CN104120465B - A kind of Electroplate liquid of alkaline zinc-nickel alloy and its preparation method and application - Google Patents

A kind of Electroplate liquid of alkaline zinc-nickel alloy and its preparation method and application Download PDF

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CN104120465B
CN104120465B CN201310155442.9A CN201310155442A CN104120465B CN 104120465 B CN104120465 B CN 104120465B CN 201310155442 A CN201310155442 A CN 201310155442A CN 104120465 B CN104120465 B CN 104120465B
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electroplate liquid
nickel alloy
zinc
alkaline zinc
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CN104120465A (en
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易传贵
史鸿威
陈延辉
王瑞
刘永
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State Grid Corp of China SGCC
Pinggao Group Co Ltd
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State Grid Corp of China SGCC
Pinggao Group Co Ltd
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Abstract

The invention discloses a kind of Electroplate liquid of alkaline zinc-nickel alloy and its preparation method and application, belong to electroplating technology field.Every liter of electroplate liquid comprises following components: sodium hydroxide 100.0~150.0g, zinc oxide 10.0~16.0g, nickel sulfate 6.0~12.0g, TEPA 6.0~15.0ml, chelating agent 10.0~30.0g, A agent 2.5~3.5g, B agent 4.0~7.0g, surplus is water.Electroplate liquid of alkaline zinc-nickel alloy of the present invention has the characteristic that Metal Distribution is uniform, alloy composition is stable, and in the range of electric current density 2.5~5.0A/dm2, coating nickel stable content is 12~15%;Coating possesses good corrosion resistance and stronger wearability simultaneously, neutral salt spray test show coating produce the time >=1000h of red rust, and thickness of coating >=12 μm, and the preparation method of electroplate liquid simply, easily operate, low cost, be suitable to large-scale production and application.

Description

A kind of Electroplate liquid of alkaline zinc-nickel alloy and its preparation method and application
Technical field
Present invention relates particularly to a kind of Electroplate liquid of alkaline zinc-nickel alloy, also relate to a kind of Electroplate liquid of alkaline zinc-nickel alloy Preparation method and application, belong to electroplating technology field.
Background technology
Zn-ni alloy deposits is a kind of novel excellent protective coating, be mainly used in Aero-Space, auto industry and In mechano-electronic product.In electric field component surface anticorrosion and protection, admiro film layer is as final protecting film Layer, it is desirable to it possesses excellent corrosion resistance, wearability and hardness etc..
At present, Zinc-nickel alloy electroplating technology has been put into actual application abroad, and the admiro on domestic production line Electroplate liquid relies primarily on external import.Owing to the industrial circle of admiro film layer was expanded in the last few years so that it is become The indispensable important process technology such as anticorrosion, decoration, therefore, a kind of Electroplate liquid of alkaline zinc-nickel alloy of research and preparation method thereof It is particularly important, has important meaning especially for the anti-corrosion capability increasing high-voltage switch product shaft element etc. Justice.
Chinese patent (notification number: CN 101240437 B) discloses a kind of plating solution formula, contains in every liter of electroplate liquid Following components: zinc oxide 10~30g, nickel sulfate 5~13g, sodium hydroxide 100~140g, chelating agent be ammonium citrate 5~40g, Triethanolamine 38~80ml, ethylenediamine 25~40ml, diethylenetriamine 3~20ml, more than TEPA 3ml, Soluble tartar. Two or more in sodium 15~25g, EDTA8~15g, ammonia 10~20ml, what additive was epoxychloropropane with amine is anti- Answer in product 1.5~15ml and phytic acid 0.05~15ml, sodium phytate 0.1~5g, CTAB0.1~5g any one, light Agent is ZB1~10ml, one or more in vanillin 0.2~2g, thiourea 1~2g, saccharin 1~5g, and surplus is water.But, The additive and the brightener that use in said method are the most single, it is difficult to meet the requirement of coating combination property, such as its plating Efficiency is low, and 20min only has 6 μm, and film layer is relatively thin, is extremely difficult to higher corrosion resistance, does not additionally have the performance parameter of coating hardness, The wearability requirement of High-Voltage Electrical Appliances axial workpiece cannot be applicable to.
Summary of the invention
It is an object of the invention to provide a kind of Electroplate liquid of alkaline zinc-nickel alloy.
Meanwhile, the present invention also provides for the preparation method of a kind of Electroplate liquid of alkaline zinc-nickel alloy.
Furthermore, the present invention also provides for the application of a kind of Electroplate liquid of alkaline zinc-nickel alloy.
In order to realize object above, the technical solution adopted in the present invention is:
A kind of Electroplate liquid of alkaline zinc-nickel alloy, every liter of electroplate liquid comprises following components:
Sodium hydroxide 100.0~150.0g,
Zinc oxide 10.0~16.0g,
Nickel sulfate 6.0~12.0g,
TEPA 6.0~15.0ml,
Chelating agent 10.0~30.0g,
A agent 2.5~3.5g,
B agent 4.0~7.0g,
Surplus is water;
Described A agent is by being benzylideneacetone according to mass ratio: sodium benzoate: pyridine: cinnamic acid=(1.1~1.3): (0.55 ~0.65): (0.35~0.45): the component composition of (0.55~0.65);
Described B agent is by being anisic aldehyde according to mass ratio: ethanol: sodium benzoate: o-chlorobenzaldehyde=(3.4~3.6): (0.75~0.85): (1.1~1.3): the component composition of (1.1~1.3).
Described chelating agent is the one in sodium potassium tartrate tetrahydrate, trisodium citrate, disodiumedetate or it is any Combination.
Preferably, described chelating agent is by being sodium potassium tartrate tetrahydrate according to mass ratio: trisodium citrate: ethylenediaminetetraacetic acid two Sodium=(9.1~12.1): (5.7~10.9): the component composition of (2.7~3.9).
Preferably, described A agent is by being benzylideneacetone according to mass ratio: sodium benzoate: pyridine: cinnamic acid=1.2:0.6: The component composition of 0.4:0.6.
Preferably, described B agent is by being anisic aldehyde according to mass ratio: ethanol: sodium benzoate: o-chlorobenzaldehyde=3.5: The component composition of 0.8:1.2:1.2.
The preparation method of a kind of Electroplate liquid of alkaline zinc-nickel alloy, specifically comprises the following steps that
(1) accurately weigh zinc oxide and the sodium hydroxide of formula ratio, first zinc oxide is added 2~5% water in furnishing stick with paste Shape, then sodium hydroxide is added 15~20% water in dissolve completely after join in the zinc oxide of pasty state, stirring, zinc to be oxidized Add water to after dissolving completely set the 45~50% of volume, be cooled to room temperature, add the zinc powder of 2.0~3.5g/L, stirring 1.5~ After 2.0 hours, filter cleaner is standby;
(2) accurately weigh the nickel sulfate of formula ratio, TEPA and chelating agent, add 15~20% water in stir, molten It is added into after solving completely the solution that step (1) prepares stirs standby;
(3) accurately weighing A agent and the B agent of formula ratio, in the solution that step (2) prepares, addition A agent, B agent stir, Benefit is filled with water to volume required and get final product.
Described A agent is by being benzylideneacetone according to mass ratio: sodium benzoate: pyridine: cinnamic acid=(1.1~1.3): (0.55 ~0.65): (0.35~0.45): the component composition of (0.55~0.65);Preferably, described A agent is by being benzyl according to mass ratio Fork acetone: sodium benzoate: pyridine: the component composition of cinnamic acid=1.2:0.6:0.4:0.6.
Described B agent is by being anisic aldehyde according to mass ratio: ethanol: sodium benzoate: o-chlorobenzaldehyde=(3.4~3.6): (0.75~0.85): (1.1~1.3): the component composition of (1.1~1.3);Preferably, described B agent is by being big according to mass ratio Anisaldehyde: ethanol: sodium benzoate: the component composition of o-chlorobenzaldehyde=3.5:0.8:1.2:1.2.
Described chelating agent is the one in sodium potassium tartrate tetrahydrate, trisodium citrate, disodiumedetate or it is any Combination;Preferably, described chelating agent is by being sodium potassium tartrate tetrahydrate according to mass ratio: trisodium citrate: disodiumedetate= (9.1~12.1): (5.7~10.9): the component composition of (2.7~3.9).
The application of a kind of Electroplate liquid of alkaline zinc-nickel alloy, specifically comprises the following steps that and adds in electroplating bath by electroplate liquid, positive plate Use area ratio be 1:(1.5~4.0) zine plate and nickel plate, unplated piece is as negative electrode, and arranging electric current density is 2.5~5.0A/ Dm2, temperature is 25~35 DEG C, and plating 20~40min i.e. obtains zn-ni alloy deposits.
Beneficial effects of the present invention:
Electroplate liquid of alkaline zinc-nickel alloy of the present invention has the advantage that
(1) electroplate liquid has the characteristic that Metal Distribution is uniform, alloy composition is stable, in electric current density 2.5~5.0A/dm2 In the range of coating nickel stable content 12~15%, in coating, the Zn content more than 80% makes this coating have and zinc coat phase As inactivating performance;
(2) coating possesses good corrosion resistance simultaneously, and neutral salt spray test produces the time of red rust after showing coating passivation ≥1000h;
(3) plating solution electroplating efficiency is high, in selected current density range, and 30min thickness of coating >=12 μm;
(4) more than 480 (HV0.025) can be reached by test coating surface microhardness (Vickers hardness), thus protect Card coating has higher wearability, it is adaptable to the wearability requirement of High-Voltage Electrical Appliances axial workpiece;
The preparation method of Electroplate liquid of alkaline zinc-nickel alloy of the present invention simply, easily operate, low cost, be suitable to large-scale production should With.
Detailed description of the invention
The present invention is only described in further detail by following embodiment, but does not constitute any limitation of the invention.
Embodiment 1
Electroplate liquid of alkaline zinc-nickel alloy in the present embodiment, every liter of electroplate liquid comprises following components: sodium hydroxide 150.0g, Zinc oxide 12.0g, nickel sulfate 8.0g, TEPA 10.0ml, chelating agent 22.7g, A agent 2.5g, B agent 5.5g, surplus is water; Described chelating agent mesotartaric acid potassium sodium 9.1g, trisodium citrate 10.9g, disodiumedetate 2.7g;Described A agent by It it is benzylideneacetone according to mass ratio: sodium benzoate: pyridine: cinnamic acid=1.3:0.55:0.4:0.6 composition;Described B agent is by pressing It it is anisic aldehyde according to mass ratio: ethanol: sodium benzoate: o-chlorobenzaldehyde=3.5:0.8:1.3:1.3 composition.
The preparation process of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid is as follows:
(1) accurately weigh zinc oxide and the sodium hydroxide of formula ratio, first zinc oxide is added furnishing in 100ml distilled water and sticks with paste Shape, then sodium hydroxide is added 400ml distilled water dissolves completely after be slowly added in the zinc oxide of pasty state, mechanical agitation is extremely Zinc oxide adds distilled water to 1000ml after dissolving completely, be cooled to room temperature, add 2.5g zinc powder, and after stir 2.0 hours, mistake filters Slag is standby;
(2) accurately weigh the nickel sulfate of formula ratio, TEPA and chelating agent, add in 300ml distilled water and stir, molten It is added into after solving completely the solution that step (1) prepares stirs standby;
(3) accurately weighing A agent and the B agent of formula ratio, in the solution that step (2) prepares, addition A agent, B agent stir, Benefit is filled with water to 2000ml and i.e. obtains electroplate liquid.
The application of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid, specifically comprises the following steps that and above-mentioned electroplate liquid is added plating In groove, zine plate and the nickel plate that positive plate uses area ratio to be 1:4.0, unplated piece is as negative electrode, and arranging electric current density is 3.0A/ Dm2, temperature is 30 DEG C, and plating 25min i.e. obtains zn-ni alloy deposits.
Embodiment 2
Electroplate liquid of alkaline zinc-nickel alloy in the present embodiment, every liter of electroplate liquid comprises following components: sodium hydroxide 100.0g, Zinc oxide 10.0g, nickel sulfate 6.0g, TEPA 6.0ml, chelating agent 21.5g, A agent 3.0g, B agent 7.0g, surplus is water; Described chelating agent mesotartaric acid potassium sodium 10.8g, trisodium citrate 7.4g, disodiumedetate 3.3g;Described A agent by It it is benzylideneacetone according to mass ratio: sodium benzoate: pyridine: cinnamic acid=1.2:0.6:0.45:0.65 composition;Described B agent is by pressing It it is anisic aldehyde according to mass ratio: ethanol: sodium benzoate: o-chlorobenzaldehyde=3.4:0.85:1.2:1.1 composition.
The preparation steps of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid is with embodiment 1.
The application of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid, specifically comprises the following steps that and above-mentioned electroplate liquid is added plating In groove, zine plate and the nickel plate that positive plate uses area ratio to be 1:1.5, unplated piece is as negative electrode, and arranging electric current density is 2.5A/ dm2, temperature is 25 DEG C, and plating 40min i.e. obtains zn-ni alloy deposits.
Embodiment 3
Electroplate liquid of alkaline zinc-nickel alloy in the present embodiment, every liter of electroplate liquid comprises following components: sodium hydroxide 120.0g, Zinc oxide 16.0g, nickel sulfate 12.0g, TEPA 15.0ml, chelating agent 21.7g, A agent 3.5g, B agent 4.0g, surplus is Water;Described chelating agent mesotartaric acid potassium sodium 12.1g, trisodium citrate 5.7g, disodiumedetate 3.9g;Described A Agent is by being benzylideneacetone according to mass ratio: sodium benzoate: pyridine: cinnamic acid=1.1:0.65:0.35:0.55 forms;Described B Agent is by being anisic aldehyde according to mass ratio: ethanol: sodium benzoate: o-chlorobenzaldehyde=3.6:0.75:1.1:1.2 forms.
The preparation steps of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid is with embodiment 1.
The application of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid, specifically comprises the following steps that and above-mentioned electroplate liquid is added plating In groove, zine plate and the nickel plate that positive plate uses area ratio to be 1:1.5, unplated piece is as negative electrode, and arranging electric current density is 2.5A/ dm2, temperature is 25 DEG C, and plating 40min i.e. obtains zn-ni alloy deposits.
Embodiment 4
Electroplate liquid of alkaline zinc-nickel alloy in the present embodiment in addition to chelating agent is different from embodiment 1, other all with embodiment 1 Identical.Wherein, chelating agent is made up of sodium potassium tartrate tetrahydrate 12.1g and disodiumedetate 2.7g.
The preparation steps of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid is with embodiment 1.
The application of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid, concrete steps are with embodiment 1.
Embodiment 5
Electroplate liquid of alkaline zinc-nickel alloy in the present embodiment in addition to chelating agent is different from embodiment 1, other all with embodiment 1 Identical.Wherein, chelating agent is made up of trisodium citrate 10.9g and disodiumedetate 3.9g.
The preparation steps of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid is with embodiment 1.
The application of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid, concrete steps are with embodiment 1.
Embodiment 6
Electroplate liquid of alkaline zinc-nickel alloy in the present embodiment in addition to chelating agent is different from embodiment 1, other all with embodiment 1 Identical.Wherein, chelating agent is made up of sodium potassium tartrate tetrahydrate 9.1g and trisodium citrate 5.7g.
The preparation steps of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid is with embodiment 1.
The application of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid, concrete steps are with embodiment 1.
Embodiment 7
Electroplate liquid of alkaline zinc-nickel alloy in the present embodiment in addition to chelating agent is different from embodiment 1, other all with embodiment 1 Identical.Wherein, chelating agent is sodium potassium tartrate tetrahydrate 12.1g.
The preparation steps of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid is with embodiment 1.
The application of the present embodiment neutral and alkali Zinc-nickel alloy electroplating liquid, concrete steps are with embodiment 1.
Comparative example
Electroplate liquid of alkaline zinc-nickel alloy in this comparative example, every liter of electroplate liquid comprises following components: sodium hydroxide 140.0g, Zinc oxide 12.0g, nickel sulfate 8.0g, TEPA 10.0ml, sodium potassium tartrate tetrahydrate 15.0g, ammonium citrate 15.0g, EDTA10g, additive is composed of the following components: CTAB2.0g, DE5ml, and brightener is composed of the following components: ZB3ml, vanillin 0.2g, surplus is water.
The preparation steps of this comparative example Electroplate liquid of alkaline zinc-nickel alloy is substantially with embodiment 1, and additive is with brightener simultaneously Add.
The application of this comparative example neutral and alkali Zinc-nickel alloy electroplating liquid, concrete steps such as embodiment 1.
Test example
Example 1~7 and comparative example plating after plating piece, plating piece coating is carried out following performance measurement, experimental data Refer to table 1 below.
Assay method:
Corrosion resistance of coating measures: according to standard GB/T/T10125-1997 " artificial atmosphere corrosion testing salt spray test " Carry out salt spray test and characterize corrosion resistance of coating;
Thickness and the mensuration of nickel content: the XDL-B type X-ray using Nantong fischer test instrunment company limited to produce is glimmering Light calibrator is measured analyzing;
Bond strength measures: use thermal shock laboratory method, to be incubated 30 minutes at a temperature of 300 DEG C, immerses cold immediately after Water cools down as an experimental period;
The mensuration of surface microhardness: use Shanghai Lian Er equipment company limited HV-50 type Vickers to test.
Table 1 embodiment 1~7 and comparative example in the performance data of plating piece coating
Conclusion: as shown in Table 1, after using the electroplate liquid plating of embodiment 1~7, it is right that the performance of plating piece coating is substantially better than Ratio, has higher electroplating efficiency and more preferable wearability, can meet anti-corrosion, wearability requirement.

Claims (10)

1. an Electroplate liquid of alkaline zinc-nickel alloy, it is characterised in that: every liter of electroplate liquid comprises following components:
Sodium hydroxide 100.0~150.0g,
Zinc oxide 10.0~16.0g,
Nickel sulfate 6.0~12.0g,
TEPA 6.0~15.0ml,
Chelating agent 10.0~30.0g,
A agent 2.5~3.5g,
B agent 4.0~7.0g,
Surplus is water;
Described A agent is by being benzylideneacetone according to mass ratio: sodium benzoate: pyridine: cinnamic acid=(1.1~1.3): (0.55~ 0.65): (0.35~0.45): (0.55~0.65);
Described B agent is by being anisic aldehyde according to mass ratio: ethanol: sodium benzoate: o-chlorobenzaldehyde=(3.4~3.6): (0.75 ~0.85): (1.1~1.3): the component composition of (1.1~1.3).
Electroplate liquid of alkaline zinc-nickel alloy the most according to claim 1, it is characterised in that: described chelating agent is Soluble tartar. One in sodium, trisodium citrate, disodiumedetate or its combination in any.
Electroplate liquid of alkaline zinc-nickel alloy the most according to claim 1, it is characterised in that: described chelating agent is by according to quality Ratio is for sodium potassium tartrate tetrahydrate: trisodium citrate: disodiumedetate=(9.1~12.1): (5.7~10.9): (2.7~3.9) Component composition.
Electroplate liquid of alkaline zinc-nickel alloy the most according to claim 1, it is characterised in that: described A agent is by according to mass ratio For benzylideneacetone: sodium benzoate: pyridine: the component composition of cinnamic acid=1.2:0.6:0.4:0.6.
Electroplate liquid of alkaline zinc-nickel alloy the most according to claim 1, it is characterised in that: described B agent is by according to mass ratio For anisic aldehyde: ethanol: sodium benzoate: the component composition of o-chlorobenzaldehyde=3.5:0.8:1.2:1.2.
6. the preparation method of an Electroplate liquid of alkaline zinc-nickel alloy as claimed in claim 1 or 2, it is characterised in that: specifically walk Rapid as follows:
(1) accurately weigh zinc oxide and the sodium hydroxide of formula ratio, first zinc oxide is added 2~5% water in furnishing pasty state, then Sodium hydroxide is added 15~20% water in dissolve completely after join in the zinc oxide of pasty state, stirring, zinc to be oxidized has dissolved Add water to after Quan set the 40~50% of volume, be cooled to room temperature, add the zinc powder of 2.0~3.5g/L, stir 1.5~2.0 hours Rear filter cleaner is standby;
(2) accurately weigh the nickel sulfate of formula ratio, TEPA and chelating agent, add 15~20% water in stir, dissolve Be added into after Wan Quan step (1) prepare solution in stir standby;
(3) accurately weighing A agent and the B agent of formula ratio, in the solution that step (2) prepares, addition A agent, B agent stir, and supplement Water is the most volume required and get final product.
The preparation method of Electroplate liquid of alkaline zinc-nickel alloy the most according to claim 6, it is characterised in that: described chelating agent By being sodium potassium tartrate tetrahydrate according to mass ratio: trisodium citrate: disodiumedetate=(9.1~12.1): (5.7~10.9): The component composition of (2.7~3.9).
The preparation method of Electroplate liquid of alkaline zinc-nickel alloy the most according to claim 6, it is characterised in that: described A agent by It it is benzylideneacetone according to mass ratio: sodium benzoate: pyridine: the component composition of cinnamic acid=1.2:0.6:0.4:0.6.
The preparation method of Electroplate liquid of alkaline zinc-nickel alloy the most according to claim 6, it is characterised in that: described B agent by It it is anisic aldehyde according to mass ratio: ethanol: sodium benzoate: the component composition of o-chlorobenzaldehyde=3.5:0.8:1.2:1.2.
10. the application of the Electroplate liquid of alkaline zinc-nickel alloy as described in any one of claim 1-5, it is characterised in that: concrete Step is as follows: added by electroplate liquid in electroplating bath, positive plate use area ratio be 1:(1.5~4.0) zine plate and nickel plate, to be plated Part is as negative electrode, and arranging electric current density is 2.5~5.0A/dm2, temperature is 25~35 DEG C, and plating 20~40min i.e. obtains zinc-nickel and closes Gold plate.
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CN104294329A (en) * 2014-11-06 2015-01-21 梁建波 Alkaline zinc-nickel alloy plating solution and electroplating process
CN104805480A (en) * 2015-05-21 2015-07-29 广东达志环保科技股份有限公司 Alkaline zinc-nickel electroplating liquid, preparation method and electroplating method
CN111593378A (en) * 2020-04-20 2020-08-28 常州新纪元材料科技有限公司 Preparation of high corrosion-resistant alkaline zinc-nickel alloy electroplating solution and components of additive
CN112899739A (en) * 2021-01-19 2021-06-04 阎新燕 Corrosion-resistant zinc-nickel electroplating solution and preparation method thereof

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