CN103950707A - Wire coil tidying machine - Google Patents
Wire coil tidying machine Download PDFInfo
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- CN103950707A CN103950707A CN201410154070.2A CN201410154070A CN103950707A CN 103950707 A CN103950707 A CN 103950707A CN 201410154070 A CN201410154070 A CN 201410154070A CN 103950707 A CN103950707 A CN 103950707A
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- wire
- knitting machine
- circular knitting
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Abstract
The invention relates to the technical field of steel rolling production, in particular to a wire coil tidying machine. The wire coil tidying machine comprises a C-shaped hook which is used for hanging wire coils, a main base, a lifting mechanism which is arranged at the main base, a driving mechanism which is driven by the lifting mechanism and a clamping mechanism which is used for positioning and clamping the wire coils, wherein the C-shaped hook is located above the middle portion of the clamping mechanism. The wire coil tidying machine has the beneficial effects that when jagged wire coils rotate, a scratch phenomenon is not caused, the loose wire coils can easily press a projection part by means of own weight, the whole appearance of the wire coils after tidying is neat and attractive, a bander wire way is prevented from being extruded to deform and an electromagnetism disc is prevented from falling during hanging, the use of bander equipment and the hanging of the crane electromagnetism disc are enabled to be safer and more reliable, the crush, scratch, bending deformation, looseness and bale breaking phenomena cannot easily occur after bundling and electromagnetism disc hanging, the bundling quality and the appearance quality of quality goods packaging are ensured, and in addition, more convenient conditions are provided for stacking, storage and conveyance.
Description
Technical field
The invention belongs to steel rolling production technical field, relate to the equipment of finished product finishing, relate in particular to a kind of loose volume that makes uneven loose volume obtain shaping by round as a ball method and advise circular knitting machine.
Background technology
Wire rod on Modern High-Speed wire rod production line is collected and is hung up C type hook by collection volume station after the lopping of weaving silk, and outward appearance conventionally can be uneven for the coil of wire through collecting (also can be described as loose volume), large carbon steel wire rod with a high standard particularly, and coil of wire inconsistent phenomenon is more outstanding.Some wire production factory arranges coil of wire cast at the inner yardage roll device that increases of collection reel, and this small dimension coil of wire has certain effect, but the large specification coil of wire does not only have effect, also likely causes and squeezes scratch.The coil of wire of this entanglement drawing lines when the bundling of bundling station easily pushes up wipes coil of wire projection, causes the faults such as drawing lines distortion, bundling line threading be not in place.After bander compression, bundling, the presentation quality of the coil of wire more worsens, in electromagnetic disc handling when operation, not only may be caused the weighing wounded of wire surface, scratch, flexural deformation, and because of the contact surface of electromagnetic disc and the coil of wire few, suction reduces, in handling process, easily substitute, jeopardize personnel and device security.
For solving the poor series of problems causing of coil of wire presentation quality, existing scheme great majority are to take measures in bundling process or after bundling.The metallurgical fourth phase in November, 2006 paper in Zhejiang " high line coil of wire bander slewing arrangement transformation " is mentioned designing and on bander, has been increased roller slewing arrangement, patent CN202807133U by increasing cushion block turning device on bander, they all can make coil of wire different rotation angle on bander bracket, thereby above the more neat bottom surface of the coil of wire can being turned to; Patent CN201890378U makes to hang over the more neat bottom reversed of the finished product coil of wire of tying up on C type hook by one set of lifting mechanism and tire roller switching mechanism and arrives above.These schemes are only all to have solved magnetic disc suspending to lift by crane difficult problem, improve the safety of lifting, but finished product uneven bring as bander breakdown of equipment, weigh wounded, abrade, be out of shape, substitute, the problem such as bale breaking, Bales Off, stacking transportation do not solve.
Summary of the invention
The technical problem to be solved in the present invention is: in prior art because coil of wire finished product is uneven, bring as bander breakdown of equipment, weigh wounded, abrade, be out of shape, substitute, the problem such as bale breaking, Bales Off, stacking transportation, the invention provides a kind of loose volume rule circular knitting machine.
The technical solution adopted for the present invention to solve the technical problems is: a kind of loose volume rule circular knitting machine, comprise C type hook for hanging the coil of wire, total base, be arranged on lifting mechanism, the driver train being driven by lifting mechanism on total base and be used for the clamping device of locating clip stringing circle, C type hook is positioned at the top in the middle of clamping device
Described lifting mechanism comprises the hydraulic actuating cylinder being arranged on total base, swing arm by Driven by Hydraulic Cylinder, described driver train comprises the motor of the driving base, two cover support wheels, drive roll, driven voller and the driving drive roll that are positioned at total base top, two described cover support wheel symmetries are arranged on and drive on base, drive roll and driven voller are not arranged on two cover support wheels, spacing d between drive roll and driven voller is less than the external diameter of the coil of wire, and described swing arm is arranged on the below that drives base
Described clamping device comprises walking assembly and is erected at the clamp assemblies on walking assembly, described walking assembly comprises two groups of tracks that be arranged in parallel, wheel is in orbit installed, the top of track is also provided with for the sprocket wheel with motor car wheel and chain, described track drives the both sides of base to be outside equipped with for supporting many pillar stiffeners of two groups of tracks that be arranged in parallel, described pillar stiffener fixes on total base, described chain is by fluid motor-driven, described clamp assemblies comprises and can be clamped in two groups of holding frames of coil of wire both ends of the surface and be arranged on the scratching running roller in holding frame, described holding frame is arranged on wheel.
In order to make C type hook keep good state of equilibrium, on described C type hook, be provided with equalizing bar.
The bottom of described lifting pedestal is also provided with the height approach switch for detection of driver train rise height.
Further, particularly, described drive roll and driven voller include the roller on roll shaft and roll shaft, and one end of described drive roll is connected with universal-joint spindle, and universal-joint spindle is connected with drop-gear box, and described drop-gear box is connected with motor by coupler.
Further, particularly, described holding frame is the bathtub construction of indent, the bottom of its both sides is arranged on respectively on the wheel of two groups of tracks, the inwall of described holding frame both sides and bottom centre are respectively arranged with a scratching running roller, and the scratching running roller of installing on described holding frame both sides inwall is symmetrical.
The axes intersect of three described scratching running rollers is in a bit, and perpendicular with the axis of the coil of wire, and profile is taper type.The core of described roller and scratching running roller adopts steel material, and roll surface adopts bakelite or elastomeric material.The same center of circle is pointed at the vertex of a cone center of three scratching running rollers, and the center of circle of the coil of wire after the described center of circle holds up with by loose volume rule circular knitting machine lifting mechanism overlaps, and when avoiding Wire reel rotating, the two sides of the coil of wire is produced to scratch.
In order to reduce holding frame, open the impulsive force while putting in place, the end between two groups of described tracks is also provided with support, and buffering stop block is installed on support.
In order to monitor the stroke of holding frame, to realize automation and control, the top of described track is also provided with for receiving the approach switch of the stroke signal of holding frame, and described approach switch is also connected with the PLC system signal of controlling HM Hydraulic Motor.
The invention has the beneficial effects as follows, loose volume rule circular knitting machine of the present invention, during to uneven Wire reel rotating, can not abrade phenomenon, the loose coil of wire relies on own wt easily projection to be pressed into, the coil of wire is whole profile neat appearance after arranging, can avoid the squeezed distortion of Bander Line and electromagnetic disc handling to substitute, guarantee that bander equipment is used, the handling of driving electromagnetic disc is more safe and reliable, be difficult for occurring weighing wounded after bundling and electromagnetic disc handling, scratch, flexural deformation, bale breaking, Bales Off phenomenon, ensure bundling quality and fine work packaging external appearance quality, more convenient condition is provided also in addition stacking accumulating.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the lateral plan of Fig. 1.
Fig. 3 is the structural representation that the loose volume rule of the present invention circular knitting machine removes clamping device.
Fig. 4 is the lateral plan of Fig. 3.
Fig. 5 is the birds-eye view of Fig. 3.
Fig. 6 be drive roll of the present invention structural representation.
Fig. 7 be driven voller of the present invention structural representation.
Fig. 8 is the structural representation of clamping device of the present invention.
Fig. 9 is the lateral plan of Fig. 8.
Figure 10 is the birds-eye view of Fig. 8.
In figure: 1, C type hook, 2, equalizing bar, 3, the coil of wire, 5, pillar stiffener, 7, drive roll, 8, driven voller, 9, support wheel, 10, drive base, 11, total base, 12, swing arm, 13, high-low-position approach switch, 14, hydraulic actuating cylinder, 15, track, 16, wheel, 17, HM Hydraulic Motor, 18, holding frame, 19, scratching running roller, 20, sprocket wheel, 21, buffering stop block, 22, chain, 24, roller, 26, universal-joint spindle, 27, drop-gear box, 28, coupler, 29, motor, 33, approach switch.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention is only described in a schematic way, so it only show the formation relevant with the present invention.
As Figure 1-5, embodiments of the invention, a kind of loose volume rule circular knitting machine, C type hook 1 is lifted on P/F trajectory, P/F trajectory is provided with a set of stop gear, and described stop gear comprises stopper, binding clasp, backstopping device, with the C type hook 1 of the coil of wire 3 move to P/F trajectory roll volume station time be subject to stopper to control stop motion, binding clasp clamps C type hook 1, and the equalizing bar 2 on C type hook 1 makes C type hook keep good state of equilibrium.P/F trajectory below is provided with loose volume rule circular knitting machine, comprise total base 11, be arranged on lifting mechanism, the driver train being driven by lifting mechanism on total base 11 and be used for clamping device, the PLC control system of locating clip stringing circle 3, C type hook 1 is positioned at the top in the middle of clamping device
Lifting mechanism comprises the hydraulic actuating cylinder 14 being arranged on total base 11, two swing arms 12 that driven by hydraulic actuating cylinder 14, driver train comprises the driving base 10 that is positioned at total base 11 tops, two cover support wheels 9, drive roll 7, the motor 29 of driven voller 8 and driving drive roll, two cover support wheel 9 symmetries are arranged on and drive on base 10, drive roll 7 and driven voller 8 are arranged on respectively on two cover support wheels 9, spacing d between drive roll 7 and driven voller 8 is less than the external diameter of the coil of wire 3, swing arm 12 is arranged on the below that drives base 10, the two ends of described hydraulic actuating cylinder 14 are connected with driving the bottom of base 10 by two swing arms 12 particularly. and described swing arm 12 comprises four long-armed and galianconism, described long-armed and galianconism has common port, and long-armedly can synchronize and rotate around common port with galianconism, long-armed other one end is connected with driving base 10 bottoms, other one end of galianconism is connected with one end of hydraulic actuating cylinder 14, drive the bottom of base 10 that high-low-position approach switch 13 is also installed, high-low-position approach switch 13 comprises high-order approach switch and low level approach switch, be respectively used to detect the adjustable height of driver train.
As shown in Figure 6,7, driver train comprises drive roll 7, driven voller 8, two cover support wheels 9 and drives base 10.Described drive roll 7 comprises roller 24, universal-joint spindle 26, drop-gear box 27, coupler 28 and motor 29, and driven voller 8 comprises roller 24.The core 30 of roller 24 adopts the higher steel material of intensity, and roll surface 31 adopts the materials such as the softer bakelite of material or rubber, to prevent the scratch to wire rod finished surface, has two support rollers on described support wheel 9.Two support wheels 9 hold in the palm respectively at the middle part of two rollers 24 sagging to prevent roller 24 middle parts.
As shown in Fig. 8-10, clamping device comprises walking assembly and is erected at the clamp assemblies on walking assembly, walking assembly comprises two groups of tracks that be arranged in parallel 15, be arranged on the wheel 16 in track 15, the top of track 15 is also provided with for the sprocket wheel 20 with motor car wheel 16 and chain 22, track 15 drives the both sides of base 10 to be outside equipped with for supporting the many pillar stiffeners 5 of two groups of tracks that be arranged in parallel 15, pillar stiffener 5 is fixed on total base 11, chain 33 is driven by HM Hydraulic Motor 17, clamp assemblies comprises and can be clamped in two groups of holding frames 18 of the coil of wire 3 both ends of the surface and be arranged on the scratching running roller 19 in holding frame 18, holding frame 18 is arranged on wheel 16.Holding frame 18 is the bathtub construction of indent, roughly be " recessed " font, the bottom of its both sides is arranged on respectively on the wheel 16 of two groups of tracks 15, the inwall of holding frame 18 both sides and bottom centre are respectively arranged with a scratching running roller 19, and the scratching running roller 19 of installing on holding frame 18 both sides inwalls is symmetrical.The axes intersect of three scratching running rollers 19 is in a bit, and profile is taper type.The core of scratching running roller 19 adopts steel material, and roll surface adopts bakelite or elastomeric material.End between two groups of tracks 15 is also provided with support, and buffering stop block 21 is installed on support.The top of track 15 is also provided with for receiving the approach switch 33 of the stroke signal of holding frame 15, and described approach switch 33 is also connected with the PLC system signal of controlling HM Hydraulic Motor 17.
Whole working process: under the effect of P/F line driving chain, with the C type hook 1 of the coil of wire 3, enter and roll volume station, stopper, binding clasp, backstopping device corresponding actions, C type hook 1 is located and fixed, two holding frames 18 of clamping device under the effect of HM Hydraulic Motor 17 locking phase to movement, clamp the two ends of the coil of wire 3, in case principal vertical line is rolled up run-off the straight while being held up.HM Hydraulic Motor 17 stops after action, lifting mechanism will drive base 10 to hold up by the definite specified altitude of high-low-position approach switch 13 by swing arm 12 under the effect of hydraulic actuating cylinder 14, the drive roll 7 of driver train contacts and holds up the coil of wire with driven voller 8 with coil of wire bottom, then under motor 29 drives, drive roll 7 and driven voller 8 are by 3 rotations of friction belt moving-wire volume, and the irregular coil of wire relies on deadweight that the wire rod of protrusion is pressed into when rotated.The coil of wire is pressed into smooth rear motor 29 and stops the rotation, hydraulic actuating cylinder 14 is retracted driver train is declined and put in place, the synchronous opposing movement under the driving of HM Hydraulic Motor 17 and the draw of chain 22 of two holding frames 18 of clamping device, approach switch 33 receives holding frame 18 and puts in place after signal, by PLC control system instruction HM Hydraulic Motor 17, stop operating, clamping device is got back to and is waited for position, PF line binding clasp is opened, stopper exits, under the effect of P/F line driving chain, the C type hook 1 with the coil of wire 3 is drawn and rolled volume station.
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on specification sheets, must determine its technical scope according to claim scope.
Claims (9)
1. a loose volume is advised circular knitting machine, it is characterized in that: comprise C type hook (1) for hanging the coil of wire (3), total base (11), be arranged on lifting mechanism, the driver train being driven by lifting mechanism on total base (11) and be used for the clamping device of locating clip stringing circle (3), C type hook (1) is positioned at the top in the middle of clamping device
Described lifting mechanism comprises the hydraulic actuating cylinder (14) being arranged on total base (11), the swing arm (12) being driven by hydraulic actuating cylinder (14), described driver train comprises the driving base (10) that is positioned at total base (11) top, two cover support wheels (9), drive roll (7), the motor (29) of driven voller (8) and driving drive roll, two described cover support wheel (9) symmetries are arranged on and drive on base (10), drive roll (7) and driven voller (8) are arranged on respectively on two cover support wheels (9), spacing d between drive roll (7) and driven voller (8) is less than the external diameter of the coil of wire (3), described swing arm (12) is arranged on the below that drives base (10),
Described clamping device comprises walking assembly and is erected at the clamp assemblies on walking assembly, described walking assembly comprises two groups of tracks that be arranged in parallel (15), be arranged on the wheel (16) in track (15), the top of track (15) is also provided with for the sprocket wheel with motor car wheel (16) (20) and chain (22), described track (15) drives the both sides of base (10) to be outside equipped with for supporting the many pillar stiffeners (5) of two groups of tracks that be arranged in parallel (15), described pillar stiffener (5) is fixed on total base (11), described chain (33) is driven by HM Hydraulic Motor (17), described clamp assemblies comprises and can be clamped in two groups of holding frames (18) of the coil of wire (3) both ends of the surface and be arranged on the scratching running roller (19) in holding frame (18), described holding frame (18) is arranged on wheel (16).
2. loose volume rule circular knitting machine as claimed in claim 1, is characterized in that: on described C type hook (1), be provided with equalizing bar (2).
3. loose volume rule circular knitting machine as claimed in claim 1, is characterized in that: the bottom of described driving base (10) is also provided with the height approach switch (13) for detection of driver train rise height.
4. loose volume as claimed in claim 1 is advised circular knitting machine, it is characterized in that: described drive roll (7) and driven voller (8) include the roller (24) on roll shaft and roll shaft, one end of the roll shaft of described drive roll is connected with universal-joint spindle (26), universal-joint spindle (26) is connected with drop-gear box (27), and described drop-gear box (27) is connected with motor (29) by coupler (28).
5. loose volume as claimed in claim 1 is advised circular knitting machine, it is characterized in that: described holding frame (18) is the bathtub construction of indent, the bottom of its both sides is arranged on respectively on the wheel (16) of two groups of tracks (15), the inwall of described holding frame (18) both sides and bottom centre are respectively arranged with a scratching running roller (19), and the scratching running roller (19) of installing on the inwall of described holding frame (18) both sides is symmetrical.
6. loose volume rule circular knitting machine according to claim 5, is characterized in that: the axes intersect of described three scratching running rollers (19) is in a bit, and profile is taper type.
7. according to the loose volume rule circular knitting machine described in claim 4 or 6, it is characterized in that: the core of described roller (24) and scratching running roller (19) adopts steel material, roll surface adopts bakelite or elastomeric material.
8. loose volume rule circular knitting machine according to claim 5, is characterized in that: the end between described two groups of tracks (15) is also provided with support, and buffering stop block (21) is installed on support.
9. loose volume according to claim 5 is advised circular knitting machine, it is characterized in that: the top of described track (15) is also provided with for receiving the approach switch (33) of the stroke signal of holding frame (15), described approach switch (33) is also connected with the PLC system signal of controlling HM Hydraulic Motor (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410154070.2A CN103950707B (en) | 2014-04-16 | 2014-04-16 | Dissipate volume rule circular knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410154070.2A CN103950707B (en) | 2014-04-16 | 2014-04-16 | Dissipate volume rule circular knitting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103950707A true CN103950707A (en) | 2014-07-30 |
| CN103950707B CN103950707B (en) | 2016-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410154070.2A Active CN103950707B (en) | 2014-04-16 | 2014-04-16 | Dissipate volume rule circular knitting machine |
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| Country | Link |
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| CN (1) | CN103950707B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106043782A (en) * | 2016-07-08 | 2016-10-26 | 江苏永钢集团有限公司 | Full-automatic strapping machine safety interlocking control system |
| CN106043783A (en) * | 2016-07-08 | 2016-10-26 | 江苏永钢集团有限公司 | Disc roll width control system of full-automatic bundling machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04311420A (en) * | 1991-04-09 | 1992-11-04 | Nippon Steel Corp | Coil lifter for wire coil tying machine |
| KR20040012169A (en) * | 2002-08-01 | 2004-02-11 | 주식회사 포스코 | coil detection device for wire rods coil loading apparatus |
| CN201485064U (en) * | 2009-07-31 | 2010-05-26 | 廖肇林 | Wire coiling tilter |
| CN201890378U (en) * | 2010-12-07 | 2011-07-06 | 福建三钢闽光股份有限公司 | High-speed full-automatic coil upender of wire material |
| CN103466301A (en) * | 2013-09-30 | 2013-12-25 | 中天钢铁集团有限公司 | Roll dropping station used for P/F line conveying system |
-
2014
- 2014-04-16 CN CN201410154070.2A patent/CN103950707B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04311420A (en) * | 1991-04-09 | 1992-11-04 | Nippon Steel Corp | Coil lifter for wire coil tying machine |
| KR20040012169A (en) * | 2002-08-01 | 2004-02-11 | 주식회사 포스코 | coil detection device for wire rods coil loading apparatus |
| CN201485064U (en) * | 2009-07-31 | 2010-05-26 | 廖肇林 | Wire coiling tilter |
| CN201890378U (en) * | 2010-12-07 | 2011-07-06 | 福建三钢闽光股份有限公司 | High-speed full-automatic coil upender of wire material |
| CN103466301A (en) * | 2013-09-30 | 2013-12-25 | 中天钢铁集团有限公司 | Roll dropping station used for P/F line conveying system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106043782A (en) * | 2016-07-08 | 2016-10-26 | 江苏永钢集团有限公司 | Full-automatic strapping machine safety interlocking control system |
| CN106043783A (en) * | 2016-07-08 | 2016-10-26 | 江苏永钢集团有限公司 | Disc roll width control system of full-automatic bundling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103950707B (en) | 2016-08-03 |
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