CN104039670A - Take-up device for woven fabric with rubber - Google Patents
Take-up device for woven fabric with rubber Download PDFInfo
- Publication number
- CN104039670A CN104039670A CN201280066819.7A CN201280066819A CN104039670A CN 104039670 A CN104039670 A CN 104039670A CN 201280066819 A CN201280066819 A CN 201280066819A CN 104039670 A CN104039670 A CN 104039670A
- Authority
- CN
- China
- Prior art keywords
- rolling tube
- batch
- rubber fabric
- gear
- jlb
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2402/00—Constructional details of the handling apparatus
- B65H2402/50—Machine elements
- B65H2402/51—Joints, e.g. riveted or magnetic joints
Landscapes
- Winding Of Webs (AREA)
- Tyre Moulding (AREA)
- Details Of Cutting Devices (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
A take-up device (1) for a woven fabric (W) with rubber comprises a rotating shaft (2), and a plurality of take-up boxes (3) mounted to the rotating shaft (2). The take-up boxes (3) are rotatable with respect to the rotating shaft (2). When a coupling key (4) is inserted into an insertion opening (2a) of the rotating shaft and an insertion opening (3a) of the take-up box (3) so as to span the insertion openings (2a, 3a), and another coupling key (4) is inserted so as to span the insertion openings (3a) of the adjacent take-up boxes (3), the take-up boxes (3) are locked with respect to the rotating shaft (2). By integral rotation of the rotating shaft (2) and the take-up boxes (3), each one of a plurality of woven fabrics (W) with rubber is simultaneously wound around each of the take-up boxes (3). After the coupling key (4) is taken out of the insertion openings (2a, 3a), the woven fabric (W) with rubber is unwound from the take-up box (3) by the rotation of the take-up box (3) with respect to the rotating shaft (2).
Description
Technical field
The present invention relates to use with material as tire make with rubber fabric time the band rubber fabric batch up gear that uses.
Background technology
In the time manufacturing tire, can use the banded Fibrous band contracture (endless belt: hereinafter referred to as " JLB ") of various sizes, these JLB generally are made through following operation: to be made into width be approximately the width about forming with rubber fabric batches about 1500mm is placed in batch up gear by this rubberized cord and is cut to 80～100mm after rubberized cord and form JLB mother metal slightly cut operation (Cameron Slitter operation); And JLB mother metal is cut into about 10mm width carefully cut operation (JLB Slitter operation) (patent documentation 1).
Fig. 3 is the block diagram of wanting portion that schematically shows the batch up gear of existing JLB mother metal, and as shown in Figure 3, batch up gear 1 possesses S. A. 2 and multiple rolling tube 3.And rolling tube 3 utilizes embedded hole (cubic hole) 3b engage with S. A. 2 and together rotate with S. A. 2, make thus rubberized cord to unreeling slightly cut the JLB mother metal forming and be wound in rolling tube 3.
Extract and be installed on from S. A. 2 the JLB mother metal that is wound in rolling tube 3 out JLB cutting machine afterwards, then carefully cut.
Patent documentation 1: TOHKEMY: 2010-264518 communique
But, for by be wound with the extraction from S. A. of rolling tube of above-mentioned JLB mother metal and rolling tube to the installation of JLB cutting machine by carrying out by hand, if consider the weight that operating personnel can lift, be difficult to extend coiling length and realize the raising of capacity rating.For example, for the JLB mother metal that is 80mm for width, coiling length is only limited to 300m left and right (weight is 20kg), cannot fully boost productivity.
In addition, carefully cutting in operation that JLB mother metal is cut, as shown in Figure 4, JLB mother metal is unreeled from the rolling tube 3 that is installed on JLB cutting machine, after each cutting is complete, all need to change with handwork (replacement) new rolling tube, therefore change and need the long period, thereby cannot fully boost productivity.
Summary of the invention
Therefore, problem of the present invention is, can be in slightly cutting operation JLB mother metal be made and can in carefully cutting operation, be shortened with the coiling length fully extending the band rubber fabric batch up gear that the replacing time can fully boost productivity thereby provide a kind of.
The inventor draws and can utilize the invention of the following stated to solve above-mentioned problem by discussing with keen determination, thereby completed the present invention.
Invention described in technical scheme 1 is band rubber fabric batch up gear, and described band rubber fabric uses with material as tire, it is characterized in that, described band rubber fabric possesses with batch up gear:
Be configured to the S. A. that can load and unload; And
Multiple rolling tubes, these rolling tubes arrange vertically the interval of regulation and are installed on described S. A., and the band rubber fabric forming cutting into the width of regulation from rubberized cord is reeled,
Between described S. A. and described rolling tube, be provided with and make described rolling tube and make the described rolling tube cannot be with respect to the locking mechanism of described S. A. rotation with respect to the bearing of described S. A. rotation,
Release by described locking mechanism, lock, control described rolling tube with respect to the rotation of described S. A., do not rotate.
Invention described in technical scheme 2 described in technical scheme 1 with rubber fabric with on the basis of batch up gear, it is characterized in that,
The width of described rolling tube is set as than the large 20mm～80mm of the width with rubber fabric of width that cuts into described regulation.
Invention described in technical scheme 3 described in technical scheme 1 or 2 with rubber fabric with on the basis of batch up gear, it is characterized in that,
Described locking mechanism possesses:
The insert port of matrix, this insert port is located at the both sides of described rolling tube and the both sides of described S. A.;
The connecting key of convex, this connecting key cross over adjacency described rolling tube mutual opposed described insert port and plug; And
The connecting key of convex, this connecting key is crossed over the described insert port of described rolling tube and the described insert port of described S. A. and is plugged.
Invention described in technical scheme 4 described in technical scheme 3 with rubber fabric with on the basis of batch up gear, it is characterized in that,
In described connecting key, be built-in with magnet,
Utilize described magnet that described connecting key and described S. A. are fixed up.
Using on the basis of batch up gear with rubber fabric described in any one of the invention described in technical scheme 5 in technical scheme 1～4, is characterized in that,
Described band rubber fabric combines and is used with batch up gear and carriage, and this carriage can make described multiple rolling tube and described S. A. together slide to use.
According to the present invention, can be in slightly cutting operation JLB mother metal be made and can in carefully cutting operation, be shortened with the coiling length fully extending the band rubber fabric batch up gear that the replacing time can fully boost productivity thereby can provide a kind of.
Brief description of the drawings
Fig. 1 is the block diagram of wanting portion with rubber fabric batch up gear of an embodiment of the invention.
Fig. 2 is the block diagram that the replacing method of the rolling tube to an embodiment of the invention describes.
Fig. 3 is the existing block diagram of wanting portion with rubber fabric batch up gear.
Fig. 4 is the block diagram that the replacing method of existing rolling tube is described.
Detailed description of the invention
Below, based on embodiment and with reference to accompanying drawing, the present invention is specifically described.
1. the structure of wanting portion with batch up gear with rubber fabric
First, to being with batch up gear for rubber fabric (below, to be only called " batch up gear ".) the structure of wanting portion describe.Fig. 1 is the block diagram of wanting portion of the batch up gear of present embodiment, and batch up gear uses as the batch up gear of Cameroon's bar cutter (Cameron Slitter) of rubberized cord cutting being manufactured to JLB mother metal.
In Fig. 1,1 is batch up gear, and 2 is S. A., and 3 is rolling tube, and 2a and 3a are insert port, and 4 is connecting key.
(1) S. A. and rolling tube
Batch up gear possesses S. A. 2, along it, multiple rolling tubes 3 is axially installed side by side at S. A. 2.Each rolling tube 3 and S. A. 2 between possess the bearing that can make rolling tube 3 rotate with respect to S. A. 2 (omitting diagram), when in following non-blocking, as shown in the four-headed arrow in figure, described multiple rolling tubes 3 can rotate with respect to S. A. 2.
The width of rolling tube 3 is set as than the large 20mm～80mm of width of the band rubber fabric that is wound in rolling tube 3 (JLB mother metal).
(2) locking mechanism
Batch up gear 1 possesses the locking mechanism for rolling tube 3 can or cannot be rotated with respect to S. A. 2.Locking mechanism possesses the insert port 3a of the matrix of the both sides that are formed at each rolling tube 3, the insert port 2a of matrix that is formed at the both sides of S. A. 2 and the connecting key of convex 4.
The mutual opposed insert port 3a that connecting key 4 is crossed over the rolling tube 3 of adjacency plugs, and in addition, crosses over the insert port 3a of rolling tube 3 and the insert port 2a of S. A. 2 and plugs.Thus, utilize locking mechanism to rolling tube 3 lock, release controls described rolling tube 3 with respect to the rotation of S. A. 2 and do not rotate.
In addition, be built-in with magnet at connecting key 4, the connecting key 4 that is inserted in insert port 2a, 3a is fixed with magnetic force with metal S. A. 2, prevents that thus connecting key 4 from coming off in the rotation of S. A. 2.
The manufacture of 2.JLB
Next, with the example that is fabricated to of JLB, the using method of described batch up gear is described.Fig. 2 is the block diagram that the replacing method of the rolling tube 3 of the batch up gear to present embodiment describes.In addition, Fig. 2 is schematic diagram, for ease of understanding present embodiment, size has been carried out to suitable change.
(1) batching of JLB mother metal
The S. A. 2 that makes to utilize described locking mechanism and be fixed with rolling tube 3 is rotated, and utilizes Cameroon's bar cutter (Cameron Slitter) that the JLB mother metal of the width that is cut into regulation by rubberized cord is together wound in to each rolling tube 3.
In addition, above-mentionedly by locking mechanism, the fixing of rolling tube 3 carried out in the following way.
First, multiple rolling tubes 3 are installed on to S. A. 2 vertically side by side, and connecting key 4 is inserted into this insert port 2a, 3a in the mode of crossing over insert port 2a, 3a.By inserting by this way connecting key 4, make thus locking mechanism work and rolling tube 3 is fixed on to S. A. 2, thus rolling tube 3 and S. A. 2 interlocks rotations.
(2) unreeling of JLB mother metal
Finishing, to after the batching of JLB mother metal, to use gig that rolling tube 3 is unloaded from batch up gear together with S. A. 2, afterwards to the unwinding device that carefully cuts operation and carry and rolling tube 3 is installed on together with S. A. 2 JLB cutting machine.This unwinding device possesses the carriage that rolling tube 3 and S. A. 2 are together slided vertically, and it can make the rolling tube 3 that is about to unreel move to the position that unreels of unwinding device.
Next, connecting key 4 is extracted from move to the rolling tube that unreels position 3 of unwinding device.Make thus rolling tube 3 to break away from and to be rotated from S. A. 2, thereby JLB mother metal is unreeled to cutter sweep.
Then, in the time that unreeling of JLB mother metal all finished, connecting key 4 is pulled out to unlocking from the rolling tube 3 of this rolling tube 3 and adjacency.And, S. A. 2 is moved towards the direction of arrow as shown in Figure 2, make thus the rolling tube 3 of unlocking be positioned at and carefully cut unreeling position and JLB mother metal being unreeled of operation.So successively JLB mother metal is unreeled from rolling tube 3.
The width that the JLB mother metal unreeling is by this way cut into regulation at JLB cutting machine is made JLB.
3. the effect of embodiment
(1) in the present embodiment, use gig that rolling tube is unloaded and they are installed on to the unwinding device of JLB cutting machine from batch up gear together with S. A., therefore can be not by manually carrying out JLB mother metal to the carrying of cutting machine and the operation of installation.Therefore, slightly cutting in operation, can alleviate heavily quantitative limitation and the coiling length of JLB mother metal is lengthened, thereby reduce the replacing number of times of JLB mother metal.In addition, reduce JLB and engaged number of times.
(2) and, in the present embodiment, by integrated to rolling tube and S. A., thereby can, only by making S. A. slide to carry out the replacing of rolling tube, therefore shorten the replacing time of carefully cutting in operation in carefully cutting operation, improved capacity rating.
(3) in addition, make the width of rolling tube than the large 20mm～80mm of the width with rubber fabric reeling.Therefore, can prevent from causing that because being less than 20mm band rubber fabric bloats from rolling tube, also can prevent the capacity rating variation causing because being greater than 80mm on the other hand.
(4) in addition, utilize magnetic force that connecting key is adsorbed in to S. A., therefore can prevent from middlely locking being disengaged cause producing fault because connecting key comes off batching.
Embodiment
Below, based on embodiment, the present invention is specifically described.
The making of 1.JLB
(embodiment)
In the present embodiment, be the width that rubberized cord that 1440mm, length are 600m is cut into 80mm in slightly cutting operation by width, after having made 18 JLB mother metals, use rolling tube described in above-mentioned embodiment and the batch up gear of S. A. integral type, by this JLB mother metal to each rolling tube coiling 600m.
Next, use gig by the JLB mother metal that is wound in rolling tube together with S. A. to the width that carefully cuts operation and carry and be cut into 10mm, 8 JLB of each rolling tube making.For the replacing of JLB mother metal, by making the S. A. that is wound with JLB mother metal slide to carry out.
(comparative example)
The rubberized cord same with embodiment cut into the size identical with embodiment in slightly cutting operation and form JLB mother metal, then use the existing batch up gear that rolling tube and S. A. are other types, by the JLB mother metal of formation and the same 300m that reels in the past.
Next, with manpower by the JLB mother metal that is wound in rolling tube to carefully cutting operation carrying, and cut into the width of 10mm and make JLB.The replacing of JLB mother metal is carried out in the following way: in the time that unreeling of the JLB mother metal of each finished, with manpower, the rolling tube of finishing using is taken off from S. A., and with manpower, the rolling tube that is wound with JLB mother metal is settled.
2. the evaluation of capacity rating
The capacity rating of embodiment is evaluated taking the capacity rating of comparative example as 100.Particularly, evaluate by the JLB production length hourly (batching length) of comparing embodiment and comparative example.Consequently, the capacity rating of embodiment is evaluated as 115, thereby confirms to make capacity rating improve 15% by Application Example.
Above, describe the present invention based on embodiment, but the present invention is not limited to above-mentioned embodiment.In the scope identical and impartial with the present invention, can apply various changes to above-mentioned embodiment.
Description of reference numerals
1: batch up gear; 2: S. A.; 3: rolling tube; 2a, 3a: insert port; 3b: embedded hole; 4: connecting key; W:JLB mother metal.
Claims (5)
1. a band rubber fabric batch up gear, described band rubber fabric, as tire materials'use, is characterized in that, described band rubber fabric possesses with batch up gear:
Be configured to the S. A. that can load and unload; And
Multiple rolling tubes, these rolling tubes arrange vertically the interval of regulation and are installed on described S. A., and the band rubber fabric forming cutting into the width of regulation from rubberized cord is reeled,
Between described S. A. and described rolling tube, be provided with and make described rolling tube and make the described rolling tube cannot be with respect to the locking mechanism of described S. A. rotation with respect to the bearing of described S. A. rotation,
Release by described locking mechanism, lock, control described rolling tube with respect to the rotation of described S. A., do not rotate.
2. band rubber fabric batch up gear according to claim 1, is characterized in that,
The width of described rolling tube is set as than the large 20mm～80mm of the width with rubber fabric of width that cuts into described regulation.
3. band rubber fabric batch up gear according to claim 1 and 2, is characterized in that,
Described locking mechanism possesses:
The insert port of matrix, this insert port is located at the both sides of described rolling tube and the both sides of described S. A.;
Cross over the mutual opposed described insert port of described rolling tube of adjacency and the connecting key of the convex that plugs; And
The connecting key of the convex of crossing over the described insert port of described rolling tube and the described insert port of described S. A. and plug.
4. band rubber fabric batch up gear according to claim 3, is characterized in that,
In described connecting key, be built-in with magnet,
Utilize described magnet that described connecting key and described S. A. are fixed up.
5. according to the band rubber fabric batch up gear described in any one in claim 1～4, it is characterized in that,
Described band rubber fabric combines and is used with batch up gear and carriage, and this carriage can make multiple described rolling tubes and described S. A. together slide to use.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012-024649 | 2012-02-08 | ||
| JP2012024649A JP5450684B2 (en) | 2012-02-08 | 2012-02-08 | Winding device for fabric with rubber |
| PCT/JP2012/082869 WO2013118395A1 (en) | 2012-02-08 | 2012-12-19 | Take-up device for woven fabric with rubber |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104039670A true CN104039670A (en) | 2014-09-10 |
| CN104039670B CN104039670B (en) | 2016-04-13 |
Family
ID=48947182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201280066819.7A Expired - Fee Related CN104039670B (en) | 2012-02-08 | 2012-12-19 | Band rubber fabric batch up gear |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP5450684B2 (en) |
| CN (1) | CN104039670B (en) |
| WO (1) | WO2013118395A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6438239B2 (en) * | 2014-09-01 | 2018-12-12 | 住友ゴム工業株式会社 | Jointless band selection method and jointless band manufacturing method |
| CN114212589B (en) * | 2021-12-07 | 2024-04-09 | 山东永利新材料有限公司 | Automatic winding device for production of sound-proof cloth |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273300A (en) * | 1979-07-30 | 1981-06-16 | Walter Wojtowicz | Flexible element rolling and handling apparatus |
| JPH06255852A (en) * | 1993-03-08 | 1994-09-13 | Masao Kakisakai | Fixed tension controlled winding shaft |
| US5460339A (en) * | 1993-11-23 | 1995-10-24 | Drew; Julius | Locking winding shaft |
| CN201334574Y (en) * | 2008-11-17 | 2009-10-28 | 泳立(厦门)机械有限公司 | Improved unit cloth-rolling shaft sleeve structure of cloth rolling machine |
| CN101875449A (en) * | 2010-03-31 | 2010-11-03 | 昆山市锦溪中艺印务有限公司 | Mandrel for rolling slitter |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4399027B2 (en) * | 2001-09-03 | 2010-01-13 | 正次 宮本 | Core take-up shaft for film, etc. |
| JP2010264518A (en) * | 2009-05-12 | 2010-11-25 | Sumitomo Rubber Ind Ltd | Method for manufacturing tire member and device for cutting the same |
-
2012
- 2012-02-08 JP JP2012024649A patent/JP5450684B2/en not_active Expired - Fee Related
- 2012-12-19 CN CN201280066819.7A patent/CN104039670B/en not_active Expired - Fee Related
- 2012-12-19 WO PCT/JP2012/082869 patent/WO2013118395A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273300A (en) * | 1979-07-30 | 1981-06-16 | Walter Wojtowicz | Flexible element rolling and handling apparatus |
| JPH06255852A (en) * | 1993-03-08 | 1994-09-13 | Masao Kakisakai | Fixed tension controlled winding shaft |
| US5460339A (en) * | 1993-11-23 | 1995-10-24 | Drew; Julius | Locking winding shaft |
| CN201334574Y (en) * | 2008-11-17 | 2009-10-28 | 泳立(厦门)机械有限公司 | Improved unit cloth-rolling shaft sleeve structure of cloth rolling machine |
| CN101875449A (en) * | 2010-03-31 | 2010-11-03 | 昆山市锦溪中艺印务有限公司 | Mandrel for rolling slitter |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013118395A1 (en) | 2013-08-15 |
| CN104039670B (en) | 2016-04-13 |
| JP5450684B2 (en) | 2014-03-26 |
| JP2013159472A (en) | 2013-08-19 |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160413 Termination date: 20191219 |