CN104078191B - Automatic positioning magnetization device - Google Patents

Automatic positioning magnetization device Download PDF

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Publication number
CN104078191B
CN104078191B CN201410270668.8A CN201410270668A CN104078191B CN 104078191 B CN104078191 B CN 104078191B CN 201410270668 A CN201410270668 A CN 201410270668A CN 104078191 B CN104078191 B CN 104078191B
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CN
China
Prior art keywords
magnetic
servomotor
discharging
rewinding
needle
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Expired - Fee Related
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CN201410270668.8A
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Chinese (zh)
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CN104078191A (en
Inventor
朱炳财
林炳炎
林国盛
吴达斌
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JIANGMEN AND PARTNER'S MAGNETIC PRODUCT Co Ltd
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JIANGMEN AND PARTNER'S MAGNETIC PRODUCT Co Ltd
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Priority to CN201410270668.8A priority Critical patent/CN104078191B/en
Publication of CN104078191A publication Critical patent/CN104078191A/en
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  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

The invention discloses an automatic positioning magnetization device. The automatic positioning magnetization device comprises a base, wherein the base is provided with a material discharging turntable and a material receiving turntable, wherein the material discharging turntable and the material receiving turntable are respectively provided with a material discharging mechanism and a material receiving mechanism; a bracket is arranged on the base; a second servo motor and a second ball screw mechanism are arranged on the bracket; a first clamp is arranged on the lower end of the second ball screw mechanism; a first guide rail is arranged on the bracket; a first motor mounting base is arranged on the first guide rail; the bracket is provided with a first belt transmission mechanism and a third servo motor; the base is respectively provided with a positioning detection device and a lower magnetization device along the movement direction of a magnetic body; the bracket is provided with an upper magnetization device cooperating with the lower magnetization device to magnetize the magnetic body; the upper magnetization device is provided with a cylinder. The automatic positioning magnetization device can reduce the rejection rate in the production, and is high in production efficiency as the automatic production control is adopted.

Description

One kind is automatically positioned magnetizing equipment
Technical field
The present invention relates to a kind of magnetizing equipment, particularly one kind are automatically positioned magnetizing equipment.
Background technology
Means that magnetic magnetizes or method are the differences of performance requirement according to magnetic or use occasion, adopt Different magnetizing equipments is realizing.The magnetizer of multi-pole magnet-ring product now, mainly by base plate, guide pillar and panel is arranged Magnetizing coil composition, between base plate and panel pass through guide pillar threaded, the center of base plate is provided with cylinder, near cylinder Base plate be provided with control module, control module is electrically connected with cylinder, is provided with piston rod in cylinder, piston rod upper end pass through screw thread Connect lower push rod, the upper end of lower push rod passes through panel;The centre position of panel is provided with magnetizing coil, magnetizing coil pass through pressing plate with Panel is fixedly connected, and equipped with and off switch on panel, magnetizing coil is electrically connected with and off switch, the upper end charging aperture of magnetizing coil Place is provided with proximity switch, and proximity switch accesses signal circuit;The top of magnetizing coil charging aperture is provided with upper ejector pin, and upper ejector pin sets There is metal sensing chip.The magnetizer of this structure can preferably be realized magnetizing and magnetize product it is also possible to realize automatic ejection, but It is that its upper end generally requires and pushes down magnetic manually, inefficient, inadequate automatization, have impact on the continuity of work, and work as It ejects when magnetizing product, easily causes, because ejecting force is uneven, the damage of product that magnetizes.
In addition, a lot of magnetics are usually be molded out using injection machine at present, magnetic is taken out in injection machine After carrying out following process, magnetic can leave two mouth of a river grooves.Magnetizing coil is in fan-shaped fritter coil typically by some Group is formed, and these fritter coil group circumferentially radial distribution have space between two adjacent fritter coil groups.Magnetic is placed When being magnetized on the magnetizing coil of magnetizing equipment, on magnetic the position of two mouth of a river grooves every time can with last Different, the mouth of a river groove often gap between two fritter coil groups, so may result in magnetic after magnetizing every time Magnetic parameter on body is inconsistent with what the last time magnetized, and magnetic does not reach requirement after magnetizing, and easily produces waste product and substandard products, It is found that the magnetic parameter of this batch of magnetic is inconsistent when magnetic after to a collection of magnetizing for the client detects, thus reject goods, Such that Producer is subject to larger economic loss.
Content of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of production efficiency is high, can guarantee that and magnetize every time after The magnetic parameter of magnetic is automatically positioned magnetizing equipment with last identical.
The technical solution adopted for the present invention to solve the technical problems is:
One kind is automatically positioned magnetizing equipment, including base, described base is provided with discharging rotating disk and rewinding rotating disk, described It is respectively arranged with discharging mechanism and receiving mechanism, discharging mechanism includes being vertically installed at discharging and turns on discharging rotating disk and rewinding rotating disk The discharging for installing magnetic on disk is threaded a needle, and described discharging upper pivot bush unit of threading a needle has the discharging set for accepting magnetic Cylinder, described discharging sleeve drives it to move up and down by the first servomotor and the first ball wire rod mechanism, base is provided with Support, support be located at base top, described support the position corresponding to discharging rotating disk be provided with the second servomotor and by The second ball wire rod mechanism that second servomotor drives, the lower end of described second ball wire rod mechanism is provided with for gripping magnetic First fixture of gonosome, described support is provided with the first guide rail, and described first guide rail is provided with the first electricity by the first slide block Machine mounting seat, described second servomotor is arranged on the first motor mount, and described support is provided with the first belt transmission Mechanism and the 3rd servomotor driving the first belt gear motion, described first motor mount is fixedly connected on first On the belt of belt gear, described base along magnetic moving direction be respectively arranged with locating and detecting device and under fill Magnetic device, described locating and detecting device includes the 4th servomotor and the distance for detecting the mouth of a river groove location on magnetic Sensor, the output shaft of described 4th servomotor is provided with detection bar, described detection bar is provided with for accepting magnetic The step of body, described support is provided with the upper magnetizer that magnetic is magnetized that matched with lower magnetizer, described Upper magnetizer passes through the 5th servomotor and the second belt gear drives and moves around, and described upper magnetizer is pacified Equipped with for by absorption magnetize after magnetic push away the cylinder fallen on receiving mechanism.
In the present invention, quantity that described discharging is threaded a needle is multiple, and each discharging upper equal movable sleeve of threading a needle is connected to discharging sleeve, Multiple discharging sleeves are linked together by a reclaiming plate, and described reclaiming plate drives it upper and lower by the first ball wire rod mechanism Mobile.
In the present invention, on rewinding rotating disk vertically-mounted have thread a needle for the rewinding installing the magnetic after magnetizing, described receipts Material thread a needle upper pivot bush unit have for accept magnetize after magnetic rewinding sleeve, described rewinding sleeve pass through the 6th servo electricity Machine and the 3rd ball wire rod mechanism drive it to move up and down.
In the present invention, quantity that described rewinding is threaded a needle is multiple, and each rewinding upper equal movable sleeve of threading a needle is connected to rewinding sleeve, Multiple rewinding sleeves are linked together by a rewinding plate, and described rewinding plate drives it upper and lower by the 3rd ball wire rod mechanism Mobile.
In the present invention, described support is provided with magnetic identity device, described magnetic identity device includes level and sets Put the second guide rail at the top of support, described second guide rail is connected with the second motor mount by the second slide block, described Motor bearing frame is fixedly connected with two motor mounts, described motor bearing frame undertakes the 7th servomotor, the 7th Servomotor is vertically arranged, and the output shaft of described 7th servomotor is connected with the 4th ball wire rod mechanism, described 4th rolling Ballscrew mechanism is connected with marking pen for marking on the magnetic after charging magnetic away from one end of the 7th servomotor, Marking pen be vertically arranged and nib down, marking pen is located at the lower section of the 7th servomotor, and described support is horizontally installed with the Eight servomotors and the 3rd belt gear being driven by the 8th servomotor, described second motor mount is fixedly connected on Driven on the belt of the 3rd belt gear and by the 3rd belt gear and move around, described second motor is installed Aberration range sensor for detecting the mark on magnetic is provided with seat.
In the present invention, the end of described second guide rail is provided with to limit the spacing of the second motor mount shift motion Block.
In the present invention, described second guide rail is set to two.
In the present invention, described first guide rail is provided with the 9th servomotor and the 5th rolling being driven by the 9th servomotor Ballscrew mechanism, the lower end of described 5th ball wire rod mechanism is provided with the second fixture for gripping magnetic, and the described 9th Servomotor is located between the second servomotor and upper magnetizer.
The invention has the beneficial effects as follows: the first fixture is threaded a needle from discharging after the magnetic that upper taking-up do not magnetize, and delivers to In detection bar on four servomotors, magnetic accepted by the step in detection bar, and the 4th servomotor drives detection bar and magnetic Gonosome rotates, and when the mouth of a river groove on magnetic turns to the surface of range sensor, range sensor detects the mouth of a river The position of groove, then the 4th servomotor stop operating, hereafter magnetic is removed from detection bar again and is put into down the dress that magnetizes Put and magnetized.So pass through range sensor the detection of magnetic is positioned it is possible to ensure that each is put into down the dress that magnetizes The position of the mouth of a river groove on the magnetic put is correct every time, and is just as with last position every time , so can ensure that often magnetic parameter after charging magnetic for a batch of magnetic is all consistent it is not easy to produce useless Product and substandard products.The present invention can effectively reduce the percent defective in production, and is controlled using automated production, and production efficiency is high.
Brief description
The present invention is further detailed explanation with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation being provided with magnetic identity device on medium-height trestle of the present invention;
Fig. 3 is the structural representation installing some parts on medium-height trestle of the present invention.
Specific embodiment
As shown in Fig. 1 ~ Fig. 3, one kind is automatically positioned magnetizing equipment, including base 1, described base 1 is provided with discharging and turns Disk 11 and rewinding rotating disk 12, described discharging rotating disk 11 and rewinding rotating disk 12 are respectively arranged with discharging mechanism and receiving mechanism, go out The discharging for installing magnetic 10 that includes being vertically installed on discharging rotating disk 11 of material mechanism is threaded a needle, and described discharging is threaded a needle upper work The dynamic discharging sleeve 14 being socketed with for accepting magnetic 10, described discharging sleeve 14 passes through the first servomotor 2 and the first rolling Ballscrew mechanism 21 drives it to move up and down, and base 1 is provided with support 15, and support 15 is located at the top of base 1, described support 15 are provided with the second servomotor 3 and the second ball being driven by the second servomotor 3 in the position corresponding to discharging rotating disk 11 Screw body 30, the lower end of described second ball wire rod mechanism 30 is provided with the first fixture 31 for gripping magnetic 10, institute State and the first guide rail 151 is provided with support 15, described first guide rail 151 is provided with the first motor mount by the first slide block 32, described second servomotor 3 is arranged on the first motor mount 32, and described support 15 is provided with the first belt drive Structure 41 and the 3rd servomotor 4 driving the first belt gear 41 motion, described first motor mount 32 is fixedly connected On the belt of the first belt gear 41, belt can drive the first fixture 31 to move left and right when rotating.Preferably, institute It is multiple for stating the quantity that discharging threads a needle, and each discharging upper equal movable sleeve of threading a needle is connected to discharging sleeve 14, and multiple discharging sleeves 14 lead to Cross a reclaiming plate 141 to link together, described reclaiming plate 141 passes through the first servomotor 2 and the first ball wire rod mechanism 21 Drive it to move up and down.Magnetic 10 on a group being passed through on a reclaiming plate 141 is threaded a needle is taken away by the first fixture 31 After, the first ball wire rod mechanism 21 can promote reclaiming plate 141 to move up certain distance, this distance and a magnetic 10 Thickness equal, continue to carry out feeding in order to the first fixture 31.Vertically-mounted on rewinding rotating disk 12 have for after installing and magnetizing The rewinding of magnetic 10 threads a needle 16, and described rewinding pivot bush unit on 16 of threading a needle has the rewinding for accepting the magnetic 10 after magnetizing Sleeve 161, described rewinding sleeve 161 passes through the 6th servomotor 162 and the 3rd ball wire rod mechanism 163 drives and moves down thereon Dynamic.Thread a needle 16 quantity of described rewinding is multiple, and each rewinding all movable sleeves on 16 of threading a needle are connected to rewinding sleeve 161, Duo Geshou Material sleeve 161 is linked together by a rewinding plate 164, and described rewinding plate 164 passes through the 6th servomotor 162 and the 3rd rolling Ballscrew mechanism 163 drives it to move up and down.Thread a needle when the one group of rewinding being passed through on a rewinding plate 164 and all placed on 16 After the magnetic 10 of one magnetic of substituting the bad for the good, the 6th ball screw drives rewinding plate 164 to move down certain distance, and this distance is equal to a magnetic The thickness of gonosome 10, threads a needle in order to rewinding and constantly puts on the magnetic 10 charging magnetic on 16.
Described base 1 is respectively arranged with locating and detecting device 5 and lower magnetizer 6 along the moving direction of magnetic 10, Described locating and detecting device 5 includes the 4th servomotor 7 and the distance biography for detecting the mouth of a river groove location on magnetic 10 Sensor 71, range sensor 71 is used for the position of mouth of a river groove is detected.It is provided with the output shaft of described 4th servomotor 7 Detection bar 72, described detection bar 72 is provided with the step for accepting magnetic 10, described support 15 is provided with fill Magnetic device 6 matches the upper magnetizer 60 that magnetic 10 is magnetized, and described upper magnetizer 60 passes through the 5th servo electricity Machine 61 and the second belt gear drive 62 to move around, described upper magnetizer 60 are provided with for filling absorption Magnetic 10 after magnetic pushes away the cylinder 63 falling on receiving mechanism.Upper magnetizer 60 is coordinated magnetic with lower magnetizer 6 10 substitute the bad for the good after magnetic, and magnetic 10 is picked up by upper magnetizer 60, then move to the direction of rewinding rotating disk 12, when moving to receipts Material thread a needle 16 surface when, magnetic 10 is released downwards by cylinder 63, makes magnetic 10 fall and wear to be connected on rewinding and thread a needle 16 On.
First fixture 31 is threaded a needle from discharging after the magnetic 10 that upper taking-up do not magnetize, and delivers on the 4th servomotor 7 In detection bar 72, magnetic 10 accepted by the step in detection bar 72, and the 4th servomotor 7 drives detection bar 72 and magnetic 10 Rotation, when the mouth of a river groove on magnetic 10 turns to the surface of range sensor 71, range sensor 71 detects water The position of port recess, then the 4th servomotor 7 stop operating, hereafter magnetic 10 is removed from detection bar 72 again and is put into down Magnetized on magnetizer 6, so pass through range sensor 71 and the detection of magnetic 10 is positioned it is possible to ensure that each is put The position of the mouth of a river groove on magnetic 10 on lower magnetizer 6 is correct every time, and each with last Position is just as, and so can ensure that often magnetic parameter after charging magnetic for a batch of magnetic 10 is all consistent It is not easy to produce waste product and substandard products.The present invention can effectively reduce the percent defective in production, and adopts automated production control System, production efficiency is high.
Further, described support 15 is provided with magnetic identity device 8, described magnetic identity device 8 includes level It is arranged on second guide rail 81 at the top of support 15, preferably, the end of described second guide rail 81 is provided with to limit The limited block 811 of two motor mount 82 shift motion, described second guide rail 81 is set to two.Described second guide rail 81 passes through Second slide block is connected with the second motor mount 82, and described second motor mount 82 is fixedly connected with motor bearing frame 83, described motor bearing frame 83 undertakes the 7th servomotor 84, the 7th servomotor 84 is vertically arranged, described 7th servo 4th ball wire rod mechanism 85 is connected with the output shaft of motor 84, described 4th ball wire rod mechanism 85 is away from the 7th servo electricity One end of machine 84 is connected with the marking pen 80 for marking on the magnetic 10 after charging magnetic, marking pen 80 be vertically arranged and Down, marking pen 80 is located at the lower section of the 7th servomotor 84 to nib, and described support 15 is horizontally installed with the 8th servomotor 87 and the 3rd belt gear 88 that driven by the 8th servomotor 87, described second motor mount 82 is fixedly connected on Driven on the belt of three belt gears 88 and by the 3rd belt gear 88 and move around, described second motor peace It is provided with for detecting whether marked Chromatic sensor 89 is done on magnetic 10 on dress seat 82.Using the 8th servomotor 87 Drive the second motor mount 82 mobile, just the going up of the magnetic 10 after marking pen 80 can be made to be shifted exactly to charge magnetic Square, then the 7th servomotor 84 drives marking pen 80 to move down and make mark on magnetic 10, so facilitates area Divide the magnetic pole on magnetic 10.In addition, if needing to detect whether gone up mark on magnetic 10, then the 8th servomotor 87 continue to drive the second motor mount 82 mobile, make Chromatic sensor 89 move to the position that magnetic 10 can be marked Directly over being detected, to confirm magnetic 10 by mark on marking pen 80.The present invention uses the 7th servomotor 84 With the 8th servomotor 87, marking pen 80 is positioned, accurate positioning, easy to operate, the work that can effectively reduce workman is strong Degree.
Further, described first guide rail 151 is provided with the 9th servomotor 9 and driven by the 9th servomotor 9 Five ball wire rod mechanisms 91, the lower end of described 5th ball wire rod mechanism 91 is provided with the second fixture for gripping magnetic 10 92, described 9th servomotor 9 is located between the second servomotor 3 and upper magnetizer 60.Such first fixture 31 is just only negative Duty is put in detection bar 72 after taking out the magnetic not magnetized 10, then returns again and takes magnetic 10, and the second fixture 92 Just it is responsible for delivering on lower magnetizer 6 by the magnetic 10 that have detected mouth of a river groove location and locate, so division of labor cooperation, can To effectively improve the production efficiency of product.
The above, the simply better embodiment of the present invention, but the present invention is not limited to above-described embodiment, as long as It reaches the technique effect of the present invention with any same or similar means, all should fall under the scope of the present invention.

Claims (8)

1. one kind is automatically positioned magnetizing equipment, including base (1), described base (1) is provided with discharging rotating disk (11) and rewinding Rotating disk (12), described discharging rotating disk (11) and rewinding rotating disk (12) is respectively arranged with discharging mechanism and receiving mechanism, its feature It is: discharging mechanism includes being vertically installed at being used on discharging rotating disk (11) and installs the discharging of magnetic (10) threads a needle, described Discharging upper pivot bush unit of threading a needle has discharging sleeve (14) for accepting magnetic (10), and described discharging sleeve (14) passes through first Servomotor (2) and the first ball wire rod mechanism (21) drive it to move up and down, and base (1) is provided with support (15), support (15) it is located at the top of base (1), described support (15) is provided with the second servo electricity in the position corresponding to discharging rotating disk (11) Machine (3) and the second ball wire rod mechanism (30) being driven by the second servomotor (3), described second ball wire rod mechanism (30) Lower end is provided with the first fixture (31) for gripping magnetic (10), and described support (15) is provided with the first guide rail (151), Described first guide rail (151) is provided with the first motor mount (32) by the first slide block, and described second servomotor (3) is installed On the first motor mount (32), described support (15) is provided with the first belt gear (41) and drives the first belt The 3rd servomotor (4) that drive mechanism (41) moves, described first motor mount (32) is fixedly connected on the first belt and passes On the belt of motivation structure (41), described base (1) is respectively arranged with locating and detecting device along the moving direction of magnetic (10) (5) and lower magnetizer (6), described locating and detecting device (5) includes the 4th servomotor (7) and is used for detecting magnetic (10) On mouth of a river groove location range sensor (71), the output shaft of described 4th servomotor (7) is provided with detection bar (72), described detection bar (72) is provided with the step for accepting magnetic (10), described support (15) is provided with Magnetizer (6) matches the upper magnetizer (60) that magnetic (10) is magnetized, and described upper magnetizer (60) is passed through 5th servomotor (61) and the second belt gear drive (62) to move around, and described upper magnetizer (60) is upper to install Have for by absorption magnetize after magnetic (10) push away the cylinder (63) fallen on receiving mechanism.
2. one kind according to claim 1 be automatically positioned magnetizing equipment it is characterised in that: the quantity that described discharging is threaded a needle is Multiple, each discharging upper equal movable sleeve of threading a needle is connected to discharging sleeve (14), and multiple discharging sleeves (14) pass through a reclaiming plate (141) link together, described reclaiming plate (141) drives it to move up and down by the first ball wire rod mechanism (21).
3. one kind according to claim 1 be automatically positioned magnetizing equipment it is characterised in that: rewinding rotating disk (12) is upper vertically to pacify Thread a needle (16) equipped with the rewinding for installing the magnetic after magnetizing (10), described rewinding thread a needle (16) upper pivot bush unit have for Accept the rewinding sleeve (161) of the magnetic (10) after magnetizing, described rewinding sleeve (161) passes through the 6th servomotor (162) It is driven to move up and down with the 3rd ball wire rod mechanism (163).
4. one kind according to claim 3 be automatically positioned magnetizing equipment it is characterised in that: described rewinding is threaded a needle the number of (16) Measure as multiple, each rewinding (16) upper equal movable sleeve of threading a needle is connected to rewinding sleeve (161), and multiple rewinding sleeves (161) pass through one Individual rewinding plate (164) links together, and described rewinding plate (164) is passed through the 3rd ball wire rod mechanism (163) drive and moved down thereon Dynamic.
5. one kind according to claim 1 be automatically positioned magnetizing equipment it is characterised in that: be provided with described support (15) Magnetic identity device (8), described magnetic identity device (8) includes being horizontally set on second guide rail at the top of support (15) (81), described second guide rail (81) is connected with the second motor mount (82), described second motor mount by the second slide block (82) it is fixedly connected with motor bearing frame (83) on, described motor bearing frame (83) undertakes the 7th servomotor (84), 7th servomotor (84) is vertically arranged, and the output shaft of described 7th servomotor (84) is connected with the 4th ball wire rod mechanism (85), described 4th ball wire rod mechanism (85) is connected with for after charging magnetic away from one end of the 7th servomotor (84) The marking pen (80) marked on magnetic (10), marking pen (80) be vertically arranged and nib down, marking pen (80) is located at the The lower section of seven servomotors (84), described support (15) is horizontally installed with the 8th servomotor (87) and by the 8th servomotor (87) the 3rd belt gear (88) driving, described second motor mount (82) is fixedly connected on the 3rd belt drive Driven on the belt of structure (88) and by the 3rd belt gear (88) and move around, described second motor mount (82) On be provided with for detecting whether marked Chromatic sensor (89) is done on magnetic (10).
6. one kind according to claim 5 be automatically positioned magnetizing equipment it is characterised in that: the end of described second guide rail (81) Portion is provided with to limit the limited block (811) of the second motor mount (82) shift motion.
7. one kind according to claim 5 be automatically positioned magnetizing equipment it is characterised in that: the setting of described second guide rail (81) For two.
8. one kind according to claim 1 be automatically positioned magnetizing equipment it is characterised in that: on described first guide rail (151) 9th servomotor (9) and the 5th ball wire rod mechanism (91) being driven by the 9th servomotor (9), described 5th rolling are installed The lower end of ballscrew mechanism (91) is provided with the second fixture (92) for gripping magnetic (10), described 9th servomotor (9) it is located between the second servomotor (3) and upper magnetizer (60).
CN201410270668.8A 2014-06-17 2014-06-17 Automatic positioning magnetization device Expired - Fee Related CN104078191B (en)

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CN107221403B (en) * 2017-08-08 2019-02-12 江西迪迪工业智能设备有限公司 A kind of Full automatic magnetism charging device and its control method
CN112614644B (en) * 2020-10-30 2022-09-09 肇庆高峰机械科技有限公司 Automatic magnetizing device
CN112259324B (en) * 2020-11-16 2022-05-17 东莞市江合磁业科技有限公司 Magnetic steel pre-magnetizing equipment
CN112908610B (en) * 2021-01-30 2022-08-05 宁波奥达磁业有限公司 Automatic magnetizing arrangement equipment for neodymium iron boron permanent magnet and control method
CN113823472B (en) * 2021-09-22 2024-02-27 新思考电机有限公司 Magnetizing equipment and axial position detection method for sleeving magnet on screw rod

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