CN103895106B - Packaged type mortar production device - Google Patents
Packaged type mortar production device Download PDFInfo
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- CN103895106B CN103895106B CN201410176221.4A CN201410176221A CN103895106B CN 103895106 B CN103895106 B CN 103895106B CN 201410176221 A CN201410176221 A CN 201410176221A CN 103895106 B CN103895106 B CN 103895106B
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Abstract
The invention discloses a kind of packaged type mortar production device, its main points are: comprise batch meter, blending bin, packing control case be connected locating part with casing.Packing control case is located on the ground, the mode that blending bin adopts freight container mutually to stack overlays on the left part of packing control case, connect locating part by corresponding casing between blending bin and packing control case and fix connection, prevent blending bin and packing control case from misplacing in the horizontal direction, be then fixedly connected with by corresponding bolt.The mode that batch meter adopts freight container mutually to stack overlays in blending bin, connect locating part by corresponding casing between batch meter and blending bin and fix connection, prevent batch meter and blending bin from misplacing in the horizontal direction, be then fixedly connected with by corresponding bolt.
Description
Technical field
The present invention relates to a kind of building machinery, be specifically related to a kind of packaged type mortar production device.
Background technology
Dry-mixed mortar is dry cement mixing mortar usually, refer to that the aggregate (as quartz sand) of drying screening process, inorganic coagulation material (as cement) and additive (as polymer) etc. carry out a kind of graininess or the powdery of physical mixed by a certain percentage, add water the material that can directly use after mixing and stirring.Also known as making dry mortar powder, dry blend, dry mixing powder, some building binder also belongs to this type of.Dry powder and mortar plays bonding, liner, protection and decoration function with thin layer in building industry, and building and fitting-out work are applied very extensive.The production procedure of mortar is: raw material stores, and-----packaging that pulp furnish is weighed----mixed processing------, is mainly used in building, decoration industry.Domestic more than 95% produce equipment that mortar producer uses or Steel structure equipment is built at scene at present, there is multiple shortcoming in this kind of dummy device: first its floor space is large, needs prefabricated ground.Secondly site operation makes, and the construction period is long, and relative dimensions and welding quality are difficult to ensure; Steel structure surface is more difficult without processing of rust removing operation, and paint spraying difficulty is up to standard.Also have its structure comparatively complicated, internal part damages changes inconvenience, and maintenance cost is higher and automatic controlling level is low, and production efficiency is low.Finally dismantle transition comparatively to bother, transport inconvenience can not move displacement fast and transition cost is higher.
Summary of the invention
The object of the invention is: provide a kind of structure simple, easy for installation, be convenient to the packaged type mortar production device of disassembled for transport.
The basic technical scheme realizing the object of the invention is: a kind of packaged type mortar production device, and its design feature is: comprise batch meter, blending bin, packing control case be connected locating part with casing.
Batch meter comprises casing, additive bin, temporary storing bin, powder metering claim, the first additive conveying worm, Second addition conveying worm and batch meter stair.The main frame of the casing of batch meter adopts the physical dimension of standard freight containers, main frame to be provided with corresponding detachable box plate, can transport during transport according to the means of transportation of freight container.The lower box of batch meter is provided with box plate, and top is provided with landing slab.The right part of box plate is provided with stairs port.Batch meter stair are arranged on the stairs port place of casing, for leading to top horizontal platen.Temporary storing bin is fixedly installed in the middle of the left part of casing, and the cover plate on the top of temporary storing bin is provided with corresponding charging aperture, and the bottom of temporary storing bin is provided with discharging opening.Additive bin has 2, and 2 additive bins are divided into front additive bin and rear additive bin by the difference of the front and back position residing for it.Front additive bin and rear additive bin are fixedly installed on the left part of casing respectively, and lay respectively at the both sides, front and back of temporary storing bin.The top of 2 additive bins is provided with openable lid plate.On in the middle part of the box plate that powder metering claims to be fixedly installed on casing, its discharging opening being positioned at bottom communicates with the external world.The bottom discharging opening of front additive bin is communicated with the charging aperture of the first corresponding additive conveying worm is airtight, and the discharging opening of front additive bin is provided with corresponding butterfly valve.The discharging opening of the first additive conveying worm is positioned at the top that powder metering is much of portion's charging aperture.The bottom discharging opening of rear additive bin is communicated with the charging aperture of corresponding Second addition conveying worm is airtight, and the discharging opening of rear additive bin is provided with corresponding butterfly valve.The discharging opening of Second addition conveying worm is positioned at the top that powder metering is much of portion's charging aperture.Corner, the inner side place of the both sides up and down of the main frame of casing is equipped with batch meter fixed connecting plate, and connecting plate is provided with connecting hole.
Blending bin comprise casing, Agravicmixer, chassis, blending bin stair and ground stair, blending bin the main frame of casing adopt the physical dimension of standard freight containers, main frame is provided with corresponding detachable box plate, can transport during transport according to the means of transportation of freight container.Chassis is provided with discharging opening, and chassis is detachably fixedly connected in the lower left side of casing by corresponding straight pin.Agravicmixer is arranged on the discharging opening on chassis by airtight being fixedly connected with of its discharging opening.The metering sand charging aperture of Agravicmixer is connected with the discharging opening of the temporary storing bin of batch meter is airtight by corresponding Pneumatic butterfly valve, and the discharging opening that the metering powder charging aperture of Agravicmixer is claimed by corresponding Pneumatic butterfly valve and the powder metering of batch meter is airtight to be connected.Blending bin stair are arranged in the right part of casing, for leading to the top of blending bin.Stair one end, ground is connected with ground, and the other end is connected with casing.Corner, the inner side place of the both sides up and down of the main frame of casing is equipped with blending bin fixed connecting plate, and connecting plate is provided with connecting hole.The each blending bin fixed connecting plate being positioned at the upside of the main frame of the casing of blending bin is corresponding with each batch meter fixed connecting plate of the downside of the main frame of the casing of batch meter respectively.
Packing control case comprises casing, finished product storage bin, packing machine and control device.The main frame entirety of casing adopts the physical dimension of standard freight containers, main frame to be provided with corresponding detachable box plate, can transport during transport according to the means of transportation of freight container.Corner, the inner side place of the main frame of casing is equipped with packing control case fixed connecting plate, and packing control case fixed connecting plate is provided with corresponding connecting hole.4 packing control case fixed connecting plates are corresponding with each blending bin fixed connecting plate of the downside of the main frame of the casing of blending bin respectively.
Packing machine has 2, and 2 packing machines are vapour-pressure type packing machine.2 packing machines are along left and right in the left part being successively set on casing.The charging aperture of 2 packing machines is fixedly connected with the discharging opening on the chassis of blending bin is airtight by finished product storage bin.The right part of casing is control room, is provided with control device in control room, the Automated condtrol that the corresponding component realization controlling packaged type mortar production device by control device is produced.
Packing control case is located on the ground, the mode that blending bin adopts freight container mutually to stack overlays on the left part of packing control case, connect locating part by corresponding casing between blending bin and packing control case and fix connection, prevent blending bin and packing control case from misplacing in the horizontal direction, be then fixedly connected with by the packing control case fixed connecting plate of corresponding bolt by each blending bin fixed connecting plate and corresponding packing control case that are positioned at bottom of blending bin.
The mode that batch meter adopts freight container mutually to stack overlays in blending bin, connect locating part by corresponding casing between batch meter and blending bin and fix connection, prevent batch meter and blending bin from misplacing in the horizontal direction, then by corresponding bolt, superposed each blending bin fixed connecting plate of blending bin is fixedly connected with the blending bin fixed connecting plate being positioned at bottom of corresponding batch meter.
Technical scheme based on above-mentioned basic technical scheme is: batch meter also comprises Manual material feeding storehouse, top layer guardrail and batch meter expansion platform.Top layer guardrail is detachably fixedly installed in the top surrounding of casing.Batch meter expansion platform has 2, and 2 batch meter expansion platforms successively detachable inserting hook are fixed on the lower rearward side of the corresponding main frame part of stairs port.2 batch meter expansion platforms are detachably fixedly connected with by bolt each other.The corresponding site of the front side of the main frame of casing, rear side and each batch meter expansion platform is provided with guardrail.Top layer guardrail, each batch meter expansion platform and corresponding guardrail thereof can be pulled down during transport and put into casing.The Manual material feeding import of the Agravicmixer of blending bin is connected with the discharging opening in the Manual material feeding storehouse of batch meter is airtight by corresponding Pneumatic butterfly valve.
Technical scheme based on above-mentioned basic technical scheme is: blending bin also comprises blending bin expansion platform.Blending bin expansion platform has 3 to 7.The detachable inserting hook of each blending bin expansion platform is fixed on the lower, outer perimeter corresponding site of the main frame of casing.Adjacent 2 blending bin expansion platforms are detachably fixedly connected with by bolt each other accordingly.Stair one end, described ground is connected with ground, and the other end is connected with the blending bin expansion platform of right-hand member of the rear side being positioned at casing.
The present invention has positive effect: the batch meter of (1) portable mortar production device of the present invention, blending bin and three, packing control case part adopt modular organization design, and casing and casing adopt casing to be connected locating part to add bolt and be fixedly connected with; Each casing and its expansion platform adopt detachable inserting hook to be fixedly connected with; All adopt between its corresponding equipment of casing and parts and be detachably fixedly connected with, be conducive to on-the-spot rapid-assembling and build, dismantle and keep in repair.All devices casing all makes according to standard freight containers size, can make during transport batch meter, blending bin and packing control case profile with require with the profile of the standard freight containers of corresponding size and require consistent, facilitate shipping and sea-freight, and transport according to the means of transportation of standard freight containers, corresponding equipment and parts all can leave in casing in transportation, can not superelevation ultra-wide, cost of transportation reduces greatly, travelling speed improves greatly, and can directly exported transport, greatly save cost of transportation.
(2) batch meter of the present invention, blending bin and packing control box structure are compact, and floor space is little, just can firmly stand in common cement flooring, thus greatly reduce the expensive expense produced because making cement concrete ground.
(3) batch meter of the present invention, blending bin and three part all production and processings in factory of packing control case, all steel constructions all paint after derusting by sandblasting, ensure the anti-rust and corrosionproperties of high-quality, the service time of effective extension device.
(5) the present invention controls to be provided with control device, and automaticity is high, reduces the labour intensity of field worker, all materials carry out automatic blending by control device, and the batching time is short, and precision is high, improve the quality of product, enhance the market competitiveness of consumer products.
(6) the present invention is that a kind of structure is simple, high efficiency, can carries out the mortar production device being convenient to transport of resettlement fast.Complete equipment mainly comprises batch meter, blending bin and packing control case three parts, corresponding fine coal ash silo on place, cement bin, Sha Cang, sand storehouse elevator, sand weighing balance, metering sand elevator and conveying worm can be coordinated to use, the present invention according to can the raw material supplied with sand storehouse of fine coal ash silo on place, cement bin (raw material provided is different, different mortars can be produced), and tile adhesives (tile adhesives belongs to the one of mortar) can be produced by adding corresponding additive.Actual production manufacture also can be equipped with the equipment in batch meter, blending bin and packing control case three parts the demand of product according to mortar manufacturer, therefore different output can be met, the Production requirement of different product, range of application is extremely wide, workable.
(7) traditional mortar production device can only be produced in indoor, high to the requirement for height of factory building, and factory building builds that expense is corresponding to be increased greatly.Batch meter of the present invention, blending bin and packing control case also according to the totally-enclosed rain-proof structure of employing, directly can be installed on outdoor, without the need to building factory building in addition, reducing the fund input of client, greatly reducing cost.
(8) packing machine of the present invention adopts vapour-pressure type packing machine, and packaging speed is fast, and measuring accuracy is high.
(9) mutually to stack the height after installation higher for batch meter of the present invention, blending bin and packing control case, and be therefore furnished with corresponding stair, convenient operation personnel carry out corresponding casing and operate, good integrity and practical.
(10) batch meter of the present invention and blending bin are provided with corresponding expansion platform, increase corresponding usable floor area, convenient operation human users, observation and service equipment.
(11) the present invention is provided with corresponding guardrail, improves the security of use.
Accompanying drawing explanation
Fig. 1 is the structural representation of packaged type mortar production device of the present invention when can coordinate corresponding equipment use on place;
Schematic perspective view when Fig. 2 is the upper right side observation from Fig. 1;
Fig. 3 is the structural representation of batch meter when observing from Fig. 1 right back;
Fig. 4 is the structural representation of Fig. 3 when removing the side box plate of batch meter;
Fig. 5 is the enlarged drawing of the batch meter in Fig. 2 when removing its side box plate;
Fig. 6 is schematic diagram when upwards observing from the below of Fig. 4;
The enlarged diagram that Fig. 7 is the expansion platform shown in the A portion in Fig. 6 and casing and expansion platform syndeton each other;
Fig. 8 is the installment state schematic diagram of the expansion platform of batch meter when being installed on casing;
Fig. 9 be the expansion platform of batch meter be installed on casing using state time schematic diagram;
Figure 10 is the enlarged drawing of the blending bin in Fig. 2 when removing its side box plate and ground stair;
Figure 11 is that when observing from the right back of Fig. 1, the schematic diagram after its side box plate and mixer is removed in blending bin;
Figure 12 is schematic diagram when upwards observing from the below of Figure 11;
Figure 13 is packing control case in Fig. 2 enlarged drawing when removing its side box plate;
The assembling schematic diagram that Figure 14 is batch meter, connect between blending bin and the corresponding casing of packing control case;
Figure 15 is batch meter, the schematic diagram of fixed connection structure between blending bin and the corresponding casing of packing control case.
Mark in above-mentioned accompanying drawing is as follows:
Fine coal ash silo 1, flyash charging aperture 1-1, flyash discharging opening 1-2,
Cement bin 2, cement charging aperture 2-1,
Sand storehouse 3, sand charging aperture 3-1, sand discharging opening 3-2,
Sand storehouse elevator 4, sand weighing balance 5, metering sand elevator 6,
Conveying worm 7, flyash conveying worm 7-1, cement screw conveyer 7-2,
Batch meter 8, casing 8-1, box plate 8-1-1, stairs port 8-1-1a, landing slab 8-1-2, additive bin 8-2, front additive bin 8-2a, rear additive bin 8-2b, temporary storing bin 8-3, Manual material feeding storehouse 8-4, powder metering claims 8-5, top layer guardrail 8-6, batch meter expansion platform 8-7, first additive conveying worm 8-8, Second addition conveying worm 8-9, batch meter stair 8-10, blending bin fixed connecting plate 8-11, connecting hole 8-11-1
Blending bin 9, casing 9-1, Agravicmixer 9-2, metering sand charging aperture 9-2-1, metering powder charging aperture 9-2-2, Manual material feeding import 9-2-3, chassis 9-3, discharging opening 9-3-1, blending bin expansion platform 9-4, blending bin stair 9-5, ground stair 9-6, blending bin fixed connecting plate 9-7, connecting hole 9-7-1
Packing control case 10, casing 10-1, finished product storage bin 10-2, packing machine 10-3, control device 10-4, packing control case fixed connecting plate 10-5, casing connects locating part 11.
Detailed description of the invention
The description in orientation of the present invention is carried out according to the orientation shown in Fig. 1, and also namely the direction up and down shown in Fig. 1 is the direction up and down of description, and a side of court of Fig. 1 institute is front, and the side deviating from Fig. 1 is rear.
(embodiment 1)
See Fig. 1 and Fig. 2,-----the packaging that pulp furnish is weighed----mixed processing------according to mortar production procedure: raw material stores, packaged type mortar production device of the present invention mainly comprises batch meter 8, blending bin 9 and packing control case 10, can coordinate corresponding fine coal ash silo 1 on place, cement bin 2, sand storehouse 3, sand storehouse elevator 4, sand weighing balance 5, metering sand elevator 6 and conveying worm 7 during use.
See Fig. 1 and Fig. 2, fine coal ash silo 1 by the vertical unsettled setting of corresponding installing rack on the ground.Fine coal ash silo 1 upper end is provided with flyash charging aperture 1-1, and fine coal ash silo 1 lower end is provided with flyash discharging opening 1-2.Flyash is directly got in fine coal ash silo 1 by the flyash charging aperture 1-1 of fine coal ash silo 1 upper end by corresponding pump truck and corresponding pipeline.
See Fig. 1 and Fig. 2, cement bin 2 by the vertical unsettled setting of corresponding installing rack on the ground, is positioned on the left of fine coal ash silo 1.Cement bin 2 upper end is provided with cement charging aperture 2-1, and cement bin 2 lower end is provided with cement discharging opening.Cement is directly got in cement bin 2 by the cement charging aperture 2-1 of cement bin 2 upper end by corresponding pump truck and corresponding pipeline.
See Fig. 1 and Fig. 2, sand storehouse 3 by the vertical unsettled setting of corresponding installing rack on the ground, is positioned at front on the left of cement bin 2.Upper end, sand storehouse 3 is provided with sand charging aperture 3-1, and lower end, sand storehouse 3 is provided with sand discharging opening 3-2.
See Fig. 1 and Fig. 2, sand storehouse elevator 4 is arranged on the left side in sand storehouse 3, the discharging opening of sand storehouse elevator 4 is connected with the sand charging aperture 3-1 in sand storehouse 3 with Pneumatic butterfly valve by corresponding pipeline, thus sand is sent in sand storehouse 3 by sand storehouse elevator 4, the sand storehouse elevator 4 of the present embodiment adopt Hu Beihai to jump model that heavy-duty machine Co., Ltd produces is the belt bucket elevator of TD160, and height can be arranged according to actual needs.
See Fig. 1 and Fig. 2, sand weighing balance 5 is by the corresponding installing rack vertically unsettled below being arranged on sand storehouse 3.Metering sand elevator 6 is arranged on the right side in sand storehouse 3.The charging aperture of metering sand elevator 6 is positioned at the downside of the discharging opening of sand weighing balance 5, and the metering sand elevator 6 of the present embodiment adopt Hu Beihai to jump model that heavy-duty machine Co., Ltd produces is the belt bucket elevator of TD160, and height can be arranged according to actual needs.The charging aperture of sand weighing balance 5 is connected with the sand discharging opening 3-2 in sand storehouse 3 by corresponding pipeline.The discharging opening of sand weighing balance 5 is connected by the charging aperture of corresponding pipeline with metering sand elevator 6.
See Fig. 1 and Fig. 2, conveying worm 7 has 2, is called flyash conveying worm 7-1 and cement screw conveyer 7-2.Flyash conveying worm 7-1 is fixedly installed on the bottom of fine coal ash silo 1, and the charging aperture of flyash conveying worm 7-1 fixes airtight connection with the flyash discharging opening 1-2 of fine coal ash silo 1.Cement screw conveyer 7-2 is fixedly installed on the bottom of cement bin 2, and the charging aperture of cement screw conveyer 7-2 fixes airtight connection with the cement discharging opening of cement bin 2.
See Fig. 1 to Fig. 9, batch meter 8 comprises casing 8-1, additive bin 8-2, temporary storing bin 8-3, Manual material feeding storehouse 8-4, powder metering claim 8-5, top layer guardrail 8-6, batch meter expansion platform 8-7, the first additive conveying worm 8-8, Second addition conveying worm 8-9 and batch meter stair 8-10.The main frame of the casing 8-1 of batch meter 8 adopts the physical dimension of standard 20 feet of freight containers, main frame to be provided with corresponding detachable box plate, can transport during transport according to the means of transportation of 20 feet of freight containers.The casing 8-1 bottom of batch meter 8 is provided with box plate 8-1-1, and top is provided with landing slab 8-1-2.The right part of box plate 8-1-1 is provided with stairs port 8-1-1a.Top layer guardrail 8-6 is detachably fixedly installed in the top surrounding of casing 8-1.Batch meter expansion platform 8-7 has 2, and 2 batch meter expansion platform 8-7 successively detachable inserting hook are fixed on the lower rearward side of the corresponding main frame part of stairs port 8-1-1a.2 batch meter expansion platform 8-7 are detachably fixedly connected with by bolt each other.The corresponding site of the front side of the main frame of casing 8-1, rear side and each batch meter expansion platform 8-7 is provided with guardrail.Top layer guardrail 8-6, each batch meter expansion platform 8-7 and corresponding guardrail thereof can be pulled down during transport and put into casing 8-1.Batch meter stair 8-10 is arranged on the stairs port 8-1-1a place of casing 8-1, for leading to top horizontal platen 8-1-2.Temporary storing bin 8-3 is fixedly installed in the middle of the left part of casing 8-1, and the cover plate on the top of temporary storing bin 8-3 is provided with corresponding charging aperture, and the bottom of temporary storing bin 8-3 is provided with discharging opening.Additive bin 8-2 has 2, and 2 additive bin 8-2 are divided into front additive bin 8-2a and rear additive bin 8-2b by the difference of the front and back position residing for it.Front additive bin 8-2a and rear additive bin 8-2b is fixedly installed on the left part of casing 8-1 respectively, and lays respectively at the both sides, front and back of temporary storing bin 8-3.The top of 2 additive bin 8-2 is provided with openable lid plate.On in the middle part of the box plate 8-1-1 that powder metering claims 8-5 to be fixedly installed on casing 8-1, its discharging opening being positioned at bottom communicates with the external world.The bottom discharging opening of front additive bin 8-2a is communicated with the charging aperture of the first corresponding additive conveying worm 8-8 is airtight, and the discharging opening of front additive bin 8-2a is provided with corresponding butterfly valve.The discharging opening of the first additive conveying worm 8-8 is positioned at the top that powder metering claims the upper feed inlet of 8-5.The bottom discharging opening of rear additive bin 8-2b is communicated with the charging aperture of corresponding Second addition conveying worm 8-9 is airtight, and the discharging opening of rear additive bin 8-2b is provided with corresponding butterfly valve.The discharging opening of Second addition conveying worm 8-9 is positioned at the top that powder metering claims the upper feed inlet of 8-5.The discharging opening of flyash conveying worm 7-1 is positioned at the top that powder metering claims the upper feed inlet of 8-5.The discharging opening of cement screw conveyer 7-2 is positioned at the top that powder metering claims the upper feed inlet of 8-5.Manual material feeding storehouse 8-4 is fixedly installed on the middle part of box plate 8-1-1, is positioned at powder metering and claims on front side of 8-5, and its discharging opening being positioned at bottom communicates with the external world.The upper part discharge port of metering sand elevator 6 is communicated with by the upper part discharge port of corresponding pipeline with temporary storing bin 8-3.Corner, the inner side place of the both sides up and down of the main frame of casing 8-1 is equipped with batch meter fixed connecting plate 8-11, and connecting plate is provided with connecting hole 8-11-1.
See Fig. 1, Fig. 2, Fig. 6 and Figure 10 to Figure 12, blending bin 9 comprises casing 9-1, Agravicmixer 9-2 or colter mixer, and (the present embodiment is Agravicmixer, the model that Changzhou Ai Buna Machinery Co., Ltd. can be adopted to produce is that the list of AWZ-2 drives double-shaft paddle Agravicmixer, and the model that Shanghai Shuan Long group also can be adopted to produce is the WZ agravic twin shaft paddle mixer of WZ-2), chassis 9-3, blending bin expansion platform 9-4, blending bin stair 9-5 and ground stair 9-6.The main frame of the casing 9-1 of blending bin 9 adopts the physical dimension of standard 20 feet of freight containers, main frame to be provided with corresponding detachable box plate, can transport during transport according to the means of transportation of 20 feet of freight containers.Chassis 9-3 is provided with discharging opening 9-3-1, and chassis 9-3 is detachably fixedly connected in the lower left side of casing 9-1 by corresponding straight pin.Agravicmixer 9-2 is arranged on the discharging opening 9-3-1 of chassis 9-3 by airtight being fixedly connected with of its discharging opening.The metering sand charging aperture 9-2-1 of Agravicmixer 9-2 is connected with the discharging opening of the temporary storing bin 8-3 of batch meter 8 is airtight by corresponding Pneumatic butterfly valve, the metering powder charging aperture 9-2-2 of Agravicmixer 9-2 claims by corresponding Pneumatic butterfly valve and the powder metering of batch meter 8 that the discharging opening of 8-5 is airtight to be connected, and the Manual material feeding import 9-2-3 of Agravicmixer 9-2 is connected with the discharging opening of the Manual material feeding storehouse 8-4 of batch meter 8 is airtight by corresponding Pneumatic butterfly valve.(see Fig. 6 and Figure 10).Blending bin expansion platform 9-4 has 3 to 7, the present embodiment is 5, the structure of 5 blending bin expansion platform 9-4 is identical, the casing 8-1 of the mode that is fixedly connected with of 5 blending bin expansion platform 9-4 and casing 9-1 and batch meter expansion platform 8-7 and batch meter 8 to be fixedly connected with mode identical, can see Fig. 7 to Fig. 9.2 blending bin expansion platform 9-4 successively detachable inserting hook are fixed on the lower front left part of the main frame of casing 9-1, and 2 blending bin expansion platform 9-4 are detachably fixedly connected with by bolt each other.3 blending bin expansion platform 9-4 successively detachable inserting hook are fixed on the back lower of the main frame of casing 9-1, and 3 blending bin expansion platform 9-4 are detachably fixedly connected with by bolt each other.Blending bin stair 9-5 is arranged in the right part of casing 9-1, for leading to the top of blending bin 9.Stair 9-6 one end, ground is connected with ground, and the other end is connected with the blending bin expansion platform 9-4 of right-hand member of the rear side being positioned at casing 9-1.Corner, the inner side place of the both sides up and down of the main frame of casing 9-1 is equipped with blending bin fixed connecting plate 9-7, and connecting plate is provided with connecting hole 9-7-1.The each blending bin fixed connecting plate 9-7 being positioned at the upside of the main frame of the casing 9-1 of blending bin 9 respectively with each batch meter fixed connecting plate 8-11 corresponding (see Figure 14 and Figure 15) of the downside of the main frame of the casing 8-1 of batch meter 8.
See Fig. 1, Fig. 2 and Figure 13, packing control case 10 comprises casing 10-1, finished product storage bin 10-2, packing machine 10-3 and control device 10-4.The physical dimension of the overall employing standard of main frame 30 feet of freight containers of casing 10-1, main frame is provided with corresponding detachable box plate, can transport during transport according to the means of transportation of 30 feet of freight containers.The left part framework of the main frame of casing 10-1 adopts the physical dimension of standard 20 feet of freight containers, is fixedly connected with for superposing with blending bin 9.Corner, the inner side place of the upside of the left part framework of the main frame of casing 10-1 is equipped with packing control case fixed connecting plate 10-5, and packing control case fixed connecting plate 10-5 is provided with corresponding connecting hole 10-5-1.4 packing control case fixed connecting plate 10-5 are corresponding with each blending bin fixed connecting plate 9-7 of the downside of the main frame of the casing 9-1 of blending bin 9 respectively.In finished product storage bin 10-2, level-sensing device is installed.Packing machine 10-3 has 2, and 2 packing machine 10-3 are vapour-pressure type packing machine, and the model that the present embodiment adopts Mettler-Toledo (Changzhou) Measurement Technology Co., Ltd. to produce is the automatic rating packing controller of DCS-25GQV.2 packing machine 10-3 are along left and right in the left part being successively set on casing 10-1.The charging aperture of 2 packing machine 10-3 is fixedly connected with the discharging opening 9-3-1 on the chassis 9-3 of blending bin 9 is airtight by finished product storage bin 10-2.The right part of casing 10-1 is control room, is provided with control device 10-4 in control room, the Automated condtrol that the corresponding component realization controlling packaged type mortar production device of the present invention by control device 10-4 is produced.
See Fig. 1, Fig. 2 and Figure 14 and Figure 15, packing control case 10 is located on the ground, the mode that blending bin 9 adopts freight container mutually to stack overlays on the left part of packing control case 10, be provided with corresponding casing between blending bin 9 and packing control case 10 and connect locating part 11, prevent blending bin 9 and packing control case 10 from misplacing in the horizontal direction, be then fixedly connected with by the packing control case fixed connecting plate 10-5 of corresponding bolt by each blending bin fixed connecting plate 9-7 and corresponding packing control case 10 that are positioned at bottom of blending bin 9.
See Fig. 1, Fig. 2 and Figure 14 and Figure 15, the mode that batch meter 8 adopts freight container mutually to stack overlays in blending bin 9, be provided with corresponding casing between batch meter 8 and blending bin 9 and connect locating part 11, prevent batch meter 8 and blending bin 9 from misplacing in the horizontal direction, then by corresponding bolt, superposed each blending bin fixed connecting plate 9-7 of blending bin 9 is fixedly connected with the blending bin fixed connecting plate 8-11 being positioned at bottom of corresponding batch meter 8.
The whole production procedure of packaged type mortar production device of the present invention is:
(1) major ingredient sand is promoted to sand storehouse 3 by sand storehouse elevator 4, and sand storehouse 3 is provided with upper and lower level-sensing device, can show the capacity of sand in real time.Top, sand storehouse 3 is provided with pulse dust collector, the dust produced when can remove material material loading, reduces dust to the impact of environment.
(2) sand in sand storehouse 3 carries out computation weigh by entering sand weighing balance 5 after corresponding Pneumatic butterfly valve and pipeline, and the temporary storing bin 8-3 that the sand measured is promoted to batch meter 8 by metering sand elevator 6 prestores.
(3) flyash and cement claim 8-5 to carry out computation weigh by the cement screw conveyer 7-2 powder metering be delivered in batch meter 8 of the corresponding flyash conveying worm 7-1 of fine coal ash silo 1 bottom and the bottom of cement bin 2.
(4) deposited corresponding additive in the additive bin 8-2 of batch meter 8, additive claims 8-5 to carry out computation weigh by corresponding first additive conveying worm 8-8 and the Second addition conveying worm 8-9 powder metering delivered in batch meter 8.
(5) can select whether in Agravicmixer 9-2, to add corresponding batching suitably by Manual material feeding storehouse 8-4 according to the batching of produced mortar.The sand measured in the temporary storing bin 8-3 of batch meter 8 and powder metering claim the powder that in 8-5, metering proportion is good to be mixed by the Agravicmixer 9-2 entered after corresponding Pneumatic butterfly valve in blending bin 9, repeat step (1) to (4) simultaneously again and prepare to mix required material next time.
(6) material that the Agravicmixer 9-2 in blending bin 9 mixes enters in the finished product storage bin 10-2 of packing control case 10 by Pneumatic reverse turning bed door, material is no more than the upper material level timing in finished product storage bin 10-2, material in Agravicmixer 9-2 continues blanking, and packing machine 10-3 carries out finished product packing simultaneously; Exceed the upper material level timing in finished product storage bin 10-2 when material, control mixer by control device and stop blanking, each feed bin on mixer top is also in wait state simultaneously.
Above embodiment is used for illustrative purposes only; but not limitation of the present invention; person skilled in the relevant technique without departing from the spirit and scope of the present invention; various conversion and change can also be made; can also transform accordingly according to the inspiration of above-described embodiment in embody rule process, therefore all equivalent technical schemes all should be included within scope of patent protection of the present invention.
Claims (3)
1. a packaged type mortar production device, is characterized in that: comprise batch meter (8), blending bin (9), packing control case (10) be connected locating part (11) with casing;
Batch meter (8) comprises casing (8-1), additive bin (8-2), temporary storing bin (8-3), powder metering claim (8-5), the first additive conveying worm (8-8), Second addition conveying worm (8-9) and batch meter stair (8-10); The main frame of the casing (8-1) of batch meter (8) adopts the physical dimension of standard freight containers, main frame to be provided with corresponding detachable box plate, can transport during transport according to the means of transportation of freight container; Casing (8-1) bottom of batch meter (8) is provided with box plate (8-1-1), and top is provided with landing slab (8-1-2); The right part of box plate (8-1-1) is provided with stairs port (8-1-1a); Batch meter stair (8-10) are arranged on stairs port (8-1-1a) place of casing (8-1), for leading to top horizontal platen (8-1-2); Temporary storing bin (8-3) is fixedly installed in the middle of the left part of casing (8-1), and the cover plate on the top of temporary storing bin (8-3) is provided with corresponding charging aperture, and the bottom of temporary storing bin (8-3) is provided with discharging opening; Additive bin (8-2) has 2, and 2 additive bins (8-2) are divided into front additive bin (8-2a) and rear additive bin (8-2b) by the difference of the front and back position residing for it; Front additive bin (8-2a) and rear additive bin (8-2b) are fixedly installed on the left part of casing (8-1) respectively, and lay respectively at the both sides, front and back of temporary storing bin (8-3); The top of 2 additive bins (8-2) is provided with openable lid plate; Powder metering claims (8-5) is fixedly installed on the box plate of casing (8-1) (8-1-1) middle part, and its discharging opening being positioned at bottom communicates with the external world; The bottom discharging opening of front additive bin (8-2a) is communicated with the charging aperture of the first corresponding additive conveying worm (8-8) is airtight, and the discharging opening of front additive bin (8-2a) is provided with corresponding butterfly valve; The discharging opening of the first additive conveying worm (8-8) is positioned at the top that powder metering claims the upper feed inlet of (8-5); The bottom discharging opening of rear additive bin (8-2b) is communicated with the charging aperture of corresponding Second addition conveying worm (8-9) is airtight, and the discharging opening of rear additive bin (8-2b) is provided with corresponding butterfly valve; The discharging opening of Second addition conveying worm (8-9) is positioned at the top that powder metering claims the upper feed inlet of (8-5); Corner, the inner side place of the both sides up and down of the main frame of casing (8-1) is equipped with batch meter fixed connecting plate (8-11), and connecting plate is provided with connecting hole (8-11-1);
Blending bin (9) comprise casing (9-1), Agravicmixer (9-2), chassis (9-3), blending bin stair (9-5) and ground stair (9-6), blending bin (9) the main frame of casing (9-1) adopt the physical dimension of standard freight containers, main frame is provided with corresponding detachable box plate, can transport during transport according to the means of transportation of freight container; Chassis (9-3) is provided with discharging opening (9-3-1), and chassis (9-3) is detachably fixedly connected on by corresponding straight pin in the lower left side of casing (9-1); Agravicmixer (9-2) by its discharging opening airtight be fixedly connected be arranged on chassis (9-3) discharging opening (9-3-1) on; The metering sand charging aperture (9-2-1) of Agravicmixer (9-2) is connected with the discharging opening of the temporary storing bin (8-3) of batch meter (8) is airtight by corresponding Pneumatic butterfly valve, and the metering powder charging aperture (9-2-2) of Agravicmixer (9-2) claims by corresponding Pneumatic butterfly valve and the powder metering of batch meter (8) that the discharging opening of (8-5) is airtight to be connected; Blending bin stair (9-5) are arranged in the right part of casing (9-1), for leading to the top of blending bin (9); Ground stair (9-6) one end is connected with ground, and the other end is connected with casing (9-1); Corner, the inner side place of the both sides up and down of the main frame of casing (9-1) is equipped with blending bin fixed connecting plate (9-7), and connecting plate is provided with connecting hole (9-7-1); The each blending bin fixed connecting plate (9-7) being positioned at the upside of the main frame of the casing (9-1) of blending bin (9) is corresponding with each batch meter fixed connecting plate (8-11) of the downside of the main frame of the casing (8-1) of batch meter (8) respectively;
Packing control case (10) comprises casing (10-1), finished product storage bin (10-2), packing machine (10-3) and control device (10-4); The main frame entirety of casing (10-1) adopts the physical dimension of standard freight containers, main frame to be provided with corresponding detachable box plate, can transport during transport according to the means of transportation of freight container; Corner, the inner side place of the main frame of casing (10-1) is equipped with packing control case fixed connecting plate (10-5), and packing control case fixed connecting plate (10-5) is provided with corresponding connecting hole (10-5-1); 4 packing control case fixed connecting plates (10-5) are corresponding with each blending bin fixed connecting plate (9-7) of the downside of the main frame of the casing (9-1) of blending bin (9) respectively;
Packing machine (10-3) has 2, and 2 packing machines (10-3) are vapour-pressure type packing machine; 2 packing machines (10-3) are along left and right in the left part being successively set on casing (10-1); The charging aperture of 2 packing machines (10-3) is fixedly connected with the discharging opening (9-3-1) on the chassis (9-3) of blending bin (9) is airtight by finished product storage bin (10-2); The right part of casing (10-1) is control room, is provided with control device (10-4) in control room, the Automated condtrol that the corresponding component realization controlling packaged type mortar production device by control device (10-4) is produced;
Packing control case (10) is located on the ground, the mode that blending bin (9) adopts freight container mutually to stack overlays on the left part of packing control case (10), connect locating part (11) by corresponding casing between blending bin (9) and packing control case (10) and fix connection, prevent blending bin (9) and packing control case (10) from misplacing in the horizontal direction, then be fixedly connected with the packing control case fixed connecting plate (10-5) of corresponding packing control case (10) by each blending bin fixed connecting plate (9-7) being positioned at bottom of corresponding bolt by blending bin (9),
The mode that batch meter (8) adopts freight container mutually to stack overlays in blending bin (9), connect locating part (11) by corresponding casing between batch meter (8) and blending bin (9) and fix connection, prevent batch meter (8) and blending bin (9) from misplacing in the horizontal direction, then by corresponding bolt, superposed each blending bin fixed connecting plate (9-7) of blending bin (9) is fixedly connected with the blending bin fixed connecting plate (8-11) being positioned at bottom of corresponding batch meter (8).
2. packaged type mortar production device according to claim 1, is characterized in that: batch meter (8) also comprises Manual material feeding storehouse (8-4), top layer guardrail (8-6) and batch meter expansion platform (8-7); Top layer guardrail (8-6) is detachably fixedly installed in the top surrounding of casing (8-1); Batch meter expansion platform (8-7) has 2, and 2 batch meter expansion platforms (8-7) successively detachable inserting hook are fixed on the lower rearward side of the corresponding main frame part of stairs port (8-1-1a); 2 batch meter expansion platforms (8-7) are detachably fixedly connected with by bolt each other; The corresponding site of the front side of the main frame of casing (8-1), rear side and each batch meter expansion platform (8-7) is provided with guardrail; Top layer guardrail (8-6), each batch meter expansion platform (8-7) and corresponding guardrail thereof can be pulled down during transport and put into casing (8-1); The Manual material feeding import (9-2-3) of the Agravicmixer (9-2) of blending bin (9) is connected with the discharging opening in the Manual material feeding storehouse (8-4) of batch meter (8) is airtight by corresponding Pneumatic butterfly valve.
3. packaged type mortar production device according to claim 1, is characterized in that: blending bin (9) also comprises blending bin expansion platform (9-4); Blending bin expansion platform (9-4) has 3 to 7; The detachable inserting hook of each blending bin expansion platform (9-4) is fixed on the lower, outer perimeter corresponding site of the main frame of casing (9-1); Adjacent 2 blending bin expansion platforms (9-4) are detachably fixedly connected with by bolt each other accordingly; Described ground stair (9-6) one end is connected with ground, and the other end is connected with the blending bin expansion platform (9-4) of right-hand member of the rear side being positioned at casing (9-1).
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| CN104309002A (en) * | 2014-09-10 | 2015-01-28 | 万保金 | Green building movable mortar mixing plant |
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