CN103950707B - Dissipate volume rule circular knitting machine - Google Patents
Dissipate volume rule circular knitting machine Download PDFInfo
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- CN103950707B CN103950707B CN201410154070.2A CN201410154070A CN103950707B CN 103950707 B CN103950707 B CN 103950707B CN 201410154070 A CN201410154070 A CN 201410154070A CN 103950707 B CN103950707 B CN 103950707B
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Abstract
The present invention relates to Rolling production technical field, particularly relate to a kind of volume that dissipates and advise circular knitting machine, including the C-shaped hook for hanging the coil of wire, total base, the elevating mechanism being arranged on total base, the elevating mechanism drive mechanism driven and the clamping device for locating clip stringing volume, C-shaped hook is positioned at the top in the middle of clamping device.The invention has the beneficial effects as follows, the scattered volume rule circular knitting machine of the present invention, to occurring during uneven Wire reel rotating to abrade phenomenon, the loose coil of wire relies on own wt to be pressed into by projection easily, whole profile neat appearance after the coil of wire is collated, the squeezed deformation of Bander Line and electromagnetic disc handling can be avoided to substitute, ensure that baler equipment uses, driving electromagnetic disc handling is more safe and reliable, it is difficult to after bundling and electromagnetic disc handling to occur weighing wounded, scratch, flexural deformation, bale breaking, Bales Off phenomenon, ensure bundling quality and fine work packaging external appearance quality, there is provided more convenient condition the most also to stacking accumulating.
Description
Technical field
The invention belongs to Rolling production technical field, relate to the equipment of finished product finishing, particularly relate to a kind of scattered volume rule circular knitting machine making uneven scattered volume obtain shaping by round as a ball method.
Background technology
Wire rod on Modern High-Speed wire rod production line is hung up C-shaped hook by collection volume station collection after lopping of weaving silk, and outward appearance would generally be uneven for the coil of wire (alternatively referred to as dissipating volume) through collecting, and the biggest carbon steel wire rod with a high standard, coil of wire inconsistent phenomenon is more prominent.Some wire production factory increases yardage roll device inside collection reel and arranges coil of wire cast, and this small dimension coil of wire has certain effect, but the big specification coil of wire does not only have effect, it is also possible to causes and squeezes scratch.The coil of wire of this entanglement drawing lines when bundling station bundling easily pushes up wiping coil of wire projection, causes the faults such as drawing lines deformation, bundling line threading is not in place.After baler compression, bundling, the presentation quality of the coil of wire more deteriorates, not only be likely to result in during electromagnetic disc crane operation the weighing wounded of wire surface, abrade, flexural deformation, and because electromagnetic disc is few with the contact surface of the coil of wire, suction reduces, it is susceptible to substitute during handling, jeopardizes personnel and equipment safety.
For solving the series of problems that coil of wire presentation quality difference causes, existing scheme great majority are to take measures during bundling or after bundling.The metallurgical fourth phase in November, 2006 paper " transformation of high line coil of wire baler rotary apparatus " in Zhejiang is mentioned designing and is added roller rotary apparatus on baler, patent CN202807133U is by increasing cushion block turning device on baler, they all can make coil of wire different rotation angle on baler bracket, such that it is able to be turned to above bottom surface more neat for the coil of wire；Patent CN201890378U makes to hang over the more neat bottom reversed of the finished product coil of wire tied up in C-shaped hook to above by one set of lifting mechanism and tire roller switching mechanism.These schemes the most only solve the problem of magnetic disc suspending lifting difficulty, improve the safety of lifting, but finished product uneven bring as baler equipment fault, weigh wounded, abrade, deform, substitute, bale breaking, Bales Off, the problem such as stacking transport do not solve.
Summary of the invention
The technical problem to be solved in the present invention is: in prior art owing to coil of wire finished product is uneven, bring as baler equipment fault, weigh wounded, abrade, deform, substitute, bale breaking, Bales Off, the problem such as stacking transport, the present invention provides a kind of and dissipates volume rule circular knitting machine.
The technical solution adopted for the present invention to solve the technical problems is: a kind of volume that dissipates advises circular knitting machine, including the C-shaped hook for hanging the coil of wire, total base, the elevating mechanism being arranged on total base, the elevating mechanism drive mechanism driven and the clamping device for locating clip stringing volume, C-shaped hook is positioned at the top in the middle of clamping device
Described elevating mechanism includes the hydraulic cylinder being arranged on total base, by the swing arm of Driven by Hydraulic Cylinder, described drive mechanism includes that being positioned at drive base, two sets above total base supports wheel, drive roll, driven voller and the motor of driving drive roll, two described sets support wheel and are symmetrically mounted on driving base, drive roll and driven voller are not arranged on two sets and support on wheel, spacing d between drive roll and driven voller is less than the external diameter of the coil of wire, and described swing arm is arranged on the lower section driving base
Described clamping device includes walking assembly and being erected at the clamp assemblies walked on assembly, described walking assembly includes two groups of tracks be arrangeding in parallel, wheel in orbit is installed, the top of track is also equipped with the sprocket wheel for band motor car wheel and chain, the described both sides driving base are outside equipped with the many support columns for supporting two groups of tracks be arrangeding in parallel, described support column is scheduled on total base, described chain is by fluid motor-driven, described clamp assemblies includes the two groups of holding frames that can be clamped in coil of wire both ends of the surface and the scratching running roller being arranged in holding frame, described holding frame is arranged on wheel.
In order to make C-shaped hook keep good poised state, described C-shaped hook is provided with equalizer bar.
The bottom of described lifting pedestal is also equipped with the height proximity switch for detecting drive mechanism lifting height.
Further, specifically, described drive roll and driven voller all include the roller on roll shaft and roll shaft, and one end of described drive roll connects has universal-joint spindle, universal-joint spindle to be connected with reduction box, and described reduction box is connected with motor by shaft coupling.
Further, specifically, described holding frame is the bathtub construction of indent, the bottom of its both sides is separately mounted on the wheel of two groups of tracks, the inwall of described holding frame both sides and bottom centre are respectively arranged with a scratching running roller, and the scratching running roller that described holding frame both sides inwall is installed is symmetrical.
The axes intersect of three described scratching running rollers in a bit, and with the axis perpendicular of the coil of wire, profile is taper type.The core of described roller and scratching running roller uses steel material, and roll surface uses bakelite or elastomeric material.The same center of circle is pointed at the vertex of a cone center of three scratching running rollers, and the described center of circle overlaps with by the center of circle of the coil of wire after the rule circular knitting machine elevating mechanism picking-up of scattered volume, during to avoid Wire reel rotating, the two sides of the coil of wire produced scratch.
Opening impulsive force when putting in place to reduce holding frame, the described end between two groups of tracks is additionally provided with support, support is provided with buffering stop block.
In order to monitor the stroke of holding frame, it is achieved Automated condtrol, the top of described track is also equipped with the proximity switch of the stroke signal for receiving holding frame, and described proximity switch is also connected with the PLC system signal controlling hydraulic motor.
The invention has the beneficial effects as follows, the scattered volume rule circular knitting machine of the present invention, to occurring during uneven Wire reel rotating to abrade phenomenon, the loose coil of wire relies on own wt to be pressed into by projection easily, whole profile neat appearance after the coil of wire is collated, the squeezed deformation of Bander Line and electromagnetic disc handling can be avoided to substitute, ensure that baler equipment uses, driving electromagnetic disc handling is more safe and reliable, it is difficult to after bundling and electromagnetic disc handling to occur weighing wounded, scratch, flexural deformation, bale breaking, Bales Off phenomenon, ensure bundling quality and fine work packaging external appearance quality, there is provided more convenient condition the most also to stacking accumulating.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is that the present invention dissipates volume rule circular knitting machine and removes the structural representation of clamping device.
Fig. 4 is the side view of Fig. 3.
Fig. 5 is the top view of Fig. 3.
Fig. 6 be drive roll of the present invention structural representation.
Fig. 7 be driven voller of the present invention structural representation.
Fig. 8 is the structural representation of clamping device of the present invention.
Fig. 9 is the side view of Fig. 8.
Figure 10 is the top view of Fig. 8.
In figure: 1, C-shaped hook, 2, equalizer bar, 3, the coil of wire, 5, support column, 7, drive roll, 8, driven voller, 9, support wheel, 10, drive base, 11, total base, 12, swing arm, 13, high-low-position proximity switch, 14, hydraulic cylinder, 15, track, 16, wheel, 17, hydraulic motor, 18, holding frame, 19, scratching running roller, 20, sprocket wheel, 21, buffering stop block, 22, chain, 24, roller, 26, universal-joint spindle, 27, reduction box, 28, shaft coupling, 29, motor, 33, proximity switch.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, and the basic structure of the present invention is described the most in a schematic way, and therefore it only shows the composition relevant with the present invention.
As Figure 1-5, it is embodiments of the invention, a kind of volume that dissipates advises circular knitting machine, C-shaped hook 1 is lifted on P/F trajectory, P/F trajectory is provided with a set of position-limit mechanism, and described position-limit mechanism includes stopper, binding clasp, backstopping device, and the C-shaped hook 1 of the band coil of wire 3 moves to be controlled stop motion by stopper during the rolling volume station of P/F trajectory, C-shaped hook 1 is clamped by binding clasp, and the equalizer bar 2 in C-shaped hook 1 makes the poised state that C-shaped hook holding is good.It is provided with below P/F trajectory and dissipates volume rule circular knitting machine, the elevating mechanism including total base 11, being arranged on total base 11, the drive mechanism driven by elevating mechanism and for locating clip stringing volume 3 clamping device, PLC control system, C-shaped hook 1 is positioned at the top in the middle of clamping device
nullElevating mechanism includes the hydraulic cylinder 14 being arranged on total base 11，Two swing arms 12 driven by hydraulic cylinder 14，Drive mechanism includes being positioned at the driving base 10 above total base 11、Two sets support wheel 9、Drive roll 7、Driven voller 8 and the motor 29 of driving drive roll，Two sets support wheel 9 and are symmetrically mounted on driving base 10，Drive roll 7 and driven voller 8 are separately mounted to two sets and support on wheel 9，Spacing d between drive roll 7 and driven voller 8 is less than the external diameter of the coil of wire 3，Swing arm 12 is arranged on the lower section driving base 10，The two ends of the most described hydraulic cylinder 14 are connected with the bottom driving base 10 by two swing arms 12. and described swing arm 12 includes four long-armed and galianconism，Described long-armed and galianconism has common port，And long-armed and galianconism can be around common port synchronous axial system，Long-armed other end is connected bottom base 10 with driving，The other end of galianconism is connected with one end of hydraulic cylinder 14，The bottom driving base 10 is also equipped with high-low-position proximity switch 13，High-low-position proximity switch 13 includes high-order proximity switch and low level proximity switch，It is respectively used to detect the adjustable height of drive mechanism.
As shown in Figure 6,7, drive mechanism includes that drive roll 7, driven voller 8, two set supports wheel 9 and drives base 10.Described drive roll 7 includes roller 24, universal-joint spindle 26, reduction box 27, shaft coupling 28 and motor 29, and driven voller 8 includes roller 24.The core 30 of roller 24 uses the steel material that intensity is higher, roll surface 31 to use the materials such as the softer bakelite of material or rubber, to prevent the scratch to wire rod finished surface, described support wheel 9 has two support rollers.Two support wheel 9 and hold in the palm sagging to prevent in the middle part of roller 24 at the middle part of two rollers 24 respectively.
As seen in figs. 8-10, clamping device includes walking assembly and being erected at the clamp assemblies walked on assembly, walking assembly includes two groups of tracks be arrangeding in parallel 15, the wheel 16 being arranged in track 15, the top of track 15 is also equipped with the sprocket wheel 20 for band motor car wheel 16 and chain 22, track 15 drives the both sides of base 10 to be outside equipped with the many support columns 5 for supporting two groups of tracks be arrangeding in parallel 15, support column 5 is fixed on total base 11, chain 22 is driven by hydraulic motor 17, clamp assemblies includes the two groups of holding frames 18 that can be clamped in the coil of wire 3 both ends of the surface and the scratching running roller 19 being arranged in holding frame 18, holding frame 18 is arranged on wheel 16.The holding frame 18 bathtub construction in indent, substantially in concave, the bottom of its both sides is separately mounted on the wheel 16 of two groups of tracks 15, the inwall of holding frame 18 both sides and bottom centre are respectively arranged with a scratching running roller 19, and the scratching running roller 19 that holding frame 18 both sides inwall is installed is symmetrical.The axes intersect of three scratching running rollers 19 is in a bit, and profile is taper type.The core of scratching running roller 19 uses steel material, and roll surface uses bakelite or elastomeric material.End between two groups of tracks 15 is additionally provided with support, and support is provided with buffering stop block 21.The top of track 15 is also equipped with the proximity switch 33 of the stroke signal for receiving holding frame 18, and described proximity switch 33 is also connected with the PLC system signal controlling hydraulic motor 17.
Whole work process: under P/F line drives chain effect, C-shaped hook 1 with the coil of wire 3 enters rolling volume station, stopper, binding clasp, backstopping device corresponding actions, C-shaped hook 1 is positioned and fixed, two holding frames 18 of clamping device synchronize to move towards under the effect of hydraulic motor 17, clamp the two ends of the coil of wire 3, run-off the straight during to prevent the coil of wire from lifting up.After hydraulic motor 17 stops action, elevating mechanism will drive base 10 to hold up the specified altitude determined by high-low-position proximity switch 13 by swing arm 12 under the effect of hydraulic cylinder 14, the drive roll 7 of drive mechanism and driven voller 8 contact with coil bottom and hold up the coil of wire, then under motor 29 drives, drive roll 7 and driven voller 8 are by friction belt moving-wire volume 3 rotation, and the irregular coil of wire relies on the wire rod press-in that will protrude of conducting oneself with dignity when rotated.The coil of wire is pressed into smooth rear motor 29 and stops the rotation, hydraulic cylinder 14 is retracted to decline drive mechanism and is put in place, two holding frames 18 of clamping device synchronize to be moved away under the driving of hydraulic motor 17 and the draw of chain 22, proximity switch 33 receives holding frame 18 and puts in place after signal, is stopped operating by PLC control system instruction hydraulic motor 17, and clamping device returns to wait position, PF line binding clasp is opened, stopper exits, and under P/F line drives chain effect, the C-shaped hook 1 of the band coil of wire 3 is drawn rolling volume station.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, relevant staff can carry out various change and amendment completely in the range of without departing from this invention technological thought.The content that the technical scope of this invention is not limited in description, it is necessary to determine its technical scope according to right.
Claims (10)
1. one kind dissipates volume rule circular knitting machine, it is characterized in that: include the C-shaped hook for hanging the coil of wire (3) (1), total base (11), the elevating mechanism being arranged on total base (11), the elevating mechanism drive mechanism driven and the clamping device for locating clip stringing volume (3), C-shaped hook (1) is positioned at the top in the middle of clamping device
Described elevating mechanism includes the hydraulic cylinder (14) being arranged on total base (11), the swing arm (12) driven by hydraulic cylinder (14), described drive mechanism includes the driving base (10) being positioned at total base (11) top, two sets support wheel (9), drive roll (7), driven voller (8) and the motor (29) of driving drive roll, two described sets support wheel (9) and are symmetrically mounted in driving base (10), drive roll (7) and driven voller (8) are separately mounted to two sets and support on wheel (9), spacing d between drive roll (7) and driven voller (8) is less than the external diameter of the coil of wire (3), described swing arm (12) is arranged on the lower section driving base (10),
nullDescribed clamping device includes walking assembly and being erected at the clamp assemblies walked on assembly，Described walking assembly includes two groups of tracks be arrangeding in parallel (15)、The wheel (16) being arranged in track (15)、The top of track (15) is also equipped with the sprocket wheel (20) for band motor car wheel (16) and chain (22)，The both sides of described driving base (10) are outside equipped with the many support columns (5) for supporting two groups of tracks be arrangeding in parallel (15)，Described support column (5) is fixed on total base (11)，Described chain (22) is driven by hydraulic motor (17)，Described clamp assemblies includes the two groups of holding frames (18) that can be clamped in the coil of wire (3) both ends of the surface and the scratching running roller (19) being arranged in holding frame (18)，Described holding frame (18) is arranged on wheel (16).
2. the volume that dissipates as claimed in claim 1 advises circular knitting machine, it is characterised in that: it is provided with equalizer bar (2) in described C-shaped hook (1).
3. the volume that dissipates as claimed in claim 1 advises circular knitting machine, it is characterised in that: the bottom of described driving base (10) is also equipped with the height proximity switch (13) for detecting drive mechanism lifting height.
4. the volume that dissipates as claimed in claim 1 advises circular knitting machine, it is characterized in that: described drive roll (7) and driven voller (8) all include the roller (24) on roll shaft and roll shaft, one end of the roll shaft of described drive roll connects universal-joint spindle (26), universal-joint spindle (26) is connected with reduction box (27), and described reduction box (27) is connected with motor (29) by shaft coupling (28).
5. the volume that dissipates as claimed in claim 1 advises circular knitting machine, it is characterized in that: the described holding frame (18) bathtub construction in indent, the bottom of its both sides is separately mounted on the wheel (16) of two groups of tracks (15), the inwall of described holding frame (18) both sides and bottom centre are respectively arranged with a scratching running roller (19), and the scratching running roller (19) that described holding frame (18) both sides inwall is installed is symmetrical.
Scattered volume the most according to claim 5 rule circular knitting machine, it is characterised in that: the axes intersect of three described scratching running rollers (19) is in a bit, and profile is taper type.
Scattered volume the most according to claim 4 rule circular knitting machine, it is characterised in that: the core of described roller (24) uses steel material, and roll surface uses bakelite or elastomeric material.
Scattered volume the most according to claim 6 rule circular knitting machine, it is characterised in that: the core of described scratching running roller (19) uses steel material, and roll surface uses bakelite or elastomeric material.
Scattered volume the most according to claim 5 rule circular knitting machine, it is characterised in that: the described end between two groups of tracks (15) is additionally provided with support, and support is provided with buffering stop block (21).
Scattered volume the most according to claim 5 rule circular knitting machine, it is characterized in that: the top of described track (15) is also equipped with the proximity switch (33) of the stroke signal for receiving holding frame (18), described proximity switch (33) is also connected with the PLC system signal controlling hydraulic motor (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410154070.2A CN103950707B (en) | 2014-04-16 | 2014-04-16 | Dissipate volume rule circular knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410154070.2A CN103950707B (en) | 2014-04-16 | 2014-04-16 | Dissipate volume rule circular knitting machine |
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| Publication Number | Publication Date |
|---|---|
| CN103950707A CN103950707A (en) | 2014-07-30 |
| CN103950707B true CN103950707B (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410154070.2A Active CN103950707B (en) | 2014-04-16 | 2014-04-16 | Dissipate volume rule circular knitting machine |
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| CN (1) | CN103950707B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106043782A (en) * | 2016-07-08 | 2016-10-26 | 江苏永钢集团有限公司 | Full-automatic strapping machine safety interlocking control system |
| CN106043783B (en) * | 2016-07-08 | 2018-08-31 | 江苏永钢集团有限公司 | Automatic strapping machine coils width control system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201485064U (en) * | 2009-07-31 | 2010-05-26 | 廖肇林 | Wire coiling tilter |
| CN201890378U (en) * | 2010-12-07 | 2011-07-06 | 福建三钢闽光股份有限公司 | High-speed full-automatic coil upender of wire material |
| CN103466301A (en) * | 2013-09-30 | 2013-12-25 | 中天钢铁集团有限公司 | Roll dropping station used for P/F line conveying system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04311420A (en) * | 1991-04-09 | 1992-11-04 | Nippon Steel Corp | Coil lifter for wire coil tying machine |
| KR100879347B1 (en) * | 2002-08-01 | 2009-01-19 | 주식회사 포스코 | Coil detection device for wire rods coil loading apparatus |
-
2014
- 2014-04-16 CN CN201410154070.2A patent/CN103950707B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201485064U (en) * | 2009-07-31 | 2010-05-26 | 廖肇林 | Wire coiling tilter |
| CN201890378U (en) * | 2010-12-07 | 2011-07-06 | 福建三钢闽光股份有限公司 | High-speed full-automatic coil upender of wire material |
| CN103466301A (en) * | 2013-09-30 | 2013-12-25 | 中天钢铁集团有限公司 | Roll dropping station used for P/F line conveying system |
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| CN103950707A (en) | 2014-07-30 |
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