CN104078191A - Automatic positioning magnetization device - Google Patents
Automatic positioning magnetization device Download PDFInfo
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- CN104078191A CN104078191A CN201410270668.8A CN201410270668A CN104078191A CN 104078191 A CN104078191 A CN 104078191A CN 201410270668 A CN201410270668 A CN 201410270668A CN 104078191 A CN104078191 A CN 104078191A
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Abstract
The invention discloses an automatic positioning magnetization device. The automatic positioning magnetization device comprises a base, wherein the base is provided with a material discharging turntable and a material receiving turntable, wherein the material discharging turntable and the material receiving turntable are respectively provided with a material discharging mechanism and a material receiving mechanism; a bracket is arranged on the base; a second servo motor and a second ball screw mechanism are arranged on the bracket; a first clamp is arranged on the lower end of the second ball screw mechanism; a first guide rail is arranged on the bracket; a first motor mounting base is arranged on the first guide rail; the bracket is provided with a first belt transmission mechanism and a third servo motor; the base is respectively provided with a positioning detection device and a lower magnetization device along the movement direction of a magnetic body; the bracket is provided with an upper magnetization device cooperating with the lower magnetization device to magnetize the magnetic body; the upper magnetization device is provided with a cylinder. The automatic positioning magnetization device can reduce the rejection rate in the production, and is high in production efficiency as the automatic production control is adopted.
Description
Technical field
The present invention relates to a kind of magnetizing equipment, particularly a kind of automatic location magnetizing equipment.
Background technology
The means that magnetic magnetizes or method are according to the difference of the performance requirement of magnetic or use occasion, adopt different magnetizing equipments to realize.The magnetizer of multi-pole magnet-ring product now, mainly by base plate, the magnetizing coil arranging on guide pillar and panel forms, between base plate and panel, by guide pillar, be threaded, the center of base plate is provided with cylinder, and near base plate cylinder is provided with control module, control module is electrically connected to cylinder, in cylinder, be provided with piston rod, piston rod upper end is threaded connection lower push rod, and the upper end of lower push rod is through panel; The centre position of panel is provided with magnetizing coil, and magnetizing coil is fixedly connected with panel by pressing plate, and mains switch is housed on panel, and magnetizing coil is electrically connected to mains switch, and the charging aperture place, upper end of magnetizing coil is provided with approach switch, approach switch access signal circuit; The top of magnetizing coil charging aperture is provided with upper ejector pin, and upper ejector pin is provided with metal sensing chip.The magnetizer of this structure can be realized and magnetizing preferably, also can realize the automatic ejection product that magnetizes, but magnetic generally need to manually be pushed down in its upper end, efficiency is not high, automation not, affect the continuity of work, and ejected while magnetizing product when it, because ejecting force is inhomogeneous, easily caused the damage of product that magnetizes.
In addition, at present a lot of magnetics are generally to adopt injection molding machine injection moulding out, and magnetic is taken out and carried out following process in injection molding machine, can leave two mouth of a river grooves on magnetic.Magnetizing coil is generally fan-shaped fritter coil groups by some and forms, and these fritter coil groups, along circumference radial distribution, have space between two adjacent fritter coil groups.When magnetic is placed into and magnetizes on the magnetizing coil of magnetizing equipment, what on magnetic, the position of two mouth of a river grooves at every turn all can be with the last time is different, mouth of a river groove is the gap of meeting between two fritter coil groups often, will cause like this magnetic parameter on magnetic and last magnetize inconsistent after magnetizing at every turn, after magnetizing, magnetic do not reach requirement, easily produce waste product and substandard products, client is when the magnetic to after a collection of magnetizing detects, can find that the magnetic parameter of this batch of magnetic is inconsistent, thereby rejection goods, can make like this producer be subject to larger economic loss.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of production efficiency magnetic parameter high, that can guarantee the magnetic after at every turn magnetizing automatic location magnetizing equipment identical with the last time.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of automatic location magnetizing equipment, comprise base, on described base, be provided with discharging rotating disk and rewinding rotating disk, on described discharging rotating disk and rewinding rotating disk, be respectively arranged with discharging mechanism and receiving mechanism, discharging mechanism comprises and is vertically arranged on threading a needle for installing the discharging of magnetic on discharging rotating disk, the described discharging upper pivot bush unit of threading a needle is useful on the discharging sleeve of accepting magnetic, described discharging sleeve drives it to move up and down by the first servomotor and the first ball wire rod mechanism, support is installed on base, support is positioned at the top of base, described support is provided with the second servomotor and by the second ball wire rod mechanism of the second driven by servomotor in the position corresponding to discharging rotating disk, the lower end of described the second ball wire rod mechanism is provided with the first fixture for gripping magnetic, the first guide rail is installed on described support, described the first guide rail is provided with the first motor mount by the first slide block, described the second servomotor is arranged on the first motor mount, the 3rd servomotor that the first belt gear is installed on described support and drives the first belt gear to move, described the first motor mount is fixedly connected on the belt of the first belt gear, described base is respectively arranged with locating and detecting device and lower magnetizer along the moving direction of magnetic, described locating and detecting device comprises the 4th servomotor and for detection of the range sensor of the mouth of a river groove location on magnetic, on the output shaft of described the 4th servomotor, be provided with test rod, on described test rod, be provided with for accepting the step of magnetic, the upper magnetizer that matches magnetic is magnetized with lower magnetizer is installed on described support, described upper magnetizer drives it to move left and right by the 5th servomotor and the second belt gear, on described upper magnetizer, be provided with for by absorption magnetize after magnetic push away the cylinder of falling on receiving mechanism.
In the present invention, the quantity that described discharging is threaded a needle is a plurality of, and each discharging upper equal movable sleeve of threading a needle is connected to discharging sleeve, and a plurality of discharging sleeves link together by a reclaiming plate, and described reclaiming plate drives it to move up and down by the first ball wire rod mechanism.
In the present invention, on rewinding rotating disk, be vertically provided with for installing the rewinding of the magnetic after magnetizing and thread a needle, the described rewinding upper pivot bush unit of threading a needle is useful on the rewinding sleeve of the magnetic of accepting after magnetizing, and described rewinding sleeve drives it to move up and down by the 6th servomotor and the 3rd ball wire rod mechanism.
In the present invention, the quantity that described rewinding is threaded a needle is a plurality of, and each rewinding upper equal movable sleeve of threading a needle is connected to rewinding sleeve, and a plurality of rewinding sleeves link together by a rewinding plate, and described rewinding plate drives it to move up and down by the 3rd ball wire rod mechanism.
In the present invention, on described support, be provided with magnetic identity device, described magnetic identity device comprises second guide rail at the top that is horizontally set on support, described the second guide rail is connected with the second motor mount by the second slide block, on described the second motor mount, be fixedly connected with motor bearing frame, on described motor bearing frame, undertake the 7th servomotor, the 7th servomotor vertically arranges, on the output shaft of described the 7th servomotor, be connected with the 4th ball wire rod mechanism, described the 4th ball wire rod mechanism is connected with the marking pen of marking on the magnetic after charging magnetic away from one end of the 7th servomotor, the vertical setting of marking pen and nib are down, marking pen is positioned at the below of the 7th servomotor, on described support, be horizontally installed with the 8th servomotor and by the 3rd belt gear of the 8th driven by servomotor, described the second motor mount is fixedly connected on the belt of the 3rd belt gear and drives it to move left and right by the 3rd belt gear, on described the second motor mount, be provided with the aberration range sensor for detection of the mark on magnetic.
In the present invention, the end of described the second guide rail is provided with to limit the guide vane end stop of the second motor mount shift motion.
In the present invention, described the second guide rail is set to two.
In the present invention, the 9th servomotor is installed and by the 5th ball wire rod mechanism of the 9th driven by servomotor on described the first guide rail, the lower end of described the 5th ball wire rod mechanism is provided with the second fixture for gripping magnetic, and described the 9th servomotor is between the second servomotor and upper magnetizer.
The invention has the beneficial effects as follows: after the first fixture magnetic that taking-up is not magnetized from discharging is threaded a needle, deliver on the test rod on the 4th servomotor, step on test rod is accepted magnetic, the 4th servomotor drives test rod and magnetic rotation, mouth of a river groove on magnetic turn to range sensor directly over time, range sensor detects the position of mouth of a river groove, then the 4th servomotor stops operating, and after this magnetic is removed and is put into lower magnetizer and magnetizes from test rod again.The detection and location to magnetic by range sensor like this, just can guarantee that each position that is put into the mouth of a river groove on the magnetic on lower magnetizer is correct at every turn, and be all the same with last position at every turn, the magnetic parameter of the magnetic that can guarantee like this each batch after charging magnetic is all consistent, is not easy to produce waste product and substandard products.The present invention can effectively reduce the percent defective in production, and adopts automated production to control, and production efficiency is high.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention;
Fig. 2 is provided with the structural representation of magnetic identity device on medium-height trestle of the present invention;
Fig. 3 installs the structural representation of some parts on medium-height trestle of the present invention.
Embodiment
As shown in Fig. 1 ~ Fig. 3, a kind of automatic location magnetizing equipment, comprise base 1, on described base 1, be provided with discharging rotating disk 11 and rewinding rotating disk 12, on described discharging rotating disk 11 and rewinding rotating disk 12, be respectively arranged with discharging mechanism and receiving mechanism, discharging mechanism comprises and is vertically arranged on threading a needle for installing the discharging of magnetic 10 on discharging rotating disk 11, the described discharging upper pivot bush unit of threading a needle is useful on the discharging sleeve 14 of accepting magnetic 10, described discharging sleeve 14 drives it to move up and down by the first servomotor 2 and the first ball wire rod mechanism 21, support 15 is installed on base 1, support 15 is positioned at the top of base 1, described support 15 is provided with the second servomotor 3 and is driven by the second servomotor 3 the second ball wire rod mechanism 30 in the position corresponding to discharging rotating disk 11, the lower end of described the second ball wire rod mechanism 30 is provided with the first fixture 31 for gripping magnetic 10, the first guide rail 151 is installed on described support 15, described the first guide rail 151 is provided with the first motor mount 32 by the first slide block, described the second servomotor 3 is arranged on the first motor mount 32, the 3rd servomotor 4 that the first belt gear 41 is installed on described support 15 and drives the first belt gear 41 to move, described the first motor mount 32 is fixedly connected on the belt of the first belt gear 41, belt can drive the first fixture 31 to move left and right while rotating.As preferably, the quantity that described discharging is threaded a needle is a plurality of, each discharging upper equal movable sleeve of threading a needle is connected to discharging sleeve 14, and a plurality of discharging sleeves 14 link together by a reclaiming plate 141, and described reclaiming plate 141 drives it to move up and down by the first servomotor 2 and the first ball wire rod mechanism 21.After pass on a reclaiming plate 141 the one group magnetic 10 on threading a needle is taken away by the first fixture 31, the first ball wire rod mechanism 21 can promote reclaiming plate 141 certain distance that moves up, this distance equates with the thickness of a magnetic 10, so that the first fixture 31 continues to come feeding.On rewinding rotating disk 12, be vertically provided with for installing the rewinding of the magnetic 10 after magnetizing and thread a needle 16, thread a needle pivot bush unit on 16 of described rewinding is useful on the rewinding sleeve 161 of the magnetic 10 of accepting after magnetizing, and described rewinding sleeve 161 drives it to move up and down by the 6th servomotor 162 and the 3rd ball wire rod mechanism 163.Thread a needle 16 quantity of described rewinding is a plurality of, each rewinding all movable sleeves of threading a needle on 16 are connected to rewinding sleeve 161, a plurality of rewinding sleeves 161 link together by a rewinding plate 164, and described rewinding plate 164 drives it to move up and down by the 6th servomotor 162 and the 3rd ball wire rod mechanism 163.One group of rewinding of passing on a rewinding plate 164 is threaded a needle on 16 and has all been placed after the magnetic 10 of the magnetic of substituting the bad for the good, the 6th ball screw drives rewinding plate 164 to move down certain distance, this distance equals the thickness of a magnetic 10, so that rewinding is threaded a needle on 16, constantly puts on the magnetic 10 that charges magnetic.
Described base 1 is respectively arranged with locating and detecting device 5 and lower magnetizer 6 along the moving direction of magnetic 10, described locating and detecting device 5 comprises the 4th servomotor 7 and for detection of the range sensor 71 of the mouth of a river groove location on magnetic 10, range sensor 71 is for detection of the position to mouth of a river groove.On the output shaft of described the 4th servomotor 7, be provided with test rod 72, on described test rod 72, be provided with for accepting the step of magnetic 10, the upper magnetizer 60 that matches magnetic 10 is magnetized with lower magnetizer 6 is installed on described support 15, described upper magnetizer 60 by the 5th servomotor 61 and the second belt gear drive 62 its move left and right, on described upper magnetizer 60, be provided with for the magnetic 10 after the magnetizing of absorption is pushed away to the cylinder 63 of falling on receiving mechanism.Upper magnetizer 60 coordinates with lower magnetizer 6 substitutes the bad for the good magnetic 10 after magnetic, upper magnetizer 60 picks up magnetic 10, then the direction to rewinding rotating disk 12 moves, when move to rewinding thread a needle 16 directly over time, cylinder 63 is released magnetic 10 downwards, magnetic 10 is fallen and cross-under is threaded a needle on 16 in rewinding.
After the first fixture 31 magnetic that taking-up is not magnetized from discharging is threaded a needle 10, deliver on the test rod 72 on the 4th servomotor 7, step on test rod 72 is accepted magnetic 10, the 4th servomotor 7 drives test rod 72 and magnetic 10 rotations, mouth of a river groove on magnetic 10 turn to range sensor 71 directly over time, range sensor 71 detects the position of mouth of a river groove, then the 4th servomotor 7 stops operating, after this magnetic 10 is removed and is put into lower magnetizer 6 and magnetizes from test rod 72 again, like this by the detection and location of 71 pairs of magnetics 10 of range sensor, just can guarantee that each position that is put into the mouth of a river groove on the magnetic 10 on lower magnetizer 6 is correct at every turn, and be all the same with last position at every turn, the magnetic parameter of the magnetic 10 that can guarantee like this each batch after charging magnetic is all consistent, be not easy to produce waste product and substandard products.The present invention can effectively reduce the percent defective in production, and adopts automated production to control, and production efficiency is high.
Further, on described support 15, be provided with magnetic identity device 8, described magnetic identity device 8 comprises second guide rail 81 at the top that is horizontally set on support 15, as preferably, the end of described the second guide rail 81 is provided with to limit the guide vane end stop 811 of the second motor mount 82 shift motions, and described the second guide rail 81 is set to two.Described the second guide rail 81 is connected with the second motor mount 82 by the second slide block, on described the second motor mount 82, be fixedly connected with motor bearing frame 83, on described motor bearing frame 83, undertake the 7th servomotor 84, the 7th servomotor 84 vertically arranges, on the output shaft of described the 7th servomotor 84, be connected with the 4th ball wire rod mechanism 85, described the 4th ball wire rod mechanism 85 is connected with the marking pen 80 of marking on the magnetic 10 after charging magnetic away from one end of the 7th servomotor 84, the vertical setting of marking pen 80 and nib are down, marking pen 80 is positioned at the below of the 7th servomotor 84, the 3rd belt gear 88 that is horizontally installed with the 8th servomotor 87 on described support 15 and is driven by the 8th servomotor 87, described the second motor mount 82 is fixedly connected on the belt of the 3rd belt gear 88 and by the 3rd belt gear 88 and drives it to move left and right, on described the second motor mount 82, be provided with for detection of whether doing marked Chromatic sensor 89 on magnetic 10.Use the 8th servomotor 87 to drive the second motor mount 82 to move, directly over the magnetic 10 that can make marking pen 80 move to exactly to charge after magnetic, then the 7th servomotor 84 drives marking pen 80 move down and make mark on magnetic 10, facilitates like this magnetic pole of distinguishing on magnetic 10.In addition, if need to detect on magnetic 10 and whether gone up mark, the 8th servomotor 87 continues to drive the second motor mount 82 to move, make Chromatic sensor 89 move to position that magnetic 10 can be marked directly over detect, to confirm that magnetic 10 gone up mark by marking pen 80.The present invention uses the 7th servomotor 84 and 87 pairs of marking pens 80 of the 8th servomotor to position, and accurate positioning is easy to operate, can effectively reduce workman's labour intensity.
Further, the 5th ball wire rod mechanism 91 that the 9th servomotor 9 is installed on described the first guide rail 151 and is driven by the 9th servomotor 9, the lower end of described the 5th ball wire rod mechanism 91 is provided with the second fixture 92 for gripping magnetic 10, and described the 9th servomotor 9 is between the second servomotor 3 and upper magnetizer 60.Such the first fixture 31 is put on test rod 72 after being just only responsible for the magnetic not magnetizing 10 to take out, then return again and reach magnetic 10, and the second fixture 92 is just responsible for the magnetic 10 that has detected mouth of a river groove location and locate to deliver on lower magnetizer 6, the division of labor coordinates like this, can effectively improve the production efficiency of product.
The above, be better embodiment of the present invention, but the present invention is not limited to above-described embodiment, as long as it reaches technique effect of the present invention with any same or similar means, within all should falling into protection scope of the present invention.
Claims (8)
1. automatically locate magnetizing equipment for one kind, comprise base (1), on described base (1), be provided with discharging rotating disk (11) and rewinding rotating disk (12), on described discharging rotating disk (11) and rewinding rotating disk (12), be respectively arranged with discharging mechanism and receiving mechanism, it is characterized in that: discharging mechanism comprises and is vertically arranged on threading a needle for installing the discharging of magnetic (10) on discharging rotating disk (11), the described discharging upper pivot bush unit of threading a needle is useful on the discharging sleeve (14) of accepting magnetic (10), described discharging sleeve (14) drives it to move up and down by the first servomotor (2) and the first ball wire rod mechanism (21), support (15) is installed on base (1), support (15) is positioned at the top of base (1), described support (15) is provided with the second servomotor (3) and is driven by the second servomotor (3) the second ball wire rod mechanism (30) in the position corresponding to discharging rotating disk (11), the lower end of described the second ball wire rod mechanism (30) is provided with the first fixture (31) for gripping magnetic (10), the first guide rail (151) is installed on described support (15), described the first guide rail (151) is provided with the first motor mount (32) by the first slide block, described the second servomotor (3) is arranged on the first motor mount (32), the 3rd servomotor (4) that the first belt gear (41) is installed on described support (15) and drives the first belt gear (41) to move, described the first motor mount (32) is fixedly connected on the belt of the first belt gear (41), described base (1) is respectively arranged with locating and detecting device (5) and lower magnetizer (6) along the moving direction of magnetic (10), described locating and detecting device (5) comprises the 4th servomotor (7) and for detection of the range sensor (71) of the mouth of a river groove location on magnetic (10), on the output shaft of described the 4th servomotor (7), be provided with test rod (72), on described test rod (72), be provided with for accepting the step of magnetic (10), the upper magnetizer (60) that matches magnetic (10) is magnetized with lower magnetizer (6) is installed on described support (15), described upper magnetizer (60) drives (62) by the 5th servomotor (61) and the second belt gear, and it moves left and right, on described upper magnetizer (60), be provided with for by absorption magnetize after magnetic (10) push away the cylinder (63) of falling on receiving mechanism.
2. a kind of automatic location according to claim 1 magnetizing equipment, it is characterized in that: the quantity that described discharging is threaded a needle is a plurality of, each discharging upper equal movable sleeve of threading a needle is connected to discharging sleeve (14), a plurality of discharging sleeves (14) link together by a reclaiming plate (141), and described reclaiming plate (141) drives it to move up and down by the first ball wire rod mechanism (21).
3. a kind of automatic location according to claim 1 magnetizing equipment, it is characterized in that: on rewinding rotating disk (12), be vertically provided with for installing the rewinding of the magnetic (10) after magnetizing thread a needle (16), described rewinding (16) the upper pivot bush unit of threading a needle is useful on the rewinding sleeve (161) of the magnetic (10) of accepting after magnetizing, and described rewinding sleeve (161) drives it to move up and down by the 6th servomotor (162) and the 3rd ball wire rod mechanism (163).
4. a kind of automatic location according to claim 3 magnetizing equipment, it is characterized in that: the thread a needle quantity of (16) of described rewinding is a plurality of, each rewinding (16) upper equal movable sleeve of threading a needle is connected to rewinding sleeve (161), a plurality of rewinding sleeves (161) link together by a rewinding plate (164), and described rewinding plate (164) drives it to move up and down by the 3rd ball wire rod mechanism (163).
5. a kind of automatic location according to claim 1 magnetizing equipment, it is characterized in that: on described support (15), be provided with magnetic identity device (8), described magnetic identity device (8) comprises second guide rail (81) at the top that is horizontally set on support (15), described the second guide rail (81) is connected with the second motor mount (82) by the second slide block, on described the second motor mount (82), be fixedly connected with motor bearing frame (83), on described motor bearing frame (83), undertake the 7th servomotor (84), the 7th servomotor (84) vertically arranges, on the output shaft of described the 7th servomotor (84), be connected with the 4th ball wire rod mechanism (85), described the 4th ball wire rod mechanism (85) is connected with the marking pen (80) for marking on the magnetic after charging magnetic (10) away from one end of the 7th servomotor (84), marking pen (80) vertically arrange and nib down, marking pen (80) is positioned at the below of the 7th servomotor (84), the 3rd belt gear (88) that is horizontally installed with the 8th servomotor (87) on described support (15) and is driven by the 8th servomotor (87), described the second motor mount (82) is fixedly connected on the belt of the 3rd belt gear (88) and drives it to move left and right by the 3rd belt gear (88), on described the second motor mount (82), be provided with for detection of whether doing marked Chromatic sensor (89) on magnetic (10).
6. a kind of automatic location according to claim 5 magnetizing equipment, is characterized in that: the end of described the second guide rail (81) is provided with to limit the guide vane end stop (811) of the second motor mount (82) shift motion.
7. a kind of automatic location according to claim 5 magnetizing equipment, is characterized in that: described the second guide rail (81) is set to two.
8. a kind of automatic location according to claim 1 magnetizing equipment, it is characterized in that: the 5th ball wire rod mechanism (91) that the 9th servomotor (9) is installed on described the first guide rail (151) and is driven by the 9th servomotor (9), the lower end of described the 5th ball wire rod mechanism (91) is provided with the second fixture (92) for gripping magnetic (10), and described the 9th servomotor (9) is positioned between the second servomotor (3) and upper magnetizer (60).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410270668.8A CN104078191B (en) | 2014-06-17 | 2014-06-17 | Automatic positioning magnetization device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410270668.8A CN104078191B (en) | 2014-06-17 | 2014-06-17 | Automatic positioning magnetization device |
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| CN104078191A true CN104078191A (en) | 2014-10-01 |
| CN104078191B CN104078191B (en) | 2017-01-25 |
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| CN201410270668.8A Expired - Fee Related CN104078191B (en) | 2014-06-17 | 2014-06-17 | Automatic positioning magnetization device |
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| CN106531398A (en) * | 2016-12-30 | 2017-03-22 | 江门协立磁业高科技有限公司 | Full-automatic magnetization and demagnetization equipment for rotary inductive locating of magnetic rings |
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| CN112259324A (en) * | 2020-11-16 | 2021-01-22 | 崔冲冲 | Magnetic steel pre-magnetizing equipment |
| CN112614644A (en) * | 2020-10-30 | 2021-04-06 | 肇庆高峰机械科技有限公司 | Automatic magnetizing device |
| CN112908610A (en) * | 2021-01-30 | 2021-06-04 | 宁波奥达磁业有限公司 | Automatic magnetizing arrangement equipment for neodymium iron boron permanent magnet and control method |
| CN113823472A (en) * | 2021-09-22 | 2021-12-21 | 新思考电机有限公司 | Magnetizing equipment and method for detecting axial position of screw rod sleeved with magnet |
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| CN113823472A (en) * | 2021-09-22 | 2021-12-21 | 新思考电机有限公司 | Magnetizing equipment and method for detecting axial position of screw rod sleeved with magnet |
| CN113823472B (en) * | 2021-09-22 | 2024-02-27 | 新思考电机有限公司 | Magnetizing equipment and axial position detection method for sleeving magnet on screw rod |
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|---|---|
| CN104078191B (en) | 2017-01-25 |
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