CN104803233A - Low-speed winding unit one-person reel replacement system and method thereof - Google Patents
Low-speed winding unit one-person reel replacement system and method thereof Download PDFInfo
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- CN104803233A CN104803233A CN201510202116.8A CN201510202116A CN104803233A CN 104803233 A CN104803233 A CN 104803233A CN 201510202116 A CN201510202116 A CN 201510202116A CN 104803233 A CN104803233 A CN 104803233A
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Abstract
The invention discloses a low-speed winding unit one-person reel replacement system which comprises a plurality of columns of winding units. Passages are formed between the columns; each column of winding unit further comprises a plurality of winding bases densely arranged side by side; a fixed wire reel insertion seat is arranged on each winding base; each fixed wire reel insertion seat is matched with a fixed insertion shaft; the fixed insertion shafts are connected with corresponding wire reels and drive the wire reels to rotate; each winding unit is also provided with a cabling rack with a plurality of cabling wheels; movable trolleys are arranged in the passages; vehicle-mounted wire reel insertion seats are arranged on the trolleys; the vehicle-mounted wire reel insertion seats are matched with vehicle-mounted insertion shafts which are driven by a motor to rotate, have adjustable rotating speeds and are vertical; each vehicle-mounted insertion shaft is connected with a transition wire reel. The invention also discloses an operation method of the one-person reel replacement system, i.e. an electromagnetic wire is switched off, the transition wire reels are utilized to temporarily wind the wire to keep tension, an old reel is disassembled and is replaced with a new reel and then the electromagnetic wire is switched off to be wound back on the new reel. According to the low-speed winding unit one-person reel replacement system and the operation method thereof, all the work can be completed only by one person. The low-speed winding unit one-person reel replacement system and the operation method thereof can be used for the field of production of low-speed winding of the electromagnetic wire.
Description
Technical field
The present invention relates to the low speed coiling unit in electromagnetic wire production facilities, particularly in this low speed coiling unit, change disc system and method.
Background technology
Low speed coiling unit is a component units indispensable in electromagnetic wire workshop.Electromagnetic wire is continuously cabling on apparatus for production line, and from pay off rack, until roll off the production line from finished product frame, midway needs through multiple tracks as operations such as wire drawing, cleaning, japannings.One of them link, namely needs to carry out low speed drum rolling to electromagnetic wire.Low speed coiling unit is such: it comprises multiple row coiling group, often row coiling group comprises again multiple tight bobbin winder base side by side, each bobbin winder base is equipped with wire spool socket straight up, wire spool socket is furnished with by motor-driven, rotatable slotting axle, insert axle to be connected with wire spool, drive wire spool rotation.Certainly, coiling unit is also provided with the chute with cabling wheel, the electromagnetic wire carried continually from front, after the wiring changed course of chute, just turns to the dish of wire spool to be wound into dish with it respectively.In whole low speed coiling unit, each wire spool gyrates, and what in its cycle of operations, complete polydisc electromagnetism wire harness is wound into dish work.
Around having expired electromagnetic wire, when reaching its bearing capacity specification, just need wire spool to unload from slotting axle, move away from bobbin winder base, and change new empty wire spool, continue rolling by line again solderless wrapped connection in this sky wire spool afterwards on not excessive wire spool.Thisly change dish work, at least need two people to operate at present: an operating personal is responsible for temporarily nipping off the end of a thread, unloads old dish, is changed dish, another operating personal is when companion unloads dish sabot, by lose be wound around basis but still ceaselessly continue to pull winding at the electromagnetic wire that sky is walked, just immediately the electromagnetic wire that sky is walked to be taken back after blank panel is loaded onto on blank panel and machines and allow blank panel start to rotate coiling.This method of operation is haveed no alternative but for it to deal with following problem:
1, electromagnetic wire shop equipment is work of not stopping transport; can not at will shut down; otherwise have a strong impact on production capacity; therefore in the process discharged at former dish; electromagnetic wire still ceaselessly exports in chute, but if no matter let alone it, then electromagnetic wire just loses tension force at once; deviate from from cabling wheel or be wound in one, cannot continue to produce.
2, for ensureing the production capacity of low speed coiling unit, at least be provided with the bobbin winder base of tens in a unit, they are closely arranged, and only stay passageway between the column and the column, if want to arrange some automatic loading and unloading wire spools, old dish one deviate from the equipment that new building pushes up immediately, then basic space not.Condition reforming equipment cost is too large, and economic benefit is less than manually changing dish.
But, the double dish that changes also is obviously dropped into human cost more, need two people could look after a coiling station, do not meet maximization of economic benefit principle, moreover dynamics, the speed of interim take-up coiling all need experienced people to come, and ensure that line can not break or walk too fast excessively slow, empirical value demand is high, moreover labour intensity is large, operating personal is easily tired.
Summary of the invention
The technical problem to be solved in the present invention is: provide that a kind of low speed coiling unit is single changes disc system, and it can realize only needing a people to complete and change dish work, and does not affect equipment normal operation.
Present invention also offers the single method of operation of changing disc system of this cover low speed coiling unit.
The solution that the present invention solves its technical matters is:
Low speed coiling unit is single changes disc system, comprise multiple row coiling group, form aisle between the column and the column, often row coiling group comprises again multiple tight bobbin winder base side by side, each bobbin winder base is equipped with fixing wire spool socket, fixing wire spool socket is furnished with rotatable, vertical fixing slotting axle, fixing axle of inserting connects with wire spool and drives it to rotate, coiling group is also provided with chute, chute is provided with the cabling wheel that multiple powered magnet detours, moveable dolly is provided with in described aisle, dolly is provided with vehicle-mounted wire spool socket, vehicle-mounted wire spool socket is furnished with to be driven by motor and rotates and adjustable rotating speed, vertical vehicle-mounted slotting axle, vehicle-mounted slotting axle is connected with a transition wire spool.
Fixing rotation of inserting axle, vehicle-mounted slotting axle, can drive realization by arranging motor on machine, as their speed governing then by motor frequency modulation or arrange multi-range transmission and come.Changing dish in addition must relate to the action of electromagnetic wire temporarily disconnected, now manually free-handly can nip off that (electromagnetic wire string diameter is very little, free-hand nipping off also is possible) or cut-out apparatus is set in place, will the embodiment cutting off apparatus be enumerated below in detailed description of the invention.
Then, tell about the single method of operation of changing disc system of the unit of this low speed coiling, comprise the following steps:
1), be ready to that described low speed coiling unit is single changes disc system, and put on electromagnetic wire, make it through cabling wheel until around upper wire spool;
2), start fixing wire spool socket, make fixing axle of inserting drive wire spool to rotate and speed governing is fixing inserts axle, ensure that the electromagnetic wire that exports from chute can closely one enclose and is wrapped on wire spool;
3), treat that the electromagnetic wire on wire spool is about to when expiring, described dolly is moved near bobbin winder base, disconnect the electromagnetic wire between cabling wheel and wire spool, and fast by the end of a thread solderless wrapped connection on transition wire spool, rotate and adjust vehicle-mounted slotting axle rotating speed make it mate with electromagnetic wire Trace speed with vehicle-mounted slotting axle in season, make the electromagnetic wire that exports from chute closely one enclose and be wrapped on transition wire spool;
4), will fix wire spool socket hesitation, and unload the wire spool of full line from bobbin winder base, the wire spool changing another sky makes it be connected with fixing axle of inserting, and restart fixing wire spool socket, empty wire spool starts to rotate;
5), disconnect electromagnetic wire between cabling wheel with transition wire spool, and fast by the end of a thread solderless wrapped connection on the wire spool of described sky, transport the wire spool of the full line unloaded.
Further, in described step 3), until described dolly is moved to after near bobbin winder base, by dolly locking make it not move again, just disconnect cabling take turns with wire spool between electromagnetic wire and quick by the end of a thread solderless wrapped connection on transition wire spool.
The invention has the beneficial effects as follows: the present invention is directed to the narrow and low speed coiling unit of technology tradition, devise that a set of low speed coiling unit is single changes disc system, during use, utilize transition wire spool as transition transfer, first broken string is also wound on transition wire spool temporarily, then former wire spool is unloaded and change new building, broken string again around on new building again, so both simple and convenient, in turn ensure that changing electromagnetic wire in dish process continues cabling, do not affect work efficiency, the more important thing is that only needing a people can complete this changes dish work.The present invention can be used for the production field of electromagnetic wire low speed coiling.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described.Obviously, described accompanying drawing is a part of embodiment of the present invention, instead of whole embodiment, and those skilled in the art, under the prerequisite not paying creative work, can also obtain other design plans and accompanying drawing according to these accompanying drawings.
To be that low speed coiling unit of the present invention is single change disc system structural representation to Fig. 1;
Fig. 2 is the structural representation pinching line device.
Detailed description of the invention
Clear, complete description is carried out, to understand object of the present invention, characteristic sum effect fully below with reference to embodiment and the accompanying drawing technique effect to design of the present invention, concrete structure and generation.Obviously; described embodiment is a part of embodiment of the present invention, instead of whole embodiment, based on embodiments of the invention; other embodiments that those skilled in the art obtains under the prerequisite not paying creative work, all belong to the scope of protection of the invention.In addition, all connection/annexations mentioned in literary composition, not singly refer to that component directly connects, and refer to and according to concrete performance, can connect auxiliary by adding or reducing, and form more excellent draw bail.Each technical characteristic in the invention, can combination of interactions under the prerequisite of not conflicting conflict.
With reference to Fig. 1, low speed coiling unit is single changes disc system, comprise multiple row coiling group, form aisle between the column and the column, often row coiling group comprises again multiple tight bobbin winder base 1 side by side, each bobbin winder base 1 is equipped with fixing wire spool socket, fixing wire spool socket is furnished with rotatable, vertical fixing slotting axle 2, fixing axle 2 of inserting connects with wire spool 7 and drives it to rotate, coiling group is also provided with chute, chute is provided with the cabling wheel 3 that multiple powered magnet detours, moveable dolly 4 is provided with in described aisle, dolly 4 is provided with vehicle-mounted wire spool socket, vehicle-mounted wire spool socket is furnished with to be driven by motor and rotates and adjustable rotating speed, vertical vehicle-mounted slotting axle 5, vehicle-mounted slotting axle 5 is connected with a transition wire spool 6.
Wire spool above-mentioned is existing wire spool in traditional low speed coiling unit, therefore fixing to insert axle 2 with the connection structure of wire spool be ready-made removable naturally, does not add to describe herein.And transition wire spool 6 can be made with wire spool in the same size, also can be inconsistent, continue to walk line tension to maintaining electromagnetic wire when unloading dish because transition wire spool is only, namely the remaining copper cash later on this transition wire spool can recycle, and does not affect the quality of normal product.
In addition for the ease of cutting off electromagnetic wire, described bobbin winder base 1 is provided with pinch line device 8 for disconnecting electromagnetic wire, and described pinch of line device 8 is installed between cabling wheel 3 and wire spool 7.Described pinch of line device 8 comprises a casing, casing is provided with the passage that powered magnet passes, the PS (Push Switch) 81 that can press and reset is provided with in the side of this passage, the head of PS (Push Switch) 81 stretches out outside casing, afterbody is provided with blade 82 and blade 82 is positioned at passage, is being provided with facing in the vias inner walls of blade 82 chopping block 83 coordinated with described blade 82.The reset of PS (Push Switch) realizes by sheathed spring.For the ease of passing electromagnetic wire, described passage can be made open, and namely its entirety makes groove shape, so only need be pressed into by line from the side, convenient and swift.
This equipment is like this work: be first ready to that described low speed coiling unit is single changes disc system, and puts on electromagnetic wire, makes it through cabling wheel until around upper wire spool, certainly before this, electromagnetic wire need be allowed to pass the passage pinching line device, then allow fixing axle of inserting drive wire spool to rotate, by speed governing, electromagnetic wire is stably wrapped on wire spool, carries out rolling work, when treating that the electromagnetic wire on wire spool is about to when expiring, before dolly is pushed into corresponding wire spool by workman, dolly is locked in as you were (can arrange at the bottom of dolly car latching device pin wheel, be convenient to coiling like this and make the rolling of transition wire spool steady), press PS (Push Switch), blade presses down cut-out electromagnetic wire, catch still at the end of a thread constantly exporting cabling afterwards, fast by the end of a thread solderless wrapped connection on transition wire spool, simultaneously vehicle-mounted slotting axle rotates and speed governing to the rotating speed of transition wire spool vehicle-mounted slotting axle in other words mates with electromagnetic wire Trace speed, the electromagnetic wire that exports from chute is made closely one to enclose and be wrapped on transition wire spool, this ensure that cabling can not interrupt, electromagnetic wire is constant tension still, then, unload the wire spool of full line and change new blank panel, finally cut off electromagnetic wire again, by the end of a thread around on new blank panel, carry out the coiling of next round, dolly is pushed away scene by workman.Certainly, after each cutting line, follow-up line should be pressed into and pinch in line device passage by workman smoothly.
Above better embodiment of the present invention is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent modifications or replacement under the prerequisite without prejudice to spirit of the present invention, and these equivalent modification or replacement are all included in the application's claim limited range.
Claims (5)
1. low speed coiling unit is single changes disc system, comprise multiple row coiling group, form aisle between the column and the column, often row coiling group comprises again multiple tight bobbin winder base (1) side by side, each bobbin winder base (1) is equipped with fixing wire spool socket, fixing wire spool socket is furnished with rotatable, vertical fixing slotting axle (2), fixing axle (2) of inserting connects with wire spool (7) and drives it to rotate, coiling group is also provided with chute, chute is provided with cabling wheel (3) that multiple powered magnet detours, it is characterized in that: be provided with moveable vehicle motor in described aisle and drive rotation and adjustable (4), dolly (4) is provided with vehicle-mounted wire spool socket, vehicle-mounted wire spool socket is furnished with to be driven by motor and rotates and adjustable rotating speed, vertical vehicle-mounted slotting axle (5), vehicle-mounted slotting axle (5) is connected with a transition wire spool (6).
2. low speed coiling unit according to claim 1 is single changes disc system, it is characterized in that: described bobbin winder base (1) is provided with pinch line device (8) for disconnecting electromagnetic wire, and described pinch of line device (8) is installed between cabling wheel (3) and wire spool (7).
3. low speed coiling unit according to claim 2 is single changes disc system, it is characterized in that: described pinch of line device (8) comprises a casing, casing is provided with the passage that powered magnet passes, the PS (Push Switch) (81) that can press and reset is provided with in the side of this passage, the head of PS (Push Switch) (81) stretches out outside casing, afterbody is provided with blade (82) and blade (82) is positioned at passage, is being provided with facing in the vias inner walls of blade (82) chopping block (83) coordinated with described blade (82).
4. the single method of operation of changing disc system of low speed coiling unit, is characterized in that: comprise the following steps:
1), be ready to that low speed coiling unit as described in any one of claims 1 to 3 is single changes disc system, and put on electromagnetic wire, make it through cabling wheel (3) until around upper wire spool (7);
2), start fixing wire spool socket, make fixing axle (2) of inserting drive wire spool (7) to rotate and speed governing is fixing inserts axle (2), ensure that the electromagnetic wire that exports from chute can closely one enclose and is wrapped on wire spool (7);
3), treat that the electromagnetic wire on wire spool (7) is about to when expiring, described dolly is moved near bobbin winder base (1), disconnect the electromagnetic wire between cabling wheel (3) and wire spool (7), and fast by the end of a thread solderless wrapped connection on transition wire spool (6), rotate and adjust vehicle-mounted slotting axle (5) rotating speed make it mate with electromagnetic wire Trace speed with vehicle-mounted slotting axle (5) in season, make the electromagnetic wire that exports from chute closely one enclose and be wrapped on transition wire spool (6);
4) wire spool socket hesitation will, be fixed, the wire spool (7) of full line is unloaded from bobbin winder base (1), the wire spool (7) changing another sky makes it be connected with fixing axle (2) of inserting, and restart fixing wire spool socket, empty wire spool (7) starts to rotate;
5), disconnect electromagnetic wire between cabling wheel (3) and transition wire spool (6), and quick by the end of a thread solderless wrapped connection on the wire spool (7) of described sky, transport the wire spool (7) of the full line unloaded.
5. the single method of operation of changing disc system of low speed coiling unit according to claim 4, it is characterized in that: in described step 3), until described dolly being moved to after near bobbin winder base (1), make it not move again dolly locking, just disconnect cabling take turns electromagnetic wire between (3) and wire spool (7) and quick by the end of a thread solderless wrapped connection on transition wire spool (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510202116.8A CN104803233B (en) | 2015-04-24 | 2015-04-24 | The single removable disk system and method for low speed coiling unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510202116.8A CN104803233B (en) | 2015-04-24 | 2015-04-24 | The single removable disk system and method for low speed coiling unit |
Publications (2)
| Publication Number | Publication Date |
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| CN104803233A true CN104803233A (en) | 2015-07-29 |
| CN104803233B CN104803233B (en) | 2018-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510202116.8A Active CN104803233B (en) | 2015-04-24 | 2015-04-24 | The single removable disk system and method for low speed coiling unit |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105947791A (en) * | 2016-06-06 | 2016-09-21 | 广东精迅里亚特种线材有限公司 | Large-winding-diameter wire winding machine |
| CN108190645A (en) * | 2017-12-18 | 2018-06-22 | 广东精迅里亚特种线材有限公司 | A kind of vertical coil winding machine group removable disk automatic clear system |
| CN110356920A (en) * | 2019-08-15 | 2019-10-22 | 广东精迅里亚特种线材有限公司 | A kind of low speed coiling group for cutting enameled wire |
| CN108190645B (en) * | 2017-12-18 | 2024-07-12 | 广东精迅特种线材有限公司 | Automatic zero clearing system for disc replacement of vertical winding machine set |
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| CN203652945U (en) * | 2014-01-10 | 2014-06-18 | 东营宏源机械设备有限公司 | Novel non-shutdown reel replacing device for multi-head wire winding machine |
| CN204675508U (en) * | 2015-04-24 | 2015-09-30 | 广东精迅里亚特种线材有限公司 | Low speed coiling unit is single changes disc system |
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| DE2049615A1 (en) * | 1969-10-20 | 1971-05-13 | Mag Masch App | Wire winding machine spool changing |
| US4398677A (en) * | 1978-05-31 | 1983-08-16 | Werner Henrich | Winding apparatus for strand type materials |
| JPS5627421B2 (en) * | 1979-04-27 | 1981-06-24 | ||
| US4971264A (en) * | 1981-09-24 | 1990-11-20 | Maschinenfabrik Niehoff Gmbh & Co. Kg | Method and apparatus for the continuous change of reels in single or multiple continuously operating winding stations for strand-like material such as wire |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105947791A (en) * | 2016-06-06 | 2016-09-21 | 广东精迅里亚特种线材有限公司 | Large-winding-diameter wire winding machine |
| CN108190645A (en) * | 2017-12-18 | 2018-06-22 | 广东精迅里亚特种线材有限公司 | A kind of vertical coil winding machine group removable disk automatic clear system |
| CN108190645B (en) * | 2017-12-18 | 2024-07-12 | 广东精迅特种线材有限公司 | Automatic zero clearing system for disc replacement of vertical winding machine set |
| CN110356920A (en) * | 2019-08-15 | 2019-10-22 | 广东精迅里亚特种线材有限公司 | A kind of low speed coiling group for cutting enameled wire |
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| Publication number | Publication date |
|---|---|
| CN104803233B (en) | 2018-05-18 |
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Denomination of invention: Single person disc changing system and method of low speed winding unit Effective date of registration: 20220627 Granted publication date: 20180518 Pledgee: Industrial and Commercial Bank of China Limited Foshan Dali sub branch Pledgor: GUANGDONG JINGXUNLIYA SPECIAL WIRE Co.,Ltd. Registration number: Y2022980009122 |
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