
In flexibility, soft mode is made up of the short thimble of micron order and outsourcing brevicone; In flexibility, soft mode is mounted with in casing corresponding with supersonic generator.
The short thimble of micron order is multiple, is all attached together by viscous oil and is assemblied in outsourcing brevicone.
Flexible lower mantle is encrusted by micron-size long thimble and outsourcing and forms; Micron-size long thimble is multiple, is all attached together by viscous oil and is assemblied in during outsourcing encrusts; Flexible lower soft mode is mounted with on model loading case.
Model loading case is made up of drawer and base; Drawer assembling in the base.
Its manufacture craft is as follows:
A, press shift knob, whole system obtains electric, presses magnetic board control button, and now magnetic board energising, slowly adsorbs the micron-size long thimble in mantle under flexibility and contact with magnetic board;
B, model is put into the drawer 1 of model bearing box, again press shift knob, magnetic board dead electricity, magnetic board down can rotate around bearing pin, be attached on the inwall of casing, the micron-size long thimble be adsorbed on magnetic board loses the effect of absorption affinity, and at the moved downward that magnetic board rotates, the lower surface of micron-size long thimble is contacted with model;
C, open chamber door, sheet material to be processed to be put under flexible upper soft mode and flexibility between mantle, close upper chamber door, regulate thimble viscosity control handle to make the lower surface of the short thimble of micron order carry out seamless contact with the upper surface of model, the upper surface of micron-size long thimble carries out seamless contact with sheet material;
D, open particle vibration adjusting knob, supersonic generator is made to act on granule medium, power is passed to the upper surface of the short thimble of micron order of flexible upper mantle by granule medium, by controlling the oscillation intensity of granule medium, punching press is carried out to the short thimble of micron order, makes the following table of sheet material to obtain and model consistent pattern; Close particle oscillation intensity knob, regulate thimble viscosity control handle, the short thimble of micron order can move upward and to be separated with manufactured sheet material under the effect of viscous force, takes out manufactured sheet material, continues to put into sheet material to be processed.Repeat this step, just can produce in batches a certain sheet material model;
E, above-mentioned steps is repeated to different plates, thus the sheet material of different complicated shape can be obtained.
The present invention can produce in batches the sheet material of different complicated shape, can one-shot forming and to have machining accuracy high, the advantage that molded plastic is good; Cost is low, is applicable to applying.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and embodiment, the present invention is described in more detail.
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is granule medium ultrasonic vibration structural scheme of mechanism.
Fig. 3 is the structure for amplifying schematic diagram of supersonic generator in Fig. 2.
Fig. 4 is for putting into the status architecture schematic diagram during sheet material of the different complicated shapes shown in Fig. 7, Fig. 8.
Fig. 5 is the structural representation of flexible upper soft mode.
Fig. 6 is the structural representation of flexible lower soft mode.
Fig. 7 is schematic block circuit diagram of the present invention.
Fig. 8 is workflow block diagram of the present invention.
In figure: 1, drawer; 2, outsourcing encrusts; 3, micron-size long thimble; 4, outsourcing brevicone; 5, the short thimble of micron order; 6, supersonic generator; 7, data line interface; 8, chamber door; 9, door knob; 10, electric source line interface; 11, casing; 12, magnetic board; 13, base; 14, data wire; 15, particle oscillation intensity knob; 16, thimble viscosity control handle; 17, magnetic board control button; 18, shift knob; 19, control panel; 20, supporter; 21, granule medium.
Detailed description of the invention
As Figure 1-Figure 8, the present invention is made up of soft mode, flexible lower soft mode and model loading case in controlling organization, granule medium ultrasonic vibration mechanism, flexibility.
Controlling organization is made up of supporter 20, control panel 19, shift knob 18, magnetic board control button 17, particle oscillation intensity knob 15, thimble viscosity control handle 16.Control panel 19 is welded on supporter 20; Shift knob 18, magnetic board control button 17, particle oscillation intensity knob 15, thimble viscosity control handle 16 are installed and are engaged on control panel 19.
Granule medium ultrasonic vibration mechanism is made up of supersonic generator 6, data line interface 7, chamber door 8, door knob 9, electric source line interface 10, casing 11, magnetic board 12 and granule medium 21.Supersonic generator 6 is welded on the top of casing 11, granule medium 21 to be positioned among supersonic generator 6 and discrete distribution, data line interface 7 and electric source line interface 10 are bolted on the right side of casing 11, and are connected on controlling organization respectively by data wire 14 and power line.Magnetic board 12 is connected with casing 11 by bearing pin, and chamber door 8 is passed through pinned connection (rotatably) with casing 11 and can be closed by chamber door 8 by door knob 9, and door knob 9 is connected with chamber door by bolt, and casing 11 is laid and is fixed on flexible lower mantle.
In flexibility, soft mode is made up of the short thimble 5 of micron order and outsourcing brevicone 4.The short thimble of micron order 5 is multiple, is all attached together by viscous oil and is assemblied in outsourcing brevicone 4.In flexibility, soft mode is mounted with in casing 11 corresponding with supersonic generator 6.
Flexible lower mantle is encrusted by micron-size long thimble 3 and outsourcing and 2 to form.Micron-size long thimble 3 is multiple, is all attached together by viscous oil and is assemblied in outsourcing to encrust in 2.Flexible lower soft mode is mounted with on model loading case.
Model loading case is made up of drawer 1 and base 13.Drawer 1 is assemblied in base 13, can pull.
Operating procedure of the present invention is as follows
1, as shown in Figure 1, preparation, press shift knob 18, whole system obtains electric, presses magnetic board control button 17, and now magnetic board 12 is energized, and is slowly adsorbed by the micron-size long thimble 3 in mantle under flexibility and contacts with magnetic board 12.
2, model (model can be three-dimensional or have the object of one side recess patterns) is put into the drawer 1 of model bearing box, again press shift knob 18, magnetic board 12 dead electricity, magnetic board 12 down can rotate around bearing pin, be attached on the inwall of casing 11, the micron-size long thimble 3 be adsorbed on magnetic board 12 loses the effect of absorption affinity, and at the moved downward that magnetic board 12 rotates, the lower surface of micron-size long thimble 3 is contacted with model.
3, as shown in Figure 4, open chamber door 8, sheet material to be processed to be put under flexible upper soft mode and flexibility between mantle, close upper chamber door 8, regulate thimble viscosity control handle 16 to make the lower surface of the short thimble of micron order 5 carry out seamless contact with the upper surface of model, the upper surface of micron-size long thimble 3 carries out seamless contact with sheet material.
4, particle vibration adjusting knob 15 is opened, supersonic generator 6 is made to act on granule medium 21, power is passed to the upper surface of the short thimble 5 of micron order of flexible upper mantle by granule medium 21, by controlling the oscillation intensity of granule medium 21, punching press is carried out to the short thimble 5 of micron order, makes the following table of sheet material to obtain and model consistent pattern; Close particle oscillation intensity knob 15, regulate thimble viscosity control handle 16, micron order short thimble 5 can move upward and to be separated with manufactured sheet material under the effect of viscous force, takes out manufactured sheet material, continues to put into sheet material to be processed.Repeat this step, just can produce in batches a certain sheet material model.
5, above-mentioned steps is repeated to different plates, thus the sheet material of different complicated shape can be obtained.
The present invention is by using micron-size long thimble to carry out seamless contact to first profiled member upper surface, the shape the same with plate surface is formed at the other end of numerous micron-size long thimble, then the short thimble of micron order of mantle in the flexibility by the ultrasonic vibration of granule medium power being passed to sheet material upper surface to be processed, thus realize the Flexible Manufacture to sheet material.The intensity of particle vibration can be controlled in plate forming process thus the precision of sheet material can be ensured.
Above-mentioned embodiment is not limitation of the present invention; the present invention is also not limited in above-mentioned citing; the change that those skilled in the art make within the scope of technical scheme of the present invention, remodeling, interpolation or replacement, also all belong to protection scope of the present invention.
Claims (9)
1. utilize a complicated sheet material flexible forming equipment for granule medium ultrasonic vibration, it is characterized in that: it is made up of soft mode, flexible lower soft mode and model loading case in controlling organization, granule medium ultrasonic vibration mechanism, flexibility;
Described granule medium ultrasonic vibration mechanism is made up of supersonic generator (6), data line interface (7), chamber door (8), door knob (9), electric source line interface (10), casing (11), magnetic board (12) and granule medium (21); Described supersonic generator (6) is welded on the top of casing (11), and granule medium (21) to be positioned among supersonic generator (6) and discrete distribution,
Described data line interface (7) and electric source line interface (10) are bolted on the right side of casing (11), and are connected on controlling organization respectively by data wire (14) and power line.
2. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 1, it is characterized in that: described magnetic board (12) is connected with casing (11) by bearing pin, chamber door (8) and casing (11) pass through pinned connection, door knob (9) is connected with chamber door by bolt, and casing (11) is laid and is fixed on flexible lower mantle.
3. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 1, is characterized in that: described controlling organization is made up of supporter (20), control panel (19), shift knob (18), magnetic board control button (17), particle oscillation intensity knob (15) and thimble viscosity control handle (16).
4. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 3, is characterized in that: described control panel (19) is welded on supporter (20); Shift knob (18), magnetic board control button (17), particle oscillation intensity knob (15), thimble viscosity control handle (16) are installed and are engaged on control panel (19).
5. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 1, is characterized in that: in described flexibility, soft mode is made up of the short thimble of micron order (5) and outsourcing brevicone (4); In described flexibility, soft mode is mounted with in casing (11) corresponding with supersonic generator (6).
6. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 5, it is characterized in that: the short thimble of described micron order (5), for multiple, are all attached together by viscous oil and are assemblied in outsourcing brevicone (4).
7. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 1, is characterized in that: under described flexibility mantle by micron-size long thimble (3) and outsourcing encrust (2) form; Described micron-size long thimble (3) is for multiple, and being all attached together by viscous oil and being assemblied in outsourcing encrusts in (2); Under described flexibility, soft mode is mounted with on model loading case.
8. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 7, is characterized in that: described model loading case is made up of drawer (1) and base (13); Described drawer (1) is assemblied in base (13).
9. the complicated sheet material flexible forming equipment utilizing granule medium ultrasonic vibration according to claim 1, is characterized in that: the manufacture craft of complicated sheet material flexible forming is as follows:
A, press shift knob, whole system obtains electric, presses magnetic board control button, and now magnetic board energising, slowly adsorbs the micron-size long thimble in mantle under flexibility and contact with magnetic board;
B, model is put into the drawer (1) of model bearing box, again press shift knob, magnetic board dead electricity, magnetic board down can rotate around bearing pin, be attached on the inwall of casing, the micron-size long thimble be adsorbed on magnetic board loses the effect of absorption affinity, and at the moved downward that magnetic board rotates, the lower surface of micron-size long thimble is contacted with model;
C, open chamber door, sheet material to be processed to be put under flexible upper soft mode and flexibility between mantle, close upper chamber door, regulate thimble viscosity control handle to make the lower surface of the short thimble of micron order carry out seamless contact with the upper surface of model, the upper surface of micron-size long thimble carries out seamless contact with sheet material;
D, open particle vibration adjusting knob, supersonic generator is made to act on granule medium, power is passed to the upper surface of the short thimble of micron order of flexible upper mantle by granule medium, by controlling the oscillation intensity of granule medium, punching press is carried out to the short thimble of micron order, makes the following table of sheet material to obtain and model consistent pattern; Close particle oscillation intensity knob, regulate thimble viscosity control handle, the short thimble of micron order can move upward and to be separated with manufactured sheet material under the effect of viscous force, take out manufactured sheet material, continue to put into sheet material to be processed, repeat this step, just can produce in batches a certain sheet material model;
E, above-mentioned steps is repeated to different plates, thus the sheet material of different complicated shape can be obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410328819.0A CN104174761B (en) | 2014-07-11 | 2014-07-11 | Utilize the complicated sheet material flexible forming instrument and supplies of granule medium ultrasonic vibration |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410328819.0A CN104174761B (en) | 2014-07-11 | 2014-07-11 | Utilize the complicated sheet material flexible forming instrument and supplies of granule medium ultrasonic vibration |
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| Publication Number | Publication Date |
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| CN104174761A CN104174761A (en) | 2014-12-03 |
| CN104174761B true CN104174761B (en) | 2016-03-09 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1367020A (en) * | 1971-12-17 | 1974-09-18 | Alusuisse | Machine for the electromagnetic forming of metallic objects |
| CN100376340C (en) * | 2005-01-24 | 2008-03-26 | 燕山大学 | Half-mould forming process for metal plate material |
| CN101837410A (en) * | 2010-06-30 | 2010-09-22 | 重庆理工大学 | Multipoint forming die based on solid particle medium back pressure |
| CN102554023A (en) * | 2012-01-17 | 2012-07-11 | 燕山大学 | Pipe local reducing method |
| CN102716963A (en) * | 2012-06-08 | 2012-10-10 | 燕山大学 | Method and die for back-pressure deep drawing of metal plate |
| CN103691792A (en) * | 2013-12-18 | 2014-04-02 | 山东科技大学 | Ultrasonic-based medium-high carbon steel fine blanking forming device |
-
2014
- 2014-07-11 CN CN201410328819.0A patent/CN104174761B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1367020A (en) * | 1971-12-17 | 1974-09-18 | Alusuisse | Machine for the electromagnetic forming of metallic objects |
| CN100376340C (en) * | 2005-01-24 | 2008-03-26 | 燕山大学 | Half-mould forming process for metal plate material |
| CN101837410A (en) * | 2010-06-30 | 2010-09-22 | 重庆理工大学 | Multipoint forming die based on solid particle medium back pressure |
| CN102554023A (en) * | 2012-01-17 | 2012-07-11 | 燕山大学 | Pipe local reducing method |
| CN102716963A (en) * | 2012-06-08 | 2012-10-10 | 燕山大学 | Method and die for back-pressure deep drawing of metal plate |
| CN103691792A (en) * | 2013-12-18 | 2014-04-02 | 山东科技大学 | Ultrasonic-based medium-high carbon steel fine blanking forming device |
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| CN104174761A (en) | 2014-12-03 |
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