CN104096692B - Automatic flushing device and its cleaning method - Google Patents
Automatic flushing device and its cleaning method Download PDFInfo
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- CN104096692B CN104096692B CN201410304714.1A CN201410304714A CN104096692B CN 104096692 B CN104096692 B CN 104096692B CN 201410304714 A CN201410304714 A CN 201410304714A CN 104096692 B CN104096692 B CN 104096692B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
It is a kind of automatic flushing device and its cleaning method the present invention relates to Production of Wine equipment automatic flushing device technical field, it includes clean water tank, hot-water cylinder, sour tank, alkali tank, cleaning liquid pump, cleaning liquid filter and electric cabinet；Clean water tank, hot-water cylinder, sour tank, the top of alkali tank are respectively equipped with pneumatic water intaking valve, and the water inlet of each pneumatic water intaking valve is communicated with the water inlet pipe with water inlet hand-operated valve respectively.Reasonable and compact in structure of the present invention, it is easy to use, its not only cleaning efficiency it is higher, time saving and energy saving, it is high that equipment cleans rate, and reduces harmful influence of the aerosol to operator's health during cleaning；By electric cabinet can automatic control equipment carry out clear water flushing, caustic dip, acid solution cleaning and sterilization processing, acid or alkali can be added by soda acid adding set, the acid or alkali in tank can be well mixed by circulating liquid pipe and related pneumatic operated valve, with it is safe, laborsaving, easy, efficient the characteristics of.
Description
Technical field
It is a kind of automatic flushing device and its clear the present invention relates to Production of Wine equipment automatic flushing device technical field
Washing method.
Background technology
Grape wine needs to carry out storage a period of time in wine storage tank after the completion of production, afterwards by every bacterium filter progress
After carry out it is filling, in wine storage tank in storage process and during bacterium filter progress, wine storage tank, every bacterium filter plant and fill wine
The device interiors such as machine can form retrogradation thing, it is necessary to be cleaned in time, current wine storage tank, set every bacterium filter plant and wine filling machine etc.
Standby cleaning relies primarily on artificial operation and completed, and carries out the processes such as clear water flushing, acid solution cleaning, caustic dip and hot-water sterilization function
Processing, cleaning is time-consuming, laborious, and wine storage tank and is difficult to clean inside bacterium filter plant, causes hidden danger of quality.This
Outside, during carrying out artificial high-pressure wash, harmful aerosol can be produced during cleaning, operator's health is had undesirable effect very
To injury.
The content of the invention
The invention provides a kind of automatic flushing device and its cleaning method, the deficiency of above-mentioned prior art is overcome, its
Existing wine storage tank can be effectively solved, there is cleaning every bacterium filter plant and the artificial cleaning way of wine filling machine and waste time and energy, set
For the problem of harmful aerosol influences operator's health when being difficult to clean, cleaning.
One of technical scheme is realized by following measures：A kind of automatic flushing device, including clear water
Tank, hot-water cylinder, sour tank, alkali tank, cleaning liquid pump, cleaning liquid filter and electric cabinet；Clean water tank, hot-water cylinder, sour tank, alkali tank it is upper
Portion is respectively equipped with pneumatic water intaking valve, and the water inlet of each pneumatic water intaking valve is communicated with the water inlet pipe with water inlet hand-operated valve respectively；Clearly
Water pot, hot-water cylinder, sour tank, the lower end of alkali tank are respectively equipped with manual blowdown valve；Soda acid adding set is installed on sour tank and alkali tank,
Alkali tank top is provided with pneumatic mixed alkali circulating valve, and sour tank top is provided with pneumatic nitration mixture circulating valve；Clean water tank, hot-water cylinder, sour tank
Pneumatic supplying valve is respectively equipped with the bottom of alkali tank, each pneumatic supplying valve passes through pipeline and the inlet phase for cleaning liquid pump respectively
Logical, the liquid outlet for cleaning liquid pump is communicated by check-valves and connection liquid pipe with cleaning the inlet of liquid filter, connection liquid pipe
Middle part is communicated with circulation liquid pipe, the connection liquid pipe between check-valves and circulation liquid pipe inlet and is provided with normally opened hand-operated valve, follows
Connecting tube pneumatic operated valve is installed in the connection liquid pipe between ring liquid pipe inlet and cleaning liquid filter inlet, circulation liquid pipe
Liquid outlet is communicated with pneumatic nitration mixture circulating valve and pneumatic mixed alkali circulating valve respectively, and circulation liquid pipe is provided with circulation pipe pneumatic operated valve, clearly
Cleaning pipe is communicated with the liquid outlet of washing lotion filter；Wherein cleaning liquid pump, pneumatic water intaking valve, pneumatic nitration mixture circulating valve, pneumatic
Mix the output of the control terminal of alkali circulating valve, pneumatic supplying valve, connecting tube pneumatic operated valve and circulation pipe pneumatic operated valve respectively with electric cabinet
Terminal is electrically connected.
Here is the further optimization and/or improvements to one of foregoing invention technical scheme：
Above-mentioned pneumatic water intaking valve may include the pneumatic water intaking valve of clean water tank, the pneumatic water intaking valve of hot-water cylinder, the pneumatic water intaking valve of sour tank
With the pneumatic water intaking valve of alkali tank, the pneumatic water intaking valve of clean water tank, the pneumatic water intaking valve of hot-water cylinder, the sour pneumatic water intaking valve of tank and alkali tank it is pneumatic enter
The water inlet of water valve is communicated with the water inlet pipe with water inlet hand-operated valve respectively.
Above-mentioned manual blowdown valve may include clean water tank manual blowdown valve, hot-water cylinder manual blowdown valve, sour tank manual blowdown valve
With alkali tank manual blowdown valve, clean water tank manual blowdown valve, hot-water cylinder manual blowdown valve, sour tank manual blowdown valve and alkali tank are arranged manually
Dirty valve connects sump pit by discharging tube respectively.
Above-mentioned pneumatic supplying valve may include pneumatic confession purge valve, pneumatic heat supply water valve, the pneumatic sour valve of confession and pneumatic confession alkali valve,
Pneumatic confession purge valve, pneumatic heat supply water valve, the pneumatic liquid outlet for sour valve and pneumatic confession alkali valve pass through feed pipe and cleaning respectively
The inlet of liquid pump is communicated, and feed pipe is provided with manual drain valve.
Above-mentioned soda acid adding set may include acid solution bucket, lye tank, tee ball valve and soda acid addition pump, the of tee ball valve
One inlet and the second inlet are communicated by pipeline with the inner chamber of acid solution bucket and lye tank respectively, and the liquid outlet of tee ball valve leads to
Cross pipeline and communicated with the inlet that soda acid adds pump, the top of sour tank and alkali tank is respectively equipped with charge door, and the charge door of sour tank leads to
Cross the pipeline with acid adding Hand-operated butterfly valve to communicate with the liquid outlet of soda acid addition pump, the charge door of alkali tank is by with adding alkali manual
The liquid outlet that the pipeline of butterfly valve and alkali lye filter adds pump with soda acid is communicated.
It can be separately installed with electric heater, hot-water cylinder and alkali tank inside above-mentioned hot-water cylinder and alkali tank and TEMP is installed
The outside of device, hot-water cylinder and alkali tank is provided with heat-insulation layer；Or/and, clean water tank, hot-water cylinder, the outer lower portion of sour tank and alkali tank are set
There is a low liquid level sensor, clean water tank, hot-water cylinder, the outer upper of sour tank and alkali tank are provided with high level sensor；Or/and, water inlet
Pressure sensor is installed on pipe and cleaning pipe.
The two of technical scheme are realized by following measures：It is a kind of to use above-mentioned automatic flushing device
Cleaning method, carry out as follows：
The first step, opens after water inlet hand-operated valve, automatically turns on the pneumatic water intaking valve of hot-water cylinder, the pneumatic water intaking valve of clean water tank, alkali
The pneumatic water intaking valve of tank and the pneumatic water intaking valve of sour tank, add water into clean water tank, hot-water cylinder, sour tank and alkali tank,
Pump is added by manually opened tee ball valve, soda acid and acid solution is added in sour tank by acid adding Hand-operated butterfly valve, automatically
Open pneumatic for sour valve, circulation pipe pneumatic operated valve and pneumatic nitration mixture circulating valve, and start cleaning fluid pump operation 10 minutes, carry out acid mixed
Close,
Pump is added by manually opened tee ball valve, soda acid and adds alkali Hand-operated butterfly valve that alkali lye is added in alkali tank, automatically
Pneumatic confession alkali valve, circulation pipe pneumatic operated valve and pneumatic mixed alkali circulating valve are opened, and starts cleaning fluid pump operation 10 minutes, alkali is carried out and mixes
Close,
Water in hot-water cylinder is heated to 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out clear water flushing；
4th step, automatically turns on pneumatic confession alkali valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, until equipment to be cleaned is filled
Untill full alkali lye, stop cleaning liquid pump, carry out dipping by lye 20 minutes, the exhaust-valve of manual unlocking equipment to be cleaned is by alkali afterwards
Liquid is emptied；
5th step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out clear water flushing；
6th step, automatic opening is pneumatic for sour valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking is to be cleaned to be set
Standby exhaust-valve, carries out acid solution cleaning；
7th step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out clear water flushing；
8th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out hot-water sterilization function processing.
The three of technical scheme are realized by following measures：It is a kind of to use above-mentioned automatic flushing device
Cleaning method, carry out as follows：
The first step, opens after water inlet hand-operated valve, automatically turns on the pneumatic water intaking valve of hot-water cylinder and the pneumatic water intaking valve of clean water tank, to
Added water in clean water tank and hot-water cylinder, the water in hot-water cylinder is heated to 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out clear water flushing；
4th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, until equipment to be cleaned
Untill water, stop cleaning liquid pump, carry out warm water and soak 20 minutes, the exhaust-valve of manual unlocking equipment to be cleaned is by temperature afterwards
Water is emptied；
5th step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out clear water flushing；
6th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out hot-water sterilization function processing.
The four of technical scheme are realized by following measures：It is a kind of to use above-mentioned automatic flushing device
Cleaning method, carry out as follows：
The first step, opens after water inlet hand-operated valve, automatically turns on the pneumatic water intaking valve of hot-water cylinder and the pneumatic water intaking valve of clean water tank, to
Added water in clean water tank and hot-water cylinder, the water in hot-water cylinder is heated to 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out clear water flushing；
4th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, and manual unlocking is to be cleaned
The exhaust-valve of equipment, carries out hot-water sterilization function processing.
Reasonable and compact in structure of the present invention, it is easy to use, its not only cleaning efficiency it is higher, time saving and energy saving, equipment cleans rate
Height, and reduce harmful influence of the aerosol to operator's health during cleaning；By electric cabinet can automatic control equipment enter
The flushing of row clear water, caustic dip, acid solution cleaning and sterilization processing, can add acid or alkali, by following by soda acid adding set
Acid or alkali in tank can be well mixed by ring liquid pipe and related pneumatic operated valve, with it is safe, laborsaving, easy, efficient the characteristics of.
Brief description of the drawings
Accompanying drawing 1 is the pipeline connection diagram of the embodiment of the present invention 1.
Coding in accompanying drawing is respectively：1 is clean water tank, and 2 be hot-water cylinder, and 3 be sour tank, and 4 be alkali tank, and 5 be cleaning liquid pump, 6
It is water inlet pipe for cleaning liquid filter, 7,8 be check-valves, and 9 be connection liquid pipe, and 10 is circulate liquid pipe, and 11 be cleaning pipe, and 12 be confession
Liquid pipe, 13 be acid solution bucket, and 14 be lye tank, and 15 be tee ball valve, and 16 be that soda acid adds pump, and 17 be alkali lye filter, and 18 be row
Liquid pipe, 19 be sump pit, and P1 is water inlet hand-operated valve, and P2 is normally opened hand-operated valve, and P3 is manual drain valve, and P4 is acid adding hand adjustment
Valve, P5 is adds alkali Hand-operated butterfly valve, and V01 is pneumatic confession purge valve, and V02 is pneumatic heat supply water valve, and V03 is to be pneumatic for acid valve, and V04 is
Pneumatic confession alkali valve, V05 is connecting tube pneumatic operated valve, and V06 is circulation pipe pneumatic operated valve, and V07 is pneumatic mixed alkali circulating valve, and V08 is pneumatic
Nitration mixture circulating valve, V09 is the pneumatic water intaking valve of alkali tank, and V10 is the pneumatic water intaking valve of sour tank, and V11 is the pneumatic water intaking valve of hot-water cylinder, V12
For the pneumatic water intaking valve of clean water tank, U01 is alkali tank manual blowdown valve, and U02 is sour tank manual blowdown valve, and U03 is that hot-water cylinder is arranged manually
Dirty valve, U04 is clean water tank manual blowdown valve.
Embodiment
The present invention is not limited by following embodiments, can technique according to the invention scheme and actual conditions it is specific to determine
Embodiment.
In the present invention, for the ease of description, the description of the relative position relation of each part is according to Figure of description 1
Butut mode be described, such as：The position relationship of forward and backward, upper and lower, left and right etc. is the Butut according to Figure of description
Direction is determined.
With reference to embodiment and accompanying drawing, the invention will be further described：
Embodiment 1：As shown in Figure 1, the automatic flushing device include clean water tank 1, it is hot-water cylinder 2, sour tank 3, alkali tank 4, clear
Lotion pumps 5, cleaning liquid filter 6 and electric cabinet；Clean water tank 1, hot-water cylinder 2, sour tank 3, the top of alkali tank 4 be respectively equipped with it is pneumatic enter
Water valve, the water inlet of each pneumatic water intaking valve is communicated with the water inlet pipe 7 with water inlet hand-operated valve P1 respectively；Clean water tank 1, hot-water cylinder 2,
Sour tank 3, the lower end of alkali tank 4 are respectively equipped with manual blowdown valve；It is provided with sour tank 3 and alkali tank 4 on soda acid adding set, alkali tank 4
Portion is provided with pneumatic mixed alkali circulating valve V07, and the sour top of tank 3 is provided with pneumatic nitration mixture circulating valve V08；Clean water tank 1, hot-water cylinder 2, acid
The bottom of tank 3 and alkali tank 4 is respectively equipped with pneumatic supplying valve, and each pneumatic supplying valve passes through the feed liquor of pipeline and cleaning liquid pump 5 respectively
Mouth is communicated, and the liquid outlet for cleaning liquid pump 5 is communicated by check-valves 8 and connection liquid pipe 9 with cleaning the inlet of liquid filter 6, even
The middle part of adapter 9 is communicated with circulation liquid pipe 10, the connection liquid pipe 9 between check-valves 8 and the circulation inlet of liquid pipe 10 and installed
There is the company of being provided with normally opened hand-operated valve P2, the connection liquid pipe 9 between the circulation inlet of liquid pipe 10 and the cleaning inlet of liquid filter 6
Adapter pneumatic operated valve V05, circulate liquid pipe 10 liquid outlet respectively with pneumatic nitration mixture circulating valve V08 and pneumatic mixed alkali circulating valve V07 phases
Logical, circulation liquid pipe 10 is provided with circulation pipe pneumatic operated valve V06, and cleaning pipe 11 is communicated with the liquid outlet for cleaning liquid filter 6；Wherein
Clean liquid pump 5, pneumatic water intaking valve, pneumatic nitration mixture circulating valve V08, pneumatic mixed alkali circulating valve V07, pneumatic supplying valve, connecting tube gas
Dynamic valve V05 and circulation pipe pneumatic operated valve V06 control terminal is electrically connected with the lead-out terminal of electric cabinet respectively.By of the invention automatic
Clean wine storage tank, every the Production of Wine equipment such as bacterium filter plant and wine filling machine, not only cleaning efficiency is higher, time saving and energy saving, if
Standby clean rate is high, and reduces harmful influence of the aerosol to operator's health during cleaning；Can by soda acid adding set
Add soda acid into sour tank 3, or add into alkali tank 4 alkali alkali, by circulating liquid pipe 10, circulation pipe pneumatic operated valve V06, pneumatic mixed
Alkali circulating valve V07 and pneumatic nitration mixture circulating valve V08 can be by the acid in sour tank 3, or the alkali in alkali tank 4 is well mixed, passes through
Each pneumatic water intaking valve can add the purified water in water inlet pipe 7 in clean water tank 1, hot-water cylinder 2, sour tank 3 or alkali tank 4, by each
Pneumatic supplying valve can control output clear water, hot water, acid solution or alkali lye respectively, can be respectively by clean water tank by manual blowdown valve
1st, the liquid discharge in hot-water cylinder 2, sour tank 3 or alkali tank 4.
Above-mentioned automatic flushing device and its cleaning method can be made further optimization and/or improvements according to actual needs：
As shown in Figure 1, pneumatic water intaking valve includes the pneumatic water intaking valve V12 of clean water tank, the pneumatic water intaking valve V11 of hot-water cylinder, acid
The pneumatic water intaking valve V10 of the tank and pneumatic water intaking valve V09 of alkali tank, the pneumatic water intaking valve V12 of clean water tank, the pneumatic water intaking valve V11 of hot-water cylinder, acid
The pneumatic water intaking valve V10 of tank and the pneumatic water intaking valve V09 of alkali tank water inlet respectively with water inlet hand-operated valve P1 the phase of water inlet pipe 7
It is logical.
As shown in Figure 1, manual blowdown valve includes clean water tank manual blowdown valve U04, hot-water cylinder manual blowdown valve U03, acid
Tank manual blowdown valve U02 and alkali tank manual blowdown valve U01, clean water tank manual blowdown valve U04, hot-water cylinder manual blowdown valve U03, acid
Tank manual blowdown valve U02 connects sump pit 19 by discharging tube 18 respectively with alkali tank manual blowdown valve U01.
As shown in Figure 1, pneumatic supplying valve includes pneumatic confession purge valve V01, pneumatic heat supply water valve V02, the sour valve of pneumatic confession
V03 and pneumatic confession alkali valve V04, pneumatic confession purge valve V01, pneumatic heat supply water valve V02, pneumatic confession acid valve V03 and pneumatic confession alkali valve
V04 liquid outlet is communicated by feed pipe 12 with cleaning the inlet of liquid pump 5 respectively, and feed pipe 12 is provided with manual drain valve
P3。
As shown in Figure 1, soda acid adding set includes acid solution bucket 13, lye tank 14, tee ball valve 15 and soda acid addition pump
16, the first inlet and the second inlet of tee ball valve 15 pass through the inner chamber phase of pipeline and acid solution bucket 13 and lye tank 14 respectively
Logical, the liquid outlet of tee ball valve 15 is communicated by pipeline with the inlet that soda acid adds pump 16, the upper part of sour tank 3 and alkali tank 4
Not She You charge door, the charge door of sour tank 3 passes through the liquid outlet that the pipeline with acid adding Hand-operated butterfly valve P4 adds pump 16 with soda acid
Communicate, the charge door of alkali tank 4 passes through with the pipeline and soda acid addition pump 16 for adding alkali Hand-operated butterfly valve P5 and alkali lye filter 17
Liquid outlet is communicated.
As shown in Figure 1, it is separately installed with installation on electric heater, hot-water cylinder 2 and alkali tank 4 inside hot-water cylinder 2 and alkali tank 4
There is a temperature sensor, the outside of hot-water cylinder 2 and alkali tank 4 is provided with heat-insulation layer；Or/and, clean water tank 1, hot-water cylinder 2, sour tank 3 and alkali
The outer lower portion of tank 4 is provided with low liquid level sensor, and clean water tank 1, hot-water cylinder 2, the outer upper of sour tank 3 and alkali tank 4 are provided with high liquid
Level sensor；Or/and, pressure sensor is installed on water inlet pipe 7 and cleaning pipe 11.Electric heater adds the water in hot-water cylinder 2
Heat ensures that the temperature for the hot water that cleaning pipe 11 is exported is higher than 85 degrees Celsius to 80 degrees Celsius to 95 degrees Celsius, preferably.
Embodiment 2：As shown in Figure 1, this uses one of above-mentioned cleaning method of automatic flushing device, as follows
Carry out：
The first step, opens after water inlet hand-operated valve P1, automatically turns on the pneumatic water intaking valve V11 of hot-water cylinder, the pneumatic water inlet of clean water tank
The pneumatic water intaking valve V09 of valve V12, the alkali tank and pneumatic water intaking valve V10 of sour tank, adds into clean water tank 1, hot-water cylinder 2, sour tank 3 and alkali tank 4
Water,
Pump 16 and acid adding Hand-operated butterfly valve P4 are added by manually opened tee ball valve 15, soda acid acid solution is added to sour tank 3
In, the sour valve V03 of pneumatic confession, circulation pipe pneumatic operated valve V06 and pneumatic nitration mixture circulating valve V08 are automatically turned on, and starts cleaning liquid pump 5 and is transported
Row 10 minutes, carries out sour mixing,
Pump 16 is added by manually opened tee ball valve 15, soda acid and adds alkali Hand-operated butterfly valve P5 that alkali lye is added into alkali tank 4
In, pneumatic confession alkali valve V04, circulation pipe pneumatic operated valve V06 and pneumatic mixed alkali circulating valve V07 are automatically turned on, and starts cleaning liquid pump 5 and is transported
Row 10 minutes, carries out alkali mixing,
Water in hot-water cylinder 2 is heated to 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe 11 is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve V01 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, clear water flushing is carried out；
4th step, automatically turns on pneumatic confession alkali valve V04 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, until treating clear
Equipment is washed full of cleaning liquid pump 5 untill alkali lye, is stopped, carrying out dipping by lye 20 minutes, afterwards manual unlocking equipment to be cleaned
Exhaust-valve empties alkali lye；
5th step, automatically turns on pneumatic confession purge valve V01 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, clear water flushing is carried out；
6th step, is automatically turned on pneumatic for acid valve V03 and connecting tube pneumatic operated valve V05, startup cleaning liquid pump 5, manual unlocking
The exhaust-valve of equipment to be cleaned, carries out acid solution cleaning；
7th step, automatically turns on pneumatic confession purge valve V01 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, clear water flushing is carried out；
8th step, automatically turns on pneumatic heat supply water valve V02 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, hot-water sterilization function processing is carried out.
Embodiment 3：As shown in Figure 1, the two of the cleaning method for using above-mentioned automatic flushing device, as follows
Carry out：
The first step, opens after water inlet hand-operated valve P1, automatically turns on the pneumatic water intaking valve V11 of hot-water cylinder and the pneumatic water inlet of clean water tank
Valve V12, adds water into clean water tank 1 and hot-water cylinder 2, the water in hot-water cylinder 2 is heated into 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe 11 is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve V01 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, clear water flushing is carried out；
4th step, automatically turns on pneumatic heat supply water valve V02 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, until treating
Untill cleaning equipment is full of water, stop cleaning liquid pump 5, carry out warm water and soak 20 minutes, afterwards manual unlocking equipment to be cleaned
Exhaust-valve empties warm water；
5th step, automatically turns on pneumatic confession purge valve V01 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, clear water flushing is carried out；
6th step, automatically turns on pneumatic heat supply water valve V02 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, hot-water sterilization function processing is carried out.
Embodiment 4：As shown in Figure 1, the three of the cleaning method for using above-mentioned automatic flushing device, as follows
Carry out：
The first step, opens after water inlet hand-operated valve P1, automatically turns on the pneumatic water intaking valve V11 of hot-water cylinder and the pneumatic water inlet of clean water tank
Valve V12, adds water into clean water tank 1 and hot-water cylinder 2, the water in hot-water cylinder 2 is heated into 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe 11 is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve V01 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, clear water flushing is carried out；
4th step, automatically turns on pneumatic heat supply water valve V02 and connecting tube pneumatic operated valve V05, starts cleaning liquid pump 5, beats manually
The exhaust-valve of equipment to be cleaned is opened, hot-water sterilization function processing is carried out.
Above technical characteristic constitutes embodiments of the invention, and it has stronger adaptability and implementation result, can basis
The non-essential technical characteristic of increase and decrease is actually needed, to meet the demand of different situations.
Claims (7)
1. a kind of automatic flushing device, it is characterised in that including clean water tank, hot-water cylinder, sour tank, alkali tank, cleaning liquid pump, cleaning fluid
Filter and electric cabinet；Clean water tank, hot-water cylinder, sour tank, the top of alkali tank are respectively equipped with pneumatic water intaking valve, each pneumatic water intaking valve
Water inlet is communicated with the water inlet pipe with water inlet hand-operated valve respectively；Clean water tank, hot-water cylinder, sour tank, the lower end of alkali tank are respectively equipped with
Manual blowdown valve；Soda acid adding set is installed, alkali tank top is provided with pneumatic mixed alkali circulating valve, sour tank on sour tank and alkali tank
Portion is provided with pneumatic nitration mixture circulating valve；Clean water tank, hot-water cylinder, the bottom of sour tank and alkali tank are respectively equipped with pneumatic supplying valve, each gas
Dynamic supplying valve is communicated by pipeline with cleaning the inlet of liquid pump respectively, and the liquid outlet for cleaning liquid pump passes through check-valves and connection liquid
Manage and communicated with cleaning the inlet of liquid filter, circulation liquid pipe is communicated with the middle part of connection liquid pipe, check-valves enters with circulation liquid pipe
Normally opened hand-operated valve is installed, between circulation liquid pipe inlet and cleaning liquid filter inlet in the connection liquid pipe between liquid mouthful
Connecting tube pneumatic operated valve is installed, the liquid outlet of circulation liquid pipe is followed with pneumatic nitration mixture circulating valve and pneumatic mixed alkali respectively in connection liquid pipe
Ring valve is communicated, and circulation liquid pipe is provided with circulation pipe pneumatic operated valve, and cleaning pipe is communicated with the liquid outlet for cleaning liquid filter；It is wherein clear
Lotion pumps, pneumatic water intaking valve, pneumatic nitration mixture circulating valve, pneumatic mixed alkali circulating valve, pneumatic supplying valve, connecting tube pneumatic operated valve and circulation
The control terminal of pipe pneumatic operated valve is electrically connected with the lead-out terminal of electric cabinet respectively；Wherein：It is pneumatic that pneumatic water intaking valve includes clean water tank
The pneumatic water intaking valve of water intaking valve, hot-water cylinder, the sour pneumatic water intaking valve of tank and the pneumatic water intaking valve of alkali tank, the pneumatic water intaking valve of clean water tank, hot water
The water inlet of the pneumatic water intaking valve of tank, the sour pneumatic water intaking valve of tank and the pneumatic water intaking valve of alkali tank respectively with the water inlet with water inlet hand-operated valve
Pipe is communicated；Manual blowdown valve includes clean water tank manual blowdown valve, hot-water cylinder manual blowdown valve, sour tank manual blowdown valve and alkali tank hand
Dynamic blowoff valve, clean water tank manual blowdown valve, hot-water cylinder manual blowdown valve, sour tank manual blowdown valve and alkali tank manual blowdown valve difference
Sump pit is connected by discharging tube；Pneumatic supplying valve includes pneumatic confession purge valve, pneumatic heat supply water valve, pneumatic for sour valve and pneumatic
For alkali valve, pneumatic confession purge valve, pneumatic heat supply water valve, the pneumatic liquid outlet for sour valve and pneumatic confession alkali valve pass through feed pipe respectively
Communicated with the inlet for cleaning liquid pump, feed pipe is provided with manual drain valve.
2. automatic flushing device according to claim 1, it is characterised in that soda acid adding set includes acid solution bucket, alkali lye
Bucket, tee ball valve and soda acid addition pump, the first inlet and the second inlet of tee ball valve pass through pipeline and acid solution bucket respectively
Communicated with the inner chamber of lye tank, the liquid outlet of tee ball valve is communicated by pipeline with the inlet that soda acid adds pump, sour tank and alkali
The top of tank is respectively equipped with charge door, and the charge door of sour tank adds going out for pump by the pipeline with acid adding Hand-operated butterfly valve with soda acid
Liquid mouthful is communicated, and the charge door of alkali tank with pipeline and soda acid the addition pump for adding alkali Hand-operated butterfly valve and alkali lye filter by going out liquid
Mouth is communicated.
3. automatic flushing device according to claim 1, it is characterised in that be separately installed with electricity inside hot-water cylinder and alkali tank
Temperature sensor is installed, the outside of hot-water cylinder and alkali tank is provided with heat-insulation layer on heater, hot-water cylinder and alkali tank；Or/and, clearly
Water pot, hot-water cylinder, the outer lower portion of sour tank and alkali tank are provided with low liquid level sensor, clean water tank, hot-water cylinder, sour tank and alkali tank it is outer
Upper lateral part is provided with high level sensor；Or/and, pressure sensor is installed on water inlet pipe and cleaning pipe.
4. automatic flushing device according to claim 2, it is characterised in that be separately installed with electricity inside hot-water cylinder and alkali tank
Temperature sensor is installed, the outside of hot-water cylinder and alkali tank is provided with heat-insulation layer on heater, hot-water cylinder and alkali tank；Or/and, clearly
Water pot, hot-water cylinder, the outer lower portion of sour tank and alkali tank are provided with low liquid level sensor, clean water tank, hot-water cylinder, sour tank and alkali tank it is outer
Upper lateral part is provided with high level sensor；Or/and, pressure sensor is installed on water inlet pipe and cleaning pipe.
5. the cleaning method of the automatic flushing device described in a kind of usage right requirement 2 or 4, it is characterised in that enter as follows
OK：
The first step, opens after water inlet hand-operated valve, automatically turns on the pneumatic water intaking valve of hot-water cylinder, the pneumatic water intaking valve of clean water tank, alkali tank gas
The pneumatic water intaking valve of dynamic water intaking valve and sour tank, adds water into clean water tank, hot-water cylinder, sour tank and alkali tank,
Pump is added by manually opened tee ball valve, soda acid and acid solution is added in sour tank by acid adding Hand-operated butterfly valve, is automatically turned on
It is pneumatic to supply sour valve, circulation pipe pneumatic operated valve and pneumatic nitration mixture circulating valve, and start cleaning fluid pump operation 10 minutes, sour mixing is carried out,
Pump is added by manually opened tee ball valve, soda acid and adds alkali Hand-operated butterfly valve that alkali lye is added in alkali tank, is automatically turned on
Pneumatic confession alkali valve, circulation pipe pneumatic operated valve and pneumatic mixed alkali circulating valve, and start cleaning fluid pump operation 10 minutes, alkali mixing is carried out,
Water in hot-water cylinder is heated to 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out clear water flushing；
4th step, automatically turns on pneumatic confession alkali valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, until equipment to be cleaned is full of alkali
Untill liquid, stop cleaning liquid pump, carry out dipping by lye 20 minutes, the exhaust-valve of manual unlocking equipment to be cleaned arranges alkali lye afterwards
It is empty；
5th step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out clear water flushing；
6th step, automatic opening is pneumatic for sour valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carries out acid solution cleaning；
7th step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out clear water flushing；
8th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out hot-water sterilization function processing.
6. the cleaning method of the automatic flushing device described in a kind of usage right requirement 1 or 2 or 3 or 4, it is characterised in that by as follows
Step is carried out：
The first step, opens after water inlet hand-operated valve, the pneumatic water intaking valve of hot-water cylinder and the pneumatic water intaking valve of clean water tank is automatically turned on, to clear water
Added water in tank and hot-water cylinder, the water in hot-water cylinder is heated to 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out clear water flushing；
4th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, until equipment to be cleaned is full of
Untill water, stop cleaning liquid pump, carry out warm water immersion 20 minutes, the exhaust-valve of manual unlocking equipment to be cleaned arranges warm water afterwards
It is empty；
5th step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out clear water flushing；
6th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out hot-water sterilization function processing.
7. the cleaning method of the automatic flushing device described in a kind of usage right requirement 1 or 2 or 3 or 4, it is characterised in that by as follows
Step is carried out：
The first step, opens after water inlet hand-operated valve, the pneumatic water intaking valve of hot-water cylinder and the pneumatic water intaking valve of clean water tank is automatically turned on, to clear water
Added water in tank and hot-water cylinder, the water in hot-water cylinder is heated to 80 degrees Celsius to 95 degrees Celsius；
Second step, the liquid outlet for cleaning pipe is connected with the inner chamber of equipment to be cleaned；
3rd step, automatically turns on pneumatic confession purge valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out clear water flushing；
4th step, automatically turns on pneumatic heat supply water valve and connecting tube pneumatic operated valve, starts cleaning liquid pump, manual unlocking equipment to be cleaned
Exhaust-valve, carry out hot-water sterilization function processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410304714.1A CN104096692B (en) | 2014-06-30 | 2014-06-30 | Automatic flushing device and its cleaning method |
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| CN201410304714.1A CN104096692B (en) | 2014-06-30 | 2014-06-30 | Automatic flushing device and its cleaning method |
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| CN104096692A CN104096692A (en) | 2014-10-15 |
| CN104096692B true CN104096692B (en) | 2017-08-25 |
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| CN114850148A (en) * | 2022-03-17 | 2022-08-05 | 上海奥星制药技术装备有限公司 | Online cleaning work system |
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| JPH08117708A (en) * | 1994-10-24 | 1996-05-14 | Hitachi Ltd | Method and device for cleaning |
| DE19741242C1 (en) * | 1997-09-18 | 1999-07-08 | Diversey Lever Gmbh | Plant for cleaning a bottling plant |
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| CN202143889U (en) * | 2011-07-01 | 2012-02-15 | 绿雪生物工程(深圳)有限公司 | In-situ cleaning system |
| CN202411056U (en) * | 2012-02-15 | 2012-09-05 | 黑龙江省科学院自动化研究所 | Creamer automatic cleaning production equipment |
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| CN204182619U (en) * | 2014-06-30 | 2015-03-04 | 吐鲁番楼兰酒业有限公司 | Automatic flushing device |
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Address after: 838200, Kroraina wine Road, Shanshan County, the Xinjiang Uygur Autonomous Region, Turpan Applicant after: Kroraina Turpan winery Limited by Share Ltd Address before: The 838201 the Xinjiang Uygur Autonomous Region Turpan area Shanshan County double mill Applicant before: TURPAN LOULAN WINE INDUSTRY CO., LTD. |
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