CN104039670B - Band rubber fabric batch up gear - Google Patents
Band rubber fabric batch up gear Download PDFInfo
- Publication number
- CN104039670B CN104039670B CN201280066819.7A CN201280066819A CN104039670B CN 104039670 B CN104039670 B CN 104039670B CN 201280066819 A CN201280066819 A CN 201280066819A CN 104039670 B CN104039670 B CN 104039670B
- Authority
- CN
- China
- Prior art keywords
- rolling tube
- rubber fabric
- band rubber
- gear
- batch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2402/00—Constructional details of the handling apparatus
- B65H2402/50—Machine elements
- B65H2402/51—Joints, e.g. riveted or magnetic joints
Abstract
The batch up gear (1) of band rubber fabric (W) has S. A. (2) and is installed on multiple rolling tubes (3) of S. A. (2).Rolling tube (3) can rotate relative to S. A. (2).Connecting key (4) is inserted in insert port (2a, 3a) in the mode of the insert port (3a) of the insert port (2a) and rolling tube (3) of crossing over S. A., and other connecting key (4) is inserted in insert port (3a) mode each other of crossing over adjacent rolling tube (3) and inserts into the mouth, and is locked by rolling tube (3) thus relative to S. A. (2).Further, by S. A. (2) and rotating integrally of rolling tube (3), multiple band rubber fabric (W) is wound in each rolling tube (3) one by one simultaneously.Connecting key (4) is extracted from insert port (2a, 3a) and rolling tube (3) is rotated relative to S. A. (2), rubber fabric (W) will be with thus to unreel from rolling tube (3).
Description
Technical field
The present invention relates to the band rubber fabric batch up gear used when making the band rubber fabric used as tire material.
Background technology
When manufacturing tire, can use the Fibrous band contracture (endless belt: hereinafter referred to as " JLB ") of the band shape of various sizes, these JLB are generally made through following operation: the band rubber fabric being made into width and being approximately about 1500mm is batched and this rubberized cord is placed in batch up gear after forming rubberized cord and be cut to about 80 ~ 100mm width and form JLB mother metal slightly cut operation (CameronSlitter operation); And JLB mother metal is cut into carefully the cutting operation (JLBSlitter operation) (patent documentation 1) of width of about 10mm.
Fig. 3 is the block diagram of the important part of the batch up gear schematically showing existing JLB mother metal, and as shown in Figure 3, batch up gear 1 possesses S. A. 2 and multiple rolling tube 3.Further, rolling tube 3 utilizes embedded hole (four square holes) 3b engage with S. A. 2 and together rotate with S. A. 2, makes the JLB mother metal to the rubberized cord unreeled slightly cuts be wound in rolling tube 3 thus.
Afterwards the JLB mother metal being wound in rolling tube 3 extracted out from S. A. 2 and be installed on JLB cutting machine, then carefully cutting.
Patent documentation 1: Japanese Unexamined Patent Publication: 2010-264518 publication
But, for the extraction from S. A. of the rolling tube by being wound with above-mentioned JLB mother metal and rolling tube to the installation of JLB cutting machine then by carrying out by hand, if consider the weight that operating personnel can lift, be then difficult to extend spooling length to realize the raising of capacity rating.Such as, for the JLB mother metal that width is 80mm, spooling length is only limited to about 300m (weight is 20kg), cannot fully boost productivity.
In addition, carefully cut in operation what cut JLB mother metal, as shown in Figure 4, JLB mother metal is unreeled from the rolling tube 3 being installed on JLB cutting machine, all need to change (replacement) new rolling tube with handwork after each cutting is complete, therefore change and need the long period, thus cannot fully boost productivity.
Summary of the invention
Therefore, problem of the present invention is, providing a kind of can carry out making to JLB mother metal with the spooling length fully extended and can shorten replacing construction thus the band rubber fabric batch up gear that can fully boost productivity carefully cutting in operation slightly cutting in operation.
The present inventor draws by discussing with keen determination and the invention of the following stated can be utilized to solve above-mentioned problem, thus completes the present invention.
Invention described in technical scheme 1 is band rubber fabric batch up gear, and described band rubber fabric uses as tire material, and it is characterized in that, described band rubber fabric batch up gear possesses:
Be configured to the S. A. that can load and unload; And
Multiple rolling tube, these rolling tubes arrange the interval of regulation vertically and are installed on described S. A., to cutting into the width of regulation from rubberized cord and the band rubber fabric formed reels,
Between described S. A. and described rolling tube, be provided with and enable the bearing that described rolling tube rotates relative to described S. A. and the locking mechanism that described rolling tube cannot be rotated relative to described S. A.,
By the unblock of described locking mechanism, lock, control described rolling tube relative to the rotation of described S. A., non rotating.
Invention described in technical scheme 2, on the basis of the band rubber fabric batch up gear described in technical scheme 1, is characterized in that,
The width of described rolling tube is set as 20mm ~ 80mm larger than the width of the band rubber fabric of the width cutting into described regulation.
Invention described in technical scheme 3, on the basis of the band rubber fabric batch up gear described in technical scheme 1 or 2, is characterized in that,
Described locking mechanism possesses:
The insert port of matrix, this insert port is located at the both sides of described rolling tube and the both sides of described S. A.;
The connecting key of convex, this connecting key is crossed over the mutually opposing described insert port of adjacent described rolling tube and plugs; And
The connecting key of convex, this connecting key is crossed over the described insert port of described rolling tube and the described insert port of described S. A. and is plugged.
Invention described in technical scheme 4, on the basis of the band rubber fabric batch up gear described in technical scheme 3, is characterized in that,
Magnet is built-in with in described connecting key,
Described magnet is utilized described connecting key and described S. A. to be fixed up.
On the basis of the band rubber fabric batch up gear described in any one of the invention described in technical scheme 5 in technical scheme 1 ~ 4, it is characterized in that,
Described band rubber fabric batch up gear and carriage combine and are used, and this carriage can make described multiple rolling tube and described S. A. together slide to use.
According to the present invention, can provide a kind of can carry out making to JLB mother metal with the spooling length fully extended and can shorten replacing construction thus the band rubber fabric batch up gear that can fully boost productivity carefully cutting in operation slightly cutting in operation.
Accompanying drawing explanation
Fig. 1 is the block diagram of the important part of the band rubber fabric batch up gear of an embodiment of the invention.
Fig. 2 is the block diagram be described the replacing options of the rolling tube of an embodiment of the invention.
Fig. 3 is the block diagram of the important part of existing band rubber fabric batch up gear.
Fig. 4 is the block diagram be described the replacing options of existing rolling tube.
Detailed description of the invention
Below, also with reference to accompanying drawing, the present invention is specifically described based on embodiment.
1. be with the structure of the important part of rubber fabric batch up gear
First, to being with rubber fabric with batch up gear (hereinafter simply referred to as " batch up gear ".) the structure of important part be described.Fig. 1 is the block diagram of the important part of the batch up gear of present embodiment, and batch up gear uses as the batch up gear of the Cameroon's bar cutter (CameronSlitter) rubberized cord cutting being manufactured to JLB mother metal.
In FIG, 1 is batch up gear, and 2 is S. A., and 3 is rolling tube, 2a and 3a is insert port, and 4 is connecting key.
(1) S. A. and rolling tube
Batch up gear possesses S. A. 2, is axially provided with multiple rolling tube 3 side by side at S. A. 2 along it.Between S. A. 2, the bearing (omitting diagram) that rolling tube 3 can be made to rotate relative to S. A. 2 is possessed at each rolling tube 3, when being in following non-blocked state, as indicated by the motion arrows in the figure, described multiple rolling tube 3 can rotate relative to S. A. 2.
The width of rolling tube 3 is set as 20mm ~ 80mm larger than the width of the band rubber fabric being wound in rolling tube 3 (JLB mother metal).
(2) locking mechanism
Batch up gear 1 possesses the locking mechanism for making rolling tube 3 can or cannot rotate relative to S. A. 2.Locking mechanism possesses the connecting key 4 of the insert port 3a of the matrix of the both sides being formed at each rolling tube 3, the insert port 2a being formed at the matrix of the both sides of S. A. 2 and convex.
The mutually opposing insert port 3a that connecting key 4 crosses over adjacent rolling tube 3 plugs, and in addition, crosses over the insert port 3a of the rolling tube 3 and insert port 2a of S. A. 2 and plugs.Thus, utilize locking mechanism to lock to rolling tube 3, unlock and control described rolling tube 3 relative to the rotation of S. A. 2 and non rotating.
In addition, be built-in with magnet at connecting key 4, be inserted in insert port 2a, connecting key 4 and the metal S. A. 2 of 3a be fixed with magnetic force, prevent connecting key 4 from coming off in the rotation of S. A. 2 thus.
The manufacture of 2.JLB
Next, with the example that is fabricated to of JLB, the using method of described batch up gear is described.Fig. 2 is the block diagram be described the replacing options of the rolling tube 3 of the batch up gear of present embodiment.In addition, Fig. 2 is schematic diagram, has carried out suitable change for ease of understanding present embodiment to size.
(1) the batching of JLB mother metal
Make to utilize described locking mechanism and the S. A. 2 being fixed with rolling tube 3 rotates, utilize Cameroon's bar cutter (CameronSlitter) that the JLB mother metal of the width being cut into regulation by rubberized cord is together wound in each rolling tube 3.
In addition, above-mentionedly by locking mechanism, the fixing of rolling tube 3 to be carried out in the following way.
First, multiple rolling tube 3 is installed on S. A. 2 vertically side by side, and by connecting key 4 to cross over insert port 2a, the mode of 3a is inserted into this insert port 2a, 3a.By inserting connecting key 4 by this way, making locking mechanism work thus and rolling tube 3 being fixed on S. A. 2, thus rolling tube 3 and S. A. 2 interlock rotate.
(2) the unreeling of JLB mother metal
Terminating, to after the batching of JLB mother metal, to use gig to be unloaded from batch up gear together with S. A. 2 by rolling tube 3, backwardly carefully cut operation conveying and rolling tube 3 be installed on the unwinding device of JLB cutting machine together with S. A. 2.This unwinding device possesses makes rolling tube 3 and S. A. 2 together carry out the carriage slided vertically, and it can make the rolling tube 3 being about to carry out unreeling move to the position that unreels of unwinding device.
Next, connecting key 4 is extracted from the rolling tube 3 unreeling position moving to unwinding device.Make rolling tube 3 to break away from from S. A. 2 and to rotate thus, thus JLB mother metal is unreeled to cutter sweep.
Then, when JLB mother metal unreel all at the end of, connecting key 4 is pulled out unlocking from this rolling tube 3 and adjacent rolling tube 3.Further, S. A. 2 is moved towards the direction of arrow as shown in Figure 2, make the rolling tube 3 of unlocking be positioned at thus and carefully cut unreeling position and JLB mother metal being unreeled of operation.So successively JLB mother metal is unreeled from rolling tube 3.
The JLB mother metal unreeled by this way is cut into the width of regulation at JLB cutting machine to make JLB.
3. the effect of embodiment
(1) in the present embodiment, use gig to be unloaded from batch up gear together with S. A. by rolling tube and they be installed on the unwinding device of JLB cutting machine, therefore, it is possible to not by manually carrying out the carrying of JLB mother metal to cutting machine and the operation of installation.Therefore, slightly cutting in operation, heavily quantitative limitation can alleviated and the spooling length of JLB mother metal is lengthened, thus reducing the replacing number of times of JLB mother metal.In addition, decrease JLB and engage number of times.
(2) and, in the present embodiment, rolling tube is integrated with S. A., thus carefully to cut in operation and can carry out the replacing of rolling tube by means of only making S. A. slide, therefore shorten the replacing construction carefully cut in operation, improve capacity rating.
(3) width of rolling tube 20mm ~ 80mm larger than the width of the band rubber fabric of winding in addition, is made.Therefore, it is possible to prevent from causing band rubber fabric to bloat from rolling tube because being less than 20mm, the capacity rating caused because being greater than 80mm also can be prevented on the other hand to be deteriorated.
(4) in addition, utilize magnetic force that connecting key is adsorbed in S. A., therefore, it is possible to prevent from making locking be caused by removing producing fault in batching because connecting key comes off.
Embodiment
Below, based on embodiment, the present invention is specifically described.
The making of 1.JLB
(embodiment)
In the present embodiment, be 1440mm by width, length is that the rubberized cord of 600m is slightly cutting in operation the width being cut into 80mm, after having made 18 JLB mother metals, use the batch up gear of rolling tube described in above-mentioned embodiment and S. A. integral type, by this JLB mother metal to each rolling tube winding 600m.
Next, use gig to be carried and the width being cut into 10mm to carefully cutting operation together with S. A. by the JLB mother metal being wound in rolling tube, each rolling tube makes 8 JLB.For the replacing of JLB mother metal, then undertaken by making the S. A. being wound with JLB mother metal slide.
(comparative example)
The rubberized cord same with embodiment is cut into the size identical with embodiment and form JLB mother metal slightly cutting in operation, and then use the existing batch up gear that rolling tube and S. A. are other types, reel the JLB mother metal of formation 300m as usual.
Next, will the JLB mother metal of rolling tube be wound in carefully cutting operation carrying with manpower, and cut into the width of 10mm and make JLB.The replacing of JLB mother metal is then carried out in the following way: at the end of the unreeling of JLB mother metal of each cylinder, is taken off by the rolling tube of finishing using, and settle the rolling tube being wound with JLB mother metal with manpower with manpower from S. A..
2. the evaluation of capacity rating
The capacity rating of embodiment is 100 to evaluate with the capacity rating of comparative example.Specifically, evaluated by the JLB production length (batching length) hourly of comparing embodiment and comparative example.Consequently, the capacity rating of embodiment is evaluated as 115, thus confirms to be made capacity rating improve 15% by Application Example.
Above, describe the present invention based on embodiment, but the present invention is not limited to above-mentioned embodiment.In the scope identical and impartial with the present invention, various change can be applied to above-mentioned embodiment.
Description of reference numerals
1: batch up gear; 2: S. A.; 3: rolling tube; 2a, 3a: insert port; 3b: embedded hole; 4: connecting key; W:JLB mother metal.
Claims (5)
1. be with a rubber fabric batch up gear, described band rubber fabric, as tire materials'use, is characterized in that, described band rubber fabric batch up gear possesses:
Be configured to the S. A. that can load and unload; And
Multiple rolling tube, these rolling tubes arrange the interval of regulation vertically and are installed on described S. A., to cutting into the width of regulation from rubberized cord and the band rubber fabric formed reels,
Between described S. A. and described rolling tube, be provided with and enable the bearing that described rolling tube rotates relative to described S. A. and the locking mechanism that described rolling tube cannot be rotated relative to described S. A.,
By the unblock of described locking mechanism, lock, control described rolling tube relative to the rotation of described S. A., non rotating.
2. band rubber fabric batch up gear according to claim 1, is characterized in that,
The width of described rolling tube is set as 20mm ~ 80mm larger than the width of the band rubber fabric of the width cutting into described regulation.
3. band rubber fabric batch up gear according to claim 1 and 2, is characterized in that,
Described locking mechanism possesses:
The insert port of matrix, this insert port is located at the both sides of described rolling tube and the both sides of described S. A.;
Cross over the mutually opposing described insert port of adjacent described rolling tube and carry out the connecting key of the convex plugged; And
Cross over the described insert port of described rolling tube and the described insert port of described S. A. and carry out the connecting key of the convex plugged.
4. band rubber fabric batch up gear according to claim 3, is characterized in that,
Magnet is built-in with in described connecting key,
Described magnet is utilized described connecting key and described S. A. to be fixed up.
5. band rubber fabric batch up gear according to claim 1 and 2, is characterized in that,
Described band rubber fabric batch up gear and carriage combine and are used, and this carriage can make multiple described rolling tube and described S. A. together slide to use.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012-024649 | 2012-02-08 | ||
| JP2012024649A JP5450684B2 (en) | 2012-02-08 | 2012-02-08 | Winding device for fabric with rubber |
| PCT/JP2012/082869 WO2013118395A1 (en) | 2012-02-08 | 2012-12-19 | Take-up device for woven fabric with rubber |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104039670A CN104039670A (en) | 2014-09-10 |
| CN104039670B true CN104039670B (en) | 2016-04-13 |
Family
ID=48947182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201280066819.7A Expired - Fee Related CN104039670B (en) | 2012-02-08 | 2012-12-19 | Band rubber fabric batch up gear |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP5450684B2 (en) |
| CN (1) | CN104039670B (en) |
| WO (1) | WO2013118395A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6438239B2 (en) * | 2014-09-01 | 2018-12-12 | 住友ゴム工業株式会社 | Jointless band selection method and jointless band manufacturing method |
| CN114212589B (en) * | 2021-12-07 | 2024-04-09 | 山东永利新材料有限公司 | Automatic winding device for production of sound-proof cloth |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273300A (en) * | 1979-07-30 | 1981-06-16 | Walter Wojtowicz | Flexible element rolling and handling apparatus |
| JPH06255852A (en) * | 1993-03-08 | 1994-09-13 | Masao Kakisakai | Fixed tension controlled winding shaft |
| US5460339A (en) * | 1993-11-23 | 1995-10-24 | Drew; Julius | Locking winding shaft |
| CN201334574Y (en) * | 2008-11-17 | 2009-10-28 | 泳立(厦门)机械有限公司 | Improved unit cloth-rolling shaft sleeve structure of cloth rolling machine |
| CN101875449A (en) * | 2010-03-31 | 2010-11-03 | 昆山市锦溪中艺印务有限公司 | Mandrel for rolling slitter |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4399027B2 (en) * | 2001-09-03 | 2010-01-13 | 正次 宮本 | Core take-up shaft for film, etc. |
| JP2010264518A (en) * | 2009-05-12 | 2010-11-25 | Sumitomo Rubber Ind Ltd | Method for manufacturing tire member and device for cutting the same |
-
2012
- 2012-02-08 JP JP2012024649A patent/JP5450684B2/en not_active Expired - Fee Related
- 2012-12-19 CN CN201280066819.7A patent/CN104039670B/en not_active Expired - Fee Related
- 2012-12-19 WO PCT/JP2012/082869 patent/WO2013118395A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273300A (en) * | 1979-07-30 | 1981-06-16 | Walter Wojtowicz | Flexible element rolling and handling apparatus |
| JPH06255852A (en) * | 1993-03-08 | 1994-09-13 | Masao Kakisakai | Fixed tension controlled winding shaft |
| US5460339A (en) * | 1993-11-23 | 1995-10-24 | Drew; Julius | Locking winding shaft |
| CN201334574Y (en) * | 2008-11-17 | 2009-10-28 | 泳立(厦门)机械有限公司 | Improved unit cloth-rolling shaft sleeve structure of cloth rolling machine |
| CN101875449A (en) * | 2010-03-31 | 2010-11-03 | 昆山市锦溪中艺印务有限公司 | Mandrel for rolling slitter |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013118395A1 (en) | 2013-08-15 |
| JP5450684B2 (en) | 2014-03-26 |
| JP2013159472A (en) | 2013-08-19 |
| CN104039670A (en) | 2014-09-10 |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20160413 Termination date: 20191219 |