CN104174761A - Flexible forming device and technique for complex panel utilizing grain medium ultrasonic vibration - Google Patents
Flexible forming device and technique for complex panel utilizing grain medium ultrasonic vibration Download PDFInfo
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- CN104174761A CN104174761A CN201410328819.0A CN201410328819A CN104174761A CN 104174761 A CN104174761 A CN 104174761A CN 201410328819 A CN201410328819 A CN 201410328819A CN 104174761 A CN104174761 A CN 104174761A
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- sheet material
- thimble
- ultrasonic vibration
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Abstract
The invention discloses a flexible forming device for a complex panel utilizing grain medium ultrasonic vibration. The flexible forming device is composed of a control mechanism, a grain medium ultrasonic vibration mechanism, an upper flexible soft mould, a lower flexible soft mould and a model loading box, wherein the grain medium ultrasonic vibration mechanism is composed of an ultrasonic wave generator, a data line interface, a box door, a door handle, a power line interface, a box body, an electromagnetic plate and a grain medium; the ultrasonic wave generator is welded at the top of the box body; the grain medium is located in the ultrasonic wave generator and is distributed in a disperse form; the data line interface and the power line interface are fixed on the right side of the box body through a bolt and are respectively connected with the control mechanism through a data line and a power line. The manufacturing technique comprises five steps. The flexible forming device can be used for producing panels in different complex shapes in batches, can be used for once forming, has the advantages of high processing precision and good forming plasticity, is low in manufacturing cost and is fit for popularization and application.
Description
Technical field
Patent of the present invention relates to a kind of complicated sheet material flexible formation equipment and technique of utilizing granule medium ultrasonic vibration, can produce in batches and can one-shot forming the sheet material of different complicated shapes by this equipment and technique, there is machining accuracy high, the advantage that moulding plasticity is good.
Background technology
Traditional plate stamping process is generally that the upper die and lower die that are definite shape by pressing equipment carry out punching press to sheet material, and often there will be the tearing of sheet material, the phenomenon such as wrinkling, and this simple process equipment and technique is only suitable for the production of single sheet material and machining accuracy is not high, moulding plasticity is bad; This equipment manufacturing cost is higher, is also not suitable for some small business.
Summary of the invention
In order to solve the existing weak point of above-mentioned technology, the invention provides a kind of complicated sheet material flexible forming equipment and technique of utilizing granule medium ultrasonic vibration.
In order to solve above technical problem, the technical solution used in the present invention is: a kind of complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration, and it is made up of soft mode, flexible lower soft mode and model loading case in controlling organization, granule medium ultrasonic vibration mechanism, flexibility;
Granule medium ultrasonic vibration mechanism is made up of supersonic generator, data line interface, chamber door, door knob, electric source line interface, casing, magnetic board and granule medium; Supersonic generator is welded on the top of casing, and granule medium is positioned among supersonic generator and discrete distribution,
Data line interface and electric source line interface are bolted on the right side of casing, and are connected on controlling organization by data wire and power line respectively.
Magnetic board is connected with casing by bearing pin, and chamber door is connected by bearing pin with casing, and door knob is to be connected with chamber door by bolt, and casing is laid and is fixed on flexible lower mantle.
Controlling organization is made up of supporter, control panel, shift knob, magnetic board control button, particle oscillation intensity knob and thimble viscosity control handle.
Control panel is welded on supporter; Shift knob, magnetic board control button, particle oscillation intensity knob, thimble viscosity control handle are installed and are engaged on control panel.
In flexibility, soft mode is made up of the short thimble of micron order and outsourcing brevicone; In flexibility, soft mode is mounted with in casing corresponding with supersonic generator.
The short thimble of micron order is multiple, is all attached together by viscous oil and is assemblied in outsourcing brevicone.
Flexible lower mantle is encrusted by micron-size long thimble and outsourcing and forms; Micron-size long thimble is multiple, is all attached together by viscous oil and is assemblied in during outsourcing encrusts; Flexible lower soft mode is mounted with on model loading case.
Model loading case is by taking out and base forms; Take out and be assemblied in base.
Its manufacture craft is as follows:
A, press shift knob, whole system obtains electric, presses magnetic board control button, and now magnetic board energising, slowly adsorbs the micron-size long thimble in mantle under flexibility with magnetic board and contact;
B, model is put into the drawer 1 of model bearing box, again press shift knob, magnetic board dead electricity, magnetic board can down rotate around bearing pin, be attached on the inwall of casing, the micron-size long thimble being adsorbed on magnetic board loses the effect of absorption affinity, and moves downward under the effect of rotating at magnetic board, and the lower surface of micron-size long thimble is contacted with model;
C, open chamber door, sheet material to be processed is put between flexible upper soft mode and flexible lower mantle, close upper chamber door, regulate thimble viscosity control handle to make the lower surface of the short thimble of micron order and the upper surface of model carry out seamless contact, the upper surface of micron-size long thimble carries out seamless contact with sheet material;
D, open particle vibration adjusting knob, make supersonic generator act on granule medium, granule medium is passed to power the upper surface of the short thimble of micron order of flexible upper mantle, by controlling the oscillation intensity of granule medium, the short thimble of micron order is carried out to punching press, make to obtain and model consistent pattern in the following table of sheet material; Close particle oscillation intensity knob, regulate thimble viscosity control handle, the short thimble of micron order can move upward and separate with manufactured sheet material under the effect of viscous force, takes out manufactured sheet material, continues to put into sheet material to be processed.Repeat this step, just can produce in batches a certain sheet material model;
E, different plates is repeated to above-mentioned steps, thereby can obtain the sheet material of different complicated shapes.
The present invention can produce in batches the sheet material of different complicated shapes, can one-shot forming and to have machining accuracy high, the advantage that moulding plasticity is good; Cost is low, is applicable to applying.
Brief description of the drawings
Below in conjunction with accompanying drawing and embodiment, the present invention is described in more detail.
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is granule medium ultrasonic vibration structural scheme of mechanism.
Fig. 3 is the structure for amplifying schematic diagram of supersonic generator in Fig. 2.
Fig. 4 is the status architecture schematic diagram while putting into the sheet material of the different complicated shapes shown in Fig. 7, Fig. 8.
Fig. 5 is the structural representation of flexible lower soft mode.
Fig. 6 is the structural representation of flexible lower soft mode.
Fig. 7 is schematic block circuit diagram of the present invention.
Fig. 8 is workflow block diagram of the present invention.
In figure: 1, take out; 2, outsourcing encrusts; 3, micron-size long thimble; 4, outsourcing brevicone; 5, the short thimble of micron order; 6, supersonic generator; 7, data line interface; 8, chamber door; 9, door knob; 10, electric source line interface; 11, casing; 12, magnetic board; 13, base; 14, data wire; 15, particle oscillation intensity knob; 16, thimble viscosity control handle; 17, magnetic board control button; 18, shift knob; 19, control panel; 20, supporter; 21, granule medium.
Detailed description of the invention
As Figure 1-Figure 8, the present invention is made up of soft mode, flexible lower soft mode and model loading case in controlling organization, granule medium ultrasonic vibration mechanism, flexibility.
Controlling organization is made up of supporter 20, control panel 19, shift knob 18, magnetic board control button 17, particle oscillation intensity knob 15, thimble viscosity control handle 16.Control panel 19 is welded on supporter 20; Shift knob 18, magnetic board control button 17, particle oscillation intensity knob 15, thimble viscosity control handle 16 are installed and are engaged on control panel 19.
Granule medium ultrasonic vibration mechanism is made up of supersonic generator 6, data line interface 7, chamber door 8, door knob 9, electric source line interface 10, casing 11, magnetic board 12 and granule medium 21.Supersonic generator 6 is welded on the top of casing 11, granule medium 21 is positioned among supersonic generator 6 and discrete distribution, data line interface 7 is bolted on the right side of casing 11 with electric source line interface 10, and is connected on controlling organization by data wire 14 and power line respectively.Magnetic board 12 is connected with casing 11 by bearing pin, and chamber door 8 is connected (rotatably) and can chamber door 8 be closed by door knob 9 by bearing pin with casing 11, and door knob 9 is to be connected with chamber door by bolt, and casing 11 is laid and is fixed on flexible lower mantle.
In flexibility, soft mode is made up of the short thimble 5 of micron order and outsourcing brevicone 4.The short thimble 5 of micron order is multiple, is all attached together by viscous oil and is assemblied in outsourcing brevicone 4.In flexibility, soft mode is mounted with in casing 11 corresponding with supersonic generator 6.
Flexible lower mantle is encrusted and 2 is formed by micron-size long thimble 3 and outsourcing.Micron-size long thimble 3 is multiple, is all attached together by viscous oil and is assemblied in outsourcing to encrust in 2.Flexible lower soft mode is mounted with on model loading case.
Model loading case by take out 1 and base 13 form.Take out 1 and be assemblied in base 13, can pull.
Operating procedure of the present invention is as follows
1, as shown in Figure 1, preparation, presses shift knob 18, and whole system obtains electric, presses magnetic board control button 17, and now magnetic board 12 is switched on, and the micron-size long thimble 3 in mantle under flexibility is slowly adsorbed with magnetic board 12 and contacted.
2, model (model can be object three-dimensional or that have one side recess patterns) is put into the drawer 1 of model bearing box, again press shift knob 18, magnetic board 12 dead electricity, magnetic board 12 can down rotate around bearing pin, be attached on the inwall of casing 11, the micron-size long thimble 3 being adsorbed on magnetic board 12 loses the effect of absorption affinity, and moves downward under the effect of rotating at magnetic board 12, and the lower surface of micron-size long thimble 3 is contacted with model.
3, as shown in Figure 4, open chamber door 8, sheet material to be processed is put between flexible upper soft mode and flexible lower mantle, close upper chamber door 8, regulate thimble viscosity control handle 16 to make the lower surface of the short thimble 5 of micron order and the upper surface of model carry out seamless contact, the upper surface of micron-size long thimble 3 carries out seamless contact with sheet material.
4, open particle vibration adjusting knob 15, make supersonic generator 6 act on granule medium 21, granule medium 21 is passed to power the upper surface of the short thimble 5 of micron order of flexible upper mantle, by controlling the oscillation intensity of granule medium 21, the short thimble 5 of micron order is carried out to punching press, make to obtain and model consistent pattern in the following table of sheet material; Close particle oscillation intensity knob 15, regulate thimble viscosity control handle 16, the short thimble 5 of micron order can move upward and separate with manufactured sheet material under the effect of viscous force, takes out manufactured sheet material, continues to put into sheet material to be processed.Repeat this step, just can produce in batches a certain sheet material model.
5, different plates is repeated to above-mentioned steps, thereby can obtain the sheet material of different complicated shapes.
The present invention is by using micron-size long thimble to carry out seamless contact to first profiled member upper surface, the other end at numerous micron-size long thimble forms the shape the same with plate surface, then by the ultrasonic vibration of granule medium, power is passed to the short thimble of micron order of mantle in the flexibility of sheet material upper surface to be processed, thereby realized the flexibility processing to sheet material.Thereby the intensity that can control particle vibration in plate forming process can ensure the precision of sheet material.
Above-mentioned embodiment is not limitation of the present invention; the present invention is also not limited in above-mentioned giving an example; variation, remodeling, interpolation or replacement that those skilled in the art make within the scope of technical scheme of the present invention, also all belong to protection scope of the present invention.
Claims (9)
1. a complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration, is characterized in that: it is made up of soft mode, flexible lower soft mode and model loading case in controlling organization, granule medium ultrasonic vibration mechanism, flexibility;
Described granule medium ultrasonic vibration mechanism is made up of supersonic generator (6), data line interface (7), chamber door (8), door knob (9), electric source line interface (10), casing (11), magnetic board (12) and granule medium (21); Described supersonic generator (6) is welded on the top of casing (11), and granule medium (21) is positioned among supersonic generator (6) and discrete distribution,
Described data line interface (7) is bolted on the right side of casing (11) with electric source line interface (10), and is connected on controlling organization by data wire (14) and power line respectively.
2. the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration according to claim 1, it is characterized in that: described magnetic board (12) is connected with casing (11) by bearing pin, chamber door (8) is connected by bearing pin with casing (11), door knob (9) is to be connected with chamber door by bolt, and casing (11) is laid and is fixed on flexible lower mantle.
3. the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration according to claim 1, is characterized in that: described controlling organization is made up of supporter (20), control panel (19), shift knob (18), magnetic board control button (17), particle oscillation intensity knob (15) and thimble viscosity control handle (16).
4. the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration according to claim 3, is characterized in that: described control panel (19) is welded on supporter (20); Shift knob (18), magnetic board control button (17), particle oscillation intensity knob (15), thimble viscosity control handle (16) are installed and are engaged on control panel (19).
5. the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration according to claim 1, is characterized in that: in described flexibility, soft mode is made up of the short thimble of micron order (5) and outsourcing brevicone (4); In described flexibility soft mode be mounted with in casing (11) and supersonic generator (6) corresponding.
6. the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration according to claim 1, it is characterized in that: the short thimble of described micron order (5), for multiple, are all attached together by viscous oil and are assemblied in outsourcing brevicone (4).
7. the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration according to claim 1, is characterized in that: under described flexibility mantle by micron-size long thimble (3) and outsourcing encrust (2) form; Described micron-size long thimble (3) is multiple, is all attached together by viscous oil and is assemblied in outsourcing to encrust in (2); Under described flexibility, soft mode is mounted with on model loading case.
8. the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration according to claim 7, is characterized in that: described model loading case is by taking out (1) and base (13) forms; Described take out (1) is assemblied in base (13).
9. according to the complicated sheet material flexible forming equipment that utilizes granule medium ultrasonic vibration described in claim 1-8, it is characterized in that: its manufacture craft is as follows:
A, press shift knob, whole system obtains electric, presses magnetic board control button, and now magnetic board energising, slowly adsorbs the micron-size long thimble in mantle under flexibility with magnetic board and contact;
B, model is put into the drawer 1 of model bearing box, again press shift knob, magnetic board dead electricity, magnetic board can down rotate around bearing pin, be attached on the inwall of casing, the micron-size long thimble being adsorbed on magnetic board loses the effect of absorption affinity, and moves downward under the effect of rotating at magnetic board, and the lower surface of micron-size long thimble is contacted with model;
C, open chamber door, sheet material to be processed is put between flexible upper soft mode and flexible lower mantle, close upper chamber door, regulate thimble viscosity control handle to make the lower surface of the short thimble of micron order and the upper surface of model carry out seamless contact, the upper surface of micron-size long thimble carries out seamless contact with sheet material;
D, open particle vibration adjusting knob, make supersonic generator act on granule medium, granule medium is passed to power the upper surface of the short thimble of micron order of flexible upper mantle, by controlling the oscillation intensity of granule medium, the short thimble of micron order is carried out to punching press, make to obtain and model consistent pattern in the following table of sheet material; Close particle oscillation intensity knob, regulate thimble viscosity control handle, the short thimble of micron order can move upward and separate with manufactured sheet material under the effect of viscous force, takes out manufactured sheet material, continues to put into sheet material to be processed.Repeat this step, just can produce in batches a certain sheet material model;
E, different plates is repeated to above-mentioned steps, thereby can obtain the sheet material of different complicated shapes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410328819.0A CN104174761B (en) | 2014-07-11 | 2014-07-11 | Utilize the complicated sheet material flexible forming instrument and supplies of granule medium ultrasonic vibration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410328819.0A CN104174761B (en) | 2014-07-11 | 2014-07-11 | Utilize the complicated sheet material flexible forming instrument and supplies of granule medium ultrasonic vibration |
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| Publication Number | Publication Date |
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| CN104174761A true CN104174761A (en) | 2014-12-03 |
| CN104174761B CN104174761B (en) | 2016-03-09 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1367020A (en) * | 1971-12-17 | 1974-09-18 | Alusuisse | Machine for the electromagnetic forming of metallic objects |
| CN100376340C (en) * | 2005-01-24 | 2008-03-26 | 燕山大学 | Half-mould forming process for metal plate material |
| CN101837410A (en) * | 2010-06-30 | 2010-09-22 | 重庆理工大学 | Multipoint forming die based on solid particle medium back pressure |
| CN102554023A (en) * | 2012-01-17 | 2012-07-11 | 燕山大学 | Pipe local reducing method |
| CN102716963A (en) * | 2012-06-08 | 2012-10-10 | 燕山大学 | Method and die for back-pressure deep drawing of metal plate |
| CN103691792A (en) * | 2013-12-18 | 2014-04-02 | 山东科技大学 | Ultrasonic-based medium-high carbon steel fine blanking forming device |
-
2014
- 2014-07-11 CN CN201410328819.0A patent/CN104174761B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1367020A (en) * | 1971-12-17 | 1974-09-18 | Alusuisse | Machine for the electromagnetic forming of metallic objects |
| CN100376340C (en) * | 2005-01-24 | 2008-03-26 | 燕山大学 | Half-mould forming process for metal plate material |
| CN101837410A (en) * | 2010-06-30 | 2010-09-22 | 重庆理工大学 | Multipoint forming die based on solid particle medium back pressure |
| CN102554023A (en) * | 2012-01-17 | 2012-07-11 | 燕山大学 | Pipe local reducing method |
| CN102716963A (en) * | 2012-06-08 | 2012-10-10 | 燕山大学 | Method and die for back-pressure deep drawing of metal plate |
| CN103691792A (en) * | 2013-12-18 | 2014-04-02 | 山东科技大学 | Ultrasonic-based medium-high carbon steel fine blanking forming device |
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| CN104174761B (en) | 2016-03-09 |
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Granted publication date: 20160309 Termination date: 20200711 |