CN106272979A - A kind of novel environment friendly premixing mortar production device - Google Patents
A kind of novel environment friendly premixing mortar production device Download PDFInfo
- Publication number
- CN106272979A CN106272979A CN201610646783.XA CN201610646783A CN106272979A CN 106272979 A CN106272979 A CN 106272979A CN 201610646783 A CN201610646783 A CN 201610646783A CN 106272979 A CN106272979 A CN 106272979A
- Authority
- CN
- China
- Prior art keywords
- feed bin
- scale hooper
- bearing plate
- environment friendly
- production device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
- B28C7/0418—Proportioning control systems therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0481—Plant for proportioning, supplying or batching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention provides a kind of novel environment friendly premixing mortar production device, including: container-type frame, it is fixedly arranged on the aggregate-storing system of container-type upper rack, the Weighing system being connected with aggregate-storing system and being disposed below, the stirring system being connected with Weighing system and being disposed below；Also include aid system.Compared with the existing technology, it is high that this device has integrated level, and complete equipment can all be positioned over standard 12 feet and add and use in high cube container and transport；Installation and removal efficiently, low energy consumption, field operation high security, anti-harsh weather and effectively protect the advantage that environment, floor space are little.
Description
Technical field
The present invention relates to a kind of concrete production equipment, specifically refer to a kind of job site without dust environmental protection mixing mortar,
With with the equipment mixed.
Background technology
At present, domestic mortar is mainly had three kinds of modes by production technology: one is wet mixing mortar, and two is packed dry-mixed mortar,
Three is building site blender centralized mixing mortar.The first mode of production is by mixing plant centralized mixing, and general side amount is relatively big, and building site must
Must be finished within a certain period of time, require higher to mortar performance, as longer in setting time, guarantor's plasticity is good；Due to setting time
Longer, the phenomenons such as sagging easily occur；But using kind single, the major part rate of capacity utilization is relatively low.The second mode of production by
Dry-mixed mortar manufacturing enterprise preparation dry-mixed mortar, packed building site of transporting to adds water and mixes and stirs use, and advantage is to use flexibly, with how many
Mix how many, A wide selection of colours and designs；Shortcoming is to need to use packaging bag, and unpacking process can produce dust etc. and pollute, and the most left is big
Amount packaging can cause the waste of resource.The third mode of production overcomes the deficiency of the first two mode of production；But due to on-the-spot people
It is inaccurate that work stirring weighs burden control to sand coarse aggregate ratio and the ratio of mud, causes mortar quality fluctuation and cost control unreasonable, existing
The dust that field open-ended stirring brings is the biggest with the impact of NOISE ON ENVIRONMENT, and many regional center government department is all actively putting into effect
Corresponding regulation, renovates energetically, forbids building site centralized mixing mortar.
Summary of the invention
In view of the foregoing, the environmental protection premixing mortar that it is an object of the invention to provide a kind of novel no dust pollution produces
Equipment, it is possible to realize many strength grades, the scene of multi items mortar is mixed and stirred, and floor space is little, flexible to operation, with mix with
With；And solve current wet mixing mortar, packed dry-mixed mortar, the building site centralized mixing mortar such as mortar stream encountered in construction
The problem that extension, dust pollution, wastage of material, mortar quality are unstable, floor space is bigger.
The technical solution used in the present invention is:
A kind of novel environment friendly premixing mortar production device, including: container-type frame, it is fixedly arranged on container-type upper rack
Aggregate-storing system, the Weighing system being connected with aggregate-storing system and being disposed below, be connected with Weighing system and be positioned under it
The stirring system of side；Also include aid system.
Further, described container-type frame is sequentially provided with feed bin gripper shoe, feed bin bearing plate, weighing from top to bottom
System bearing plate, blender bearing plate；Container-type frame and feed bin gripper shoe, feed bin bearing plate, Weighing system bearing plate, stir
Mix machine bearing plate and aggregate-storing system, Weighing system, stirring system and aid system are integrated into an entirety.
Described aggregate-storing system include at least one feed bin and lower level-sensing device, fluidizer, feed bin butterfly valve, dust return pipe, on
Level-sensing device, storehouse pressure on top surface valve, feed pipe；The top of described feed bin be provided with storehouse pressure on top surface valve and on level-sensing device；Feed bin bottom sets
There are fluidizer and feed bin butterfly valve；Dust return pipe upper end and feed pipe upper end are all connected with feed bin top；Described bin bottom is solid
It is located on feed bin bearing plate.
Described Weighing system by bone/powder scale hooper, liquid scale hooper, bone/powder discharging butterfly valve, feed liquor switch valve, go out liquid
Switch valve, scale hooper gripper shoe, LOAD CELLS, weight transmitter, batch box discharge duct form；Described liquid scale hooper and bone/
Powder scale hooper is connected and is disposed below；Bone/powder discharging butterfly valve is located on batch box discharge duct and is positioned at below liquid scale hooper；
Bone/powder scale hooper is fixing with scale hooper gripper shoe to be connected；LOAD CELLS is located on Weighing system bearing plate, scale hooper gripper shoe
It is located on LOAD CELLS；Batch box discharge duct is connected bottom liquid scale hooper.
Bone/powder scale hooper is connected with feed bin by dust return pipe.
Described stirring system includes that blender, described blender are positioned at above blender bearing plate.
Connected by batch box discharge duct between stirring system with Weighing system.
Described aid system includes baric systerm, vibration insulating system, water system, additive supply system.
Described baric systerm is by air compressor machine, air accumulator, source of the gas filter, air pressure regulator and the pipe of correspondence, joint group
Become；Baric systerm fluidizer with feed bin, bone/powder scale hooper respectively connects；Vibration insulating system by snubber base, shock-absorbing spring or
Rubber, support connector form；Water system, additive supply system are made up of hydraulic pressure chestnut, water tank and additive tank, for water system
System, additive supply system are all connected with liquid scale hooper.
The method have the benefit that this equipment is a kind of portable environmental protection mortar mixing building, it is possible to according to producing needs
Side amount, with mixing；The embedded various mortar kinds of this apparatus control system and the match ratio of label, only need one during produced on-site
Key selects can prepare production wet mixing mortar as requested, also is able to mortar is adjusted flexibly according to mortar requirement needed for scene simultaneously
Formula, can produce ordinary mortar, also can produce extraordinary mortar, meet the requirement to mortar equipment of all kinds of site construction.Co-occurrence
Having technology to compare, this device has integrated level height, installation and removal efficiently, low energy consumption, field operation high security, resists badly
Weather and effectively protect the advantage that environment, floor space are little.
Accompanying drawing explanation
Fig. 1 is schematic front view of the present invention.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that this New Scheme, below in conjunction with the accompanying drawings with embodiment to this
Novel it is described in further detail.
The present invention includes mechanical system and control system.
As it is shown in figure 1, be the mechanical system of the present invention, it includes container-type frame 1, and is fixedly arranged on container-type machine
The aggregate-storing system on frame 1 top, the Weighing system being connected with aggregate-storing system and being disposed below, it is connected with Weighing system and position
In stirring system below；Also include aid system.
It is sequentially provided with feed bin gripper shoe 2, feed bin bearing plate 3, Weighing system bearing plate 4 in described frame 1 from top to bottom, stirs
Mix machine bearing plate 5.
Described aggregate-storing system includes at least four feed bin 6 and lower level-sensing device 7, fluidizer 8, feed bin butterfly valve 9, dust return pipe
10, upper level-sensing device 11, storehouse pressure on top surface valve 12, feed pipe 13；Storehouse pressure on top surface valve 12 and feeding position it is provided with at the top of described feed bin
Meter 11；Feed bin bottom is provided with fluidizer 8 and feed bin butterfly valve 9；The upper end of dust return pipe 10 and feed pipe 13 all with feed bin top phase
Connect；Described bin bottom is fixedly arranged on feed bin bearing plate 3.Two feed bin gripper shoes 2 set in frame 1 are to prevent feed bin 6
Tilt.Material is stored in feed bin 6 via feed pipe 13, in charging with discharge process, for preventing wharf explosion accident from occurring, and balance
Feed bin external and internal pressure, is provided with storehouse pressure on top surface valve 12 on feed bin top.The main purpose of dust return pipe 10 is in order to by during charging
The particulate dust produced is collected into the marrow/powder scale hooper 14, to economize in raw materials, prevents job site from producing dust pollution.System
During work, upper level-sensing device 11 judging whether to stop charging, feedback signal passes to control system, the judgement of lower level-sensing device 7 is
No needs increases raw material, and feedback signal is passed to control system, makes feed bin material clout situation according to feed bin volume and sentencing
Disconnected.Feed bin 6 tapering is provided with 6-8 fluidizer 8, with prevent material in discharge process have some setbacks [21] described Weighing system by
Bone/powder scale hooper 14, liquid scale hooper 15, bone/powder discharging butterfly valve 16, feed liquor switch valve (not shown), go out liquid switch valve (not
Diagram), scale hooper gripper shoe 17, LOAD CELLS 18, weight transmitter, batch box discharge duct 19 form；Described liquid scale hooper
It is connected with bone/powder scale hooper and is disposed below；Bone/powder discharging butterfly valve 16 is located on batch box discharge duct 19 and is positioned at liquid and claims
Below batch box 15；Bone/powder scale hooper 14 is fixing with scale hooper gripper shoe 17 to be connected；LOAD CELLS 18 is located at Weighing system load-bearing
On plate 4, scale hooper gripper shoe 17 is located on LOAD CELLS 18；Batch box discharge duct 19 is connected bottom liquid scale hooper 15.
Feed liquor switch valve, go out liquid switch valve and lay respectively at the upper and lower of liquid scale hooper 15.
In order to simplify structure, the weighing that bone/powder weighs with water, additive being become one, bone/powder scale hooper 14 is used for
Weigh bone, powder (cement, sand material, flyash etc.) weight, and be provided with fluidizer to prevent material remaining from affecting prescription quality；
Liquid scale hooper 15 is used for weighing water and weight of additive.Bone/powder scale hooper 14 uses pyramidal structure, is disposed with liquid bottom it
Scale hooper 15, water and additive are entered by the entrance on liquid scale hooper 15, after weighing from the outlet of bottom flow out into
Enter blender.There are bone, powder charging aperture 20 in bone/powder scale hooper top layout and return dirt mouth 21, with discharging opening and time dirt of feed bin 6
Pipe 10 is connected.Bone/the discharging opening of powder scale hooper 14 is connected with the entrance of blender.In order to increase systemic-function, in feed bin quantity
Multiple bone cannot be met, in the case of powder deposits, other bones, powder kind can be reserved charging aperture and add material bin and weigh.For
Each bone, powder can be discharged into completely in blender, and the cone wall at bone/powder scale hooper 14 is provided with fluidizer, and weighing terminates
After, it is blown into the compressed air of certain pressure by the valve of fluidizer, to ensure that powder does not has remnants.
Described stirring system includes blender 22, and described blender 22 is positioned at above blender bearing plate 5, at blender 22
And snubber base 23 can be set between blender bearing plate 5, to reduce the vibration impact on other system.In order to strengthen product adaptation
Ability, increases and produces kind, blender 22 has been reserved rubble entrance 24.Mixing arm forms of motion uses planetary, its stirring
Efficiency is high, and batch mixing is uniform, can in 2 minutes full and uniform mixed material,
Connected by batch box discharge duct 19 between stirring system with Weighing system.
Described aid system includes baric systerm, vibration insulating system, water system, additive supply system.
Described baric systerm is by air compressor machine 25, air accumulator, source of the gas filter, air pressure regulator and the pipe of correspondence, joint
Composition；Realize providing compressed air medium with scale hooper fluidizer etc., really to discharging valve of bunker, scale hooper discharge valve, feed bin
Protect each parts normally to work.Vibration insulating system is mainly made up of snubber base, shock-absorbing spring or rubber, support connector etc., it is achieved
Vibration source and the purpose of isolation of system, improve accuracy of weighing system and accuracy, improve system structure stability, reduce or eliminate
The vibration destruction to other accurate devices.Supply water similar with additive supply system, hydraulic pump water or aqueous are added
Add agent and be transported to liquid scale hooper from water tank and additive tank 26, then in scale hooper is transported to blender.
The control system of the present invention is mainly by PLC, touch screen, analog-to-digital conversion module, LOAD CELLS and respectively perform unit
Part is constituted, and wherein PLC selects Rhizoma Sparganii FX3G series of products, and its stability is high, it is strong to control function；Sensor includes weighing and sensing
Device, the upper and lower level-sensing device of each feed bin；Executive component includes the sulfuration of feed bin discharging butterfly valve, scale hooper discharging butterfly valve, feed bin and batch box
Device, two pumps (supplying water and aqueous additive), feed water valve and supplement valve, blender motor, blender discharge valve etc..
The beneficial effects are mainly as follows: 1, first for direct economy interests, produce 10 per year by every equipment
Ten thousand tons of mortars calculate: 1. this project achievement in research can realize dry mixed mortar bulk, save packaging material 40 yuan/ton, will joint
Save the packing charges of 4,000,000 yuan, paper can be saved simultaneously, reduce the dust pollution that unpacking is brought, effectively save forest money
Source, protects atmospheric environment and saves cost of transportation 10 yuan/ton, will save freight 1,000,000 yuan；3. waste of raw materials is reduced,
By material saving 10 tons (according to waste 0.01% calculating).More than amount to annual saving expense 5,000,000 yuan.
Secondly 2, for social benefit, the vast rural area of China, remote districts the quality of housing construction are the most relatively low, all
Fail to use dry-mixed mortar；From the house of Wenchuan 512 violent earthquake, the violent earthquake of Yushu Regions, Gansu, the 5.7 grades of earthquakes in Yunnan damage with
And from the point of view of casualties situation, if the building in these areas can use dry-mixed mortar, if China adapts to these ground
The dry-mixed mortar production device that district uses, then in face of disaster, our loss just will be preferably minimized, and this will directly benefit me
State the general common people.
3, for finally in terms of the operating with of equipment, maintenance and repair, 1. the low fault of high reliability is used due to equipment
The PLC control system of rate is as controlling kernel, and equipment is not the highest to the requirement of operator, it is only necessary to through simple training
Instruction
Get final product product mechanization degree higher, cost of labor product integrated level can be effectively reduced high, can all be contained in
In container, floor space is little, installs simple, strong adaptability；4. this achievement form last uses device context stirring,
With mixing
With form, reducing while mortar cost of transportation, the utilization rate of equipment is also greatly improved, and has good warp
Ji effect.
Claims (9)
1. a novel environment friendly premixing mortar production device, it is characterised in that including: container-type frame, is fixedly arranged on container
The aggregate-storing system on open frame top, the Weighing system being connected with aggregate-storing system and being disposed below, it is connected with Weighing system
And the stirring system being disposed below；Also include aid system.
2. a kind of novel environment friendly premixing mortar production device as claimed in claim 1, it is characterised in that described container-type machine
Feed bin gripper shoe, feed bin bearing plate, Weighing system bearing plate, blender bearing plate it is sequentially provided with from top to bottom on frame；Container
Open frame and feed bin gripper shoe, feed bin bearing plate, Weighing system bearing plate, blender bearing plate by aggregate-storing system, Weighing system,
Stirring system and aid system are integrated into an entirety.
3. a kind of novel environment friendly premixing mortar production device as claimed in claim 1 or 2, it is characterised in that aggregate-storing system bag
Include at least one feed bin and lower level-sensing device, fluidizer, feed bin butterfly valve, dust return pipe, upper level-sensing device, storehouse pressure on top surface valve, charging
Pipe；The top of described feed bin be provided with storehouse pressure on top surface valve and on level-sensing device；Feed bin bottom is provided with fluidizer and feed bin butterfly valve；Return
Dirt pipe upper end and feed pipe upper end are all connected with feed bin top；Described bin bottom is fixedly arranged on feed bin bearing plate.
4. novel environment friendly premixing mortar production device as claimed in claim 1 or 2 a kind of, it is characterised in that Weighing system by
Bone/powder scale hooper, liquid scale hooper, bone/powder discharging butterfly valve, feed liquor switch valve, go out liquid switch valve, scale hooper gripper shoe, title
Weight sensor, weight transmitter, batch box discharge duct form；Described liquid scale hooper is connected with bone/powder scale hooper and is positioned under it
Side；Bone/powder discharging butterfly valve is located on batch box discharge duct and is positioned at below liquid scale hooper；Bone/powder scale hooper props up with scale hooper
Fagging is fixing to be connected；LOAD CELLS is located on Weighing system bearing plate, and scale hooper gripper shoe is located on LOAD CELLS；Batch box
Discharge duct is connected bottom liquid scale hooper.
5. a kind of novel environment friendly premixing mortar production device as claimed in claim 4, it is characterised in that bone/powder scale hooper leads to
Cross dust return pipe to connect with feed bin.
6. a kind of novel environment friendly premixing mortar production device as claimed in claim 1 or 2, it is characterised in that described stirring system
System includes that blender, described blender are positioned at above blender bearing plate.
7. a kind of novel environment friendly premixing mortar production device as claimed in claim 4, it is characterised in that stirring system and weighing
Connected by batch box discharge duct between system.
8. a kind of novel environment friendly premixing mortar production device as claimed in claim 1, it is characterised in that described aid system bag
Include baric systerm, vibration insulating system, water system, additive supply system.
9. novel environment friendly premixing mortar production device as claimed in claim 8 a kind of, it is characterised in that described baric systerm by
Air compressor machine, air accumulator, source of the gas filter, air pressure regulator and the pipe of correspondence, joint composition；Baric systerm respectively with feed bin,
Bone/powder weighing bucket, feed bin fluidizer connect；Vibration insulating system is by snubber base, shock-absorbing spring or rubber, support connector group
Become；Water system, additive supply system are made up of hydraulic pump, water tank and additive tank, water system, additive supply system
All it is connected with liquid scale hooper through feed liquor switch valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610646783.XA CN106272979A (en) | 2016-08-09 | 2016-08-09 | A kind of novel environment friendly premixing mortar production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610646783.XA CN106272979A (en) | 2016-08-09 | 2016-08-09 | A kind of novel environment friendly premixing mortar production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106272979A true CN106272979A (en) | 2017-01-04 |
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ID=57666788
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610646783.XA Pending CN106272979A (en) | 2016-08-09 | 2016-08-09 | A kind of novel environment friendly premixing mortar production device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106272979A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443573A (en) * | 2017-08-25 | 2017-12-08 | 上海隧道工程有限公司 | A kind of full-automatic mud mixing method |
| CN107553717A (en) * | 2017-08-25 | 2018-01-09 | 上海隧道工程有限公司 | A kind of full-automatic mud mixing system |
-
2016
- 2016-08-09 CN CN201610646783.XA patent/CN106272979A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443573A (en) * | 2017-08-25 | 2017-12-08 | 上海隧道工程有限公司 | A kind of full-automatic mud mixing method |
| CN107553717A (en) * | 2017-08-25 | 2018-01-09 | 上海隧道工程有限公司 | A kind of full-automatic mud mixing system |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170104 |
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| WD01 | Invention patent application deemed withdrawn after publication |