CN104016629B - Blue bricks modelled after an antique and manufacture method thereof - Google Patents
Blue bricks modelled after an antique and manufacture method thereof Download PDFInfo
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- CN104016629B CN104016629B CN201410282876.XA CN201410282876A CN104016629B CN 104016629 B CN104016629 B CN 104016629B CN 201410282876 A CN201410282876 A CN 201410282876A CN 104016629 B CN104016629 B CN 104016629B
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Abstract
The invention discloses blue bricks modelled after an antique, it is characterized in that, starting material comprise by weight: 80 ~ 100 object stone flours and/or calcium powder 25 ~ 40 parts, 80 ~ 100 30 ~ 70 parts, object sand, 40 ~ 60 object chicken girts 12 ~ 50 parts, cement 20 ~ 45 parts, 25 ~ 35 parts, water.In addition, the invention also discloses the manufacture method of this blue bricks modelled after an antique.By to raw-material formula, particle diameter and the control to technical process and each processing parameter, not only can produce intensity reach criterion of acceptability for load-bearing blue bricks fragment of brick modelled after an antique, the brick bat for metope or ground decoration with three-dimensional patterns can also be produced, brick bat and fragment of brick exquisite in texture, exquisite appearance, production process environmental protection, energy consumption are low.
Description
Technical field
The present invention relates to building field, particularly the manufacture method of blue bricks modelled after an antique.
Background technology
Blue bricks is the material of construction that China's Gu has, and the embodiment of Ye Shi China architectural culture, by the building peculiar traditional Chinese culture characteristic of blue bricks as building materials.In order to pass on traditional culture, some building in the style of the ancientss even often can be built in side, street in some sight spots.
But the blue bricks technique that China is made by ancient method now falls behind, and energy consumption is large, fire a Dayao and then need about 30 days time, and can not fire be closed in way, consume huge to manpower and materials, and in sintering procedure, produce a large amount of flue gases and dust, particularly in the process adding water reduction cyan, because coal burn incompletely can produce the flue gas of high density, a large amount of sulfurous gas contained in flue gas produce severe contamination to air.Do not meet less energy-consumption policy and the environmental protection policy of country's promotion now completely.And finished product is convenient adopts pure brick embryo of making by hand due to ancient method blue bricks, can handling difference, quality of item unstable, product qualified rate only has 60% ~ 65%.And existing cement brick or Antique Imitation Tiles quality big and heavy, surface tactile sensation is completely different from the blue bricks of refining, texture and the aesthetic feeling of building in the style of the ancients face brick cannot be met, and the brick bat of very thin thickness can not be produced, more cannot produce three-dimensional patterns on the surface of brick body.
Summary of the invention
The invention provides a kind of texture good, attractive in appearance and can its surface formed floral designs, production environmental protection, blue bricks brick bat modelled after an antique, fragment of brick and manufacture method thereof that energy consumption is low.
According to an aspect of the present invention, provide blue bricks modelled after an antique, it is characterized in that, starting material comprise by weight: 80 ~ 100 object stone flours and/or calcium powder 25 ~ 40 parts, 80 ~ 100 30 ~ 70 parts, object sand, 40 ~ 60 object chicken girts 12 ~ 50 parts, cement 20 ~ 45 parts, 25 ~ 35 parts, water.
In some embodiments, with parts by weight, the content of stone flour and/or calcium powder is 25 ~ 30 parts, and the content of sand is 30 ~ 35 parts, and the content of chicken girt is 15 ~ 20 parts, and the content of cement is 30 ~ 35 parts.
Above-mentioned chicken girt and sand are the aggregates being used as brick, and stone flour, calcium powder are with stopping composition and regulate material.Color due to stone flour self is canescence, and the color of calcium powder is pure white.By regulating the addition of stone flour, the shade of adjustable blue bricks modelled after an antique, need not add pigment again and can produce the natural blue bricks modelled after an antique of color.Certainly, if adopt pure calcium powder to make, also can add appropriate pigment to mix colours, this all belongs to protection scope of the present invention.
In some embodiments, ceramic waste material particulate or the glass waste particulate of 3 ~ 6 weight parts is also comprised in described starting material.Ceramic waste material particulate or adding of glass waste particulate can utilize waste material, turn waste into wealth.
According to another aspect of the present invention, provide the manufacture method of blue bricks modelled after an antique, its step is as follows:
1) raw material is carried out dry powder to be uniformly mixed, churning time is 20 ~ 25 minutes;
2) dry powder raw material mixed is added water fully to stir make half-dried wet mash, churning time is 20 ~ 25 minutes;
3) half-dried wet mash is pulverized, be ground into 60 ~ 100 object fine powder materials;
4) fine powder material is pressed into brick bat, pressing pressure is 120 ~ 200 tons;
5) adopt natural curing method or steam curing method to carry out shaping after brick bat maintenance, obtain brick bat finished product.
The manufacture method of above-mentioned blue bricks modelled after an antique can make the brick bat that thickness is 10 ~ 30mm.Raw material, by fully mixing, can make the intensity that goods reach default, and adopts the form of half-dried wet mash to be best aquation ratio for controlling goods.By to raw-material formula, particle diameter and the control to technical process and each processing parameter, the brick bat produced measures by GB/T3810.4 " ceramic tile test method ", and the strength at break of brick bat is 900 ~ 1200N, and the modulus of rupture reaches more than 15MPa.Be up to state standards and be more than or equal to the requirement of 15MPa.The brick bat produced, also by adopting corresponding mould, the surface of brick bat suppresses exquisite three-dimensional patterns.This brick bat exquisite in texture, exquisite appearance, can be used as the exterior wall built modelled after an antique and ground decoration.Whole making processes need not be fired, and the whole system machinery total power making product only needs 25KW, consumes energy extremely low.
In some embodiments, wherein step 4) described in steam curing method comprise the steps:
1) with seal cartridge, brick bat is covered sealing, then steam-pipe of plugging into, the temperature in adjustment seal cartridge, higher than temperature 2 ~ 3 DEG C, then heats up 5 DEG C, is warming up to 60 ~ 65 DEG C, is incubated steam-cured 3 ~ 4 hours for every 10 minutes;
2) open seal cartridge and take out brick bat, then with plastic film, brick bat is covered, maintenance 28 days.
Above-mentioned steam curing method can use lower than when 8 degrees Celsius at temperature.
According to another aspect of the present invention, provide the manufacture method of blue bricks modelled after an antique, its step is as follows:
1) raw material is carried out dry powder to be uniformly mixed, churning time is 6 ~ 8 minutes;
2) dry powder raw material mixed is added water fully to stir make half-dried wet mash, mixing time is 6 ~ 8 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into fragment of brick, pressing pressure is 80 ~ 150 tons;
5) brick bat after shaping is carried out maintenance by the mode of nature or steam, obtain fragment of brick finished product.
The manufacture method of above-mentioned blue bricks modelled after an antique can make the fragment of brick that thickness is greater than 30mm.By to raw-material formula, particle diameter and the control to technical process and each processing parameter, the fragment of brick GB/T2542-2003 " test method of wall-building brick " produced tests, ultimate compression strength can reach 20 ~ 25MPa, and the ultimate compression strength of general red vitrified brick is only 19 ~ 20MPa.Test by GB5101-2003 " ordinary fired brick ", intensity reaches MU20, far above the pouring MU15 of heavy-load bearing brick, can be used as the bearing wall brick of building in the style of the ancients.
The invention has the beneficial effects as follows: by raw-material formula, particle diameter and the control to technical process and each processing parameter, not only can produce intensity reach criterion of acceptability for load-bearing blue bricks fragment of brick modelled after an antique, can also produce the brick bat for metope or ground decoration with three-dimensional patterns, can certainly be patternless plane brick bat.Brick bat and fragment of brick exquisite in texture, exquisite appearance, production process environmental protection, energy consumption are low.
Embodiment
Embodiment 1
1) by with the following raw materials according of parts by weight: 80 ~ 100 object stone flours 28 parts, 80 ~ 100 30 parts, object sand, 40 ~ 60 object chicken girts 12 parts, 40 ~ 60 object glass waste particulates 6 parts, cement 30 parts, send into powder stirrer and be uniformly mixed, churning time is 20 minutes;
2) material mixed is sent into sealed stirrer and the water adding 25 weight parts fully stirs and makes half-dried wet mash, churning time is 25 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into specification and be 330 × 330 × 25mm and surface has the brick bat of three-dimensional pattern, pressing pressure is 120 tons;
5) adopt natural curing method to carry out maintenance to the brick bat after shaping, namely first drench solarization 15 minutes with cycling use of water, cover 28 days with plastic film afterwards, obtain brick bat finished product.
Brick bat finished product is tested by GB/T3810.4 " ceramic tile test method ", and its modulus of rupture is 15MPa.
Embodiment 2
1) by with the following raw materials according of parts by weight: 80 ~ 100 object calcium powders 25 parts, 80 ~ 100 25 parts, object sand, 40 ~ 60 object chicken girts 15 parts, 40 ~ 60 object ceramic waste material particulates 6 parts, cement 35 parts, send into powder stirrer and be uniformly mixed, churning time is 22 minutes;
2) material mixed is sent into sealed stirrer and the water adding 25 weight parts fully stirs and makes half-dried wet mash, churning time is 22 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into specification and be 240 × 60 × 10mm and surface has the brick bat of three-dimensional pattern, pressing pressure is 140 tons;
5) adopt steam curing method to carry out maintenance, comprise the steps:
1) with seal cartridge, brick bat is covered sealing, then steam-pipe of plugging into, the temperature in adjustment seal cartridge, higher than temperature 2 ~ 3 DEG C, then heats up 5 DEG C, is warming up to 60 ~ 65 DEG C, is incubated steam-cured 3 ~ 4 hours for every 10 minutes;
2) open seal cartridge and take out brick bat, then covered by brick bat with plastic film, maintenance 28 days, obtains fragment of brick finished product.
Fragment of brick finished product is tested by GB/T3810.4 " ceramic tile test method ", and its modulus of rupture is 15MPa.
Embodiment 3
1) by with the following raw materials according of parts by weight: 80 ~ 100 object stone flours 28 parts, 80 ~ 100 35 parts, object sand, 40 ~ 60 object chicken girts 20 parts, 40 ~ 60 object ceramic waste material particulates 3 parts, cement 35 parts, send into powder stirrer and be uniformly mixed, churning time is 25 minutes;
2) material mixed is sent into sealed stirrer and the water adding 30 weight parts fully stirs and makes half-dried wet powder, churning time is 25 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into specification and be 200X40X11mm and surface has the brick bat of three-dimensional pattern, pressing pressure is 200 tons;
5) adopt natural curing method to carry out maintenance to the brick bat after shaping, namely first drench solarization 15 minutes with cycling use of water, cover 28 days with plastic film afterwards, obtain brick bat finished product.
Brick bat finished product is tested by GB/T3810.4 " ceramic tile test method ", and its modulus of rupture is 15MPA.
Embodiment 4
1) by with the following raw materials according of parts by weight: 80 ~ 100 object stone flours 15 parts, 80 ~ 100 object calcium powders 15 parts, 80 ~ 100 30 parts, object sand, 40 ~ 60 object chicken girts 40 parts, 40 ~ 60 object glass waste particulates 5 parts, cement 30 parts, send into powder stirrer and be uniformly mixed, churning time is 25 minutes;
2) material mixed is sent into sealed stirrer and the water adding 35 weight parts fully stirs and makes half-dried wet mash, churning time is 20 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into specification and be 330 × 330 × 30mm and surface has the brick bat of three-dimensional pattern, pressing pressure is 120 tons;
5) adopt natural curing method to carry out maintenance to the brick bat after shaping, namely first drench solarization 15 minutes with cycling use of water, cover 28 days with plastic film afterwards, obtain brick bat finished product.
Brick bat finished product is tested by GB/T3810.4 " ceramic tile test method ", and its modulus of rupture is 16MPa.
Embodiment 5
1) by with the following raw materials according of parts by weight: 80 ~ 100 object stone flours 40 parts, 80 ~ 100 30 parts, object sand, 40 ~ 60 object chicken girts 25 parts, 40 ~ 60 object ceramic waste material particulates 3 parts, cement 35 parts, send into powder stirrer and be uniformly mixed, churning time is 6 minutes;
2) material mixed is sent into sealed stirrer and the water adding 30 weight parts fully stirs and makes half-dried wet mash, churning time is 8 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into specification and be 240 × 115 × 50mm and surface has the brick bat of three-dimensional pattern, pressing pressure is 100 tons;
5) adopt natural curing method to carry out maintenance to the brick bat after shaping, namely first drench solarization 15 minutes with cycling use of water, cover 28 days with plastic film afterwards, obtain brick bat finished product.
Brick bat finished product is tested by GB/T2542-2003 " test method of wall-building brick ", and its ultimate compression strength is 24.2MPa.
Embodiment 6
1) by with the following raw materials according of parts by weight: 80 ~ 100 object stone flours 10 parts, 80 ~ 100 object calcium powders 20 parts, 80 ~ 100 70 parts, object sand, 40 ~ 60 object chicken girts 15 parts, 40 ~ 60 object ceramic waste material particulates 3 parts, cement 20 parts, send into powder stirrer and be uniformly mixed, churning time is 8 minutes;
2) material mixed is sent into sealed stirrer and the water adding 30 weight parts fully stirs and makes half-dried wet mash, churning time is 6 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into the fragment of brick that specification is 240 × 115 × 60mm, pressing pressure is 120 tons;
5) adopt natural curing method to carry out maintenance to the brick bat after shaping, namely first drench solarization 15 minutes with cycling use of water, cover 28 days with plastic film afterwards, obtain fragment of brick finished product.
Fragment of brick finished product is tested by GB/T2542-2003 " test method of wall-building brick ", and its ultimate compression strength is 22MPa.
Embodiment 7
1) by with the following raw materials according of parts by weight: 80 ~ 100 object stone flours 35 parts, 80 ~ 100 60 parts, object sand, 40 ~ 60 object chicken girts 40 parts, cement 45 parts, send into powder stirrer and be uniformly mixed, churning time is 7 minutes;
2) material mixed is sent into sealed stirrer and the water adding 25 weight parts fully stirs and makes half-dried wet mash, churning time is 6 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into the fragment of brick that specification is 270 × 120 × 60mm, pressing pressure is 80 tons;
5) adopt natural curing method to carry out maintenance to the brick bat after shaping, namely first drench solarization 15 minutes with cycling use of water, cover 28 days with plastic film afterwards, obtain fragment of brick finished product.
Brick bat finished product is tested by GB/T2542-2003 " test method of wall-building brick ", and its ultimate compression strength is 20MPa.
Embodiment 8
1) by with the following raw materials according of parts by weight: 80 ~ 100 object calcium powders 25 parts, 80 ~ 100 30 parts, object sand, 40 ~ 60 object chicken girts 20 parts, 40 ~ 60 object glass waste particulates 6 parts, cement 30 parts, send into powder stirrer and be uniformly mixed, churning time is 6 minutes;
2) material mixed is sent into sealed stirrer and the water adding 35 weight parts fully stirs and makes half-dried wet mash, churning time is 8 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into the fragment of brick that specification is 240 × 50 × 50mm, pressing pressure is 140 tons;
5) adopt natural curing method to carry out maintenance to the brick bat after shaping, namely first drench solarization 15 minutes with cycling use of water, cover 28 days with plastic film afterwards, obtain fragment of brick finished product.
Brick bat finished product is tested by GB/T2542-2003 " test method of wall-building brick ", and its ultimate compression strength is 23MPa.
Embodiment 9
1) by with the following raw materials according of parts by weight: 80 ~ 100 object stone flours 10 parts, 80 ~ 100 object stone flours 18 parts, 80 ~ 100 50 parts, object sand, 40 ~ 60 object chicken girts 20 parts, cement 35 parts, send into powder stirrer and be uniformly mixed, churning time is 8 minutes;
2) material mixed is sent into sealed stirrer and the water adding 35 weight parts fully stirs and makes half-dried wet mash, churning time is 6 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into the fragment of brick that specification is 240 × 50 × 50mm, pressing pressure is 150 tons;
5) adopt steam curing method to carry out maintenance, comprise the steps:
1) with seal cartridge, fragment of brick is covered sealing, then steam-pipe of plugging into, the temperature in adjustment seal cartridge, higher than temperature 2 ~ 3 DEG C, then heats up 5 DEG C, is warming up to 60 ~ 65 DEG C, is incubated steam-cured 3 ~ 4 hours for every 10 minutes;
2) open seal cartridge and take out fragment of brick, then covered by brick bat with plastic film, maintenance 28 days, obtains fragment of brick finished product.
Fragment of brick finished product is tested by GB/T2542-2003 " test method of wall-building brick ", and its ultimate compression strength is 22MPa.
Step 5 in the various embodiments described above), when temperature carries out maintenance lower than just adopting steam curing method when 8 DEG C.If temperature is higher than 8 DEG C, then natural curing method is adopted to carry out maintenance.
Chicken girt in the present invention refers to stone grain in small, broken bits.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (6)
1. blue bricks modelled after an antique, is characterized in that, starting material comprise by weight: 80 ~ 100 object stone flours and/or calcium powder 25 ~ 40 parts, 80 ~ 100 30 ~ 70 parts, object sand, 40 ~ 60 object chicken girts 12 ~ 50 parts, cement 20 ~ 45 parts, 25 ~ 35 parts, water.
2. blue bricks modelled after an antique according to claim 1, is characterized in that, with parts by weight, the content of stone flour and/or calcium powder is 25 ~ 30 parts, and the content of sand is 30 ~ 35 parts, and the content of chicken girt is 15 ~ 20 parts, and the content of cement is 30 ~ 35 parts.
3. blue bricks modelled after an antique according to claim 1 and 2, is characterized in that, also comprises ceramic waste material particulate or the glass waste particulate of 3 ~ 6 weight parts in described starting material.
4. the manufacture method of the blue bricks modelled after an antique that one of claims 1 to 3 is described, its step is as follows:
1) raw material is carried out dry powder to be uniformly mixed, churning time is 20 ~ 25 minutes;
2) dry powder raw material mixed is added water fully to stir make half-dried wet mash, churning time is 20 ~ 25 minutes;
3) half-dried wet mash is pulverized, be ground into 60 ~ 100 object fine powder materials;
4) fine powder material is pressed into brick bat, pressing pressure is 120 ~ 200 tons;
5) adopt natural curing method or steam curing method to carry out shaping after brick bat maintenance, obtain brick bat finished product.
5. the manufacture method of blue bricks modelled after an antique according to claim 4, described steam curing method comprises the steps:
1) with seal cartridge, brick bat is covered sealing, then steam-pipe of plugging into, the temperature in adjustment seal cartridge, higher than temperature 2 ~ 3 DEG C, then heats up 5 DEG C, is warming up to 60 ~ 65 DEG C, is incubated steam-cured 3 ~ 4 hours for every 10 minutes;
2) open seal cartridge and take out brick bat, then with plastic film, brick bat is covered, maintenance 28 days.
6. the manufacture method of the blue bricks modelled after an antique that one of claims 1 to 3 is described, its step is as follows:
1) raw material is carried out dry powder to be uniformly mixed, churning time is 6 ~ 8 minutes;
2) dry powder raw material mixed is added water fully to stir make half-dried wet mash, churning time is 6 ~ 8 minutes;
3) half-dried wet mash is sent into fines pulverizer, be ground into 60 ~ 100 object fine powder materials;
4) sent into by fine powder material in the fixed-type machine of hydraulic pressure and be pressed into fragment of brick, pressing pressure is 80 ~ 150 tons;
5) fragment of brick after shaping is carried out maintenance by the mode of nature or steam, obtain fragment of brick finished product.
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105906287A (en) * | 2016-05-04 | 2016-08-31 | 桂林电子科技大学 | Formula of antique facing black brick and production method of formula |
| CN107151133A (en) * | 2017-06-06 | 2017-09-12 | 合肥月煌新型装饰材料有限公司 | A kind of blue bricks in building in the style of the ancients and preparation method thereof |
| CN107244862A (en) * | 2017-07-11 | 2017-10-13 | 合肥尚涵装饰工程有限公司 | Environmentally friendly Antique Imitation Tiles of a kind of weather-resistant and high-strength and preparation method thereof |
| CN110818387A (en) * | 2018-08-07 | 2020-02-21 | 重庆市忠县古屋建材有限公司 | Green brick and production process thereof |
| CN110436838A (en) * | 2019-08-27 | 2019-11-12 | 广东舜陶科技发展有限公司 | The preparation method of environmental protection brick |
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| CN1321573A (en) * | 2001-05-30 | 2001-11-14 | 梅县龙盘新型建材有限公司 | Production method of granolithic floor brick |
| CN1524817A (en) * | 2003-02-26 | 2004-09-01 | 曾广海 | Manufacturing method of jade-imitating artificial stone |
| CN1982251A (en) * | 2005-12-12 | 2007-06-20 | 天津市世纪东方建筑景观雕塑技术开发中心 | Formula and its production for korean multi-layered tower |
| CN101003154A (en) * | 2007-02-05 | 2007-07-25 | 梁林华 | Machine-made archaized blue bricks |
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| CN1321573A (en) * | 2001-05-30 | 2001-11-14 | 梅县龙盘新型建材有限公司 | Production method of granolithic floor brick |
| CN1524817A (en) * | 2003-02-26 | 2004-09-01 | 曾广海 | Manufacturing method of jade-imitating artificial stone |
| CN1982251A (en) * | 2005-12-12 | 2007-06-20 | 天津市世纪东方建筑景观雕塑技术开发中心 | Formula and its production for korean multi-layered tower |
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