CN104013091B - The quick sawed-off equipment of a kind of tobacco leaf - Google Patents
The quick sawed-off equipment of a kind of tobacco leaf Download PDFInfo
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- CN104013091B CN104013091B CN201410279623.7A CN201410279623A CN104013091B CN 104013091 B CN104013091 B CN 104013091B CN 201410279623 A CN201410279623 A CN 201410279623A CN 104013091 B CN104013091 B CN 104013091B
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Abstract
The invention provides the quick sawed-off equipment of a kind of tobacco leaf, comprise frame, main conveyor belt, cutter and ballast, described main conveyor belt is located in frame, described ballast comprises binder chain band, and binder chain band is positioned at above tobacco leaf main conveyor belt, and cutter is arranged on the avris of main conveyor belt, wherein, cutter comprises belt cutting tool, and the cutting edge of belt cutting tool is oppositely arranged towards the direction of feed with main conveyor belt, and described belt cutting tool can move along its length.The present invention adopts belt cutting tool to cut away the petiole of tobacco leaf, makes the two be separated, can adapt to the tobacco leaf supplied materials that the bed of material is thick, flow is large, a large amount of tobacco leaf of fast processing; Do not need a large amount of manually to carry out stem-butts laying stone, decrease the amount of labour of workman; In its unit interval, process tobacco leaf amount is large, has performance rapidly and efficiently, improves operating efficiency, decrease the investment of personnel and equipment, have the very strong market competitiveness.
Description
Technical field
The present invention relates to tobacco processing equipment, specifically, be the quick sawed-off equipment of a kind of tobacco leaf, belong to Threshing Re-dry Product Line pretreatment kind equipment, for solving the problem that loose raw tobacco material petiole fast shut-off is separated.
Background technology
The tobacco material of cigar mill is provided by threshing redrying plant, and threshing redrying plant is responsible for purchase to process from the junior tobacco leaf of tobacco grower, realizes leaf stalk and is separated and baking, be sold to cigarette factory after packaging.Traditional beating and double roasting pretreatment process cuts off cigarette, so that next procedure processes respectively to labour contractor's (i.e. petiole) and tobacco leaf main body (also claiming to remove handle tobacco leaf, lower same).Its pretreated raw material is cigarette, and cigarette is referred to that a kind of raw material form that a branch of tobacco bales of same grade is beaten up when plucking tobacco leaf by tobacco grower, weight about have 0.5 to 1kg.Existing tobacco leaf cutting machine be all last century the nineties introduce the product improved on Maas Co., Ltd of Italian section or american wheat tower dimension company technique basis, its basic characteristics are all cut off in Belt Conveying process, structure is that pair of discs type cutting knife is placed in belt upper and lower sides, in shearing blade joggleword, be provided with above belt and prevent the auxiliary chain that tobacco leaf in shear history is crooked, skidding pauses.At present also have a kind of cutting machine, its cut-out carries out outside belt conveyor, and the disc cutter of this type is up big and down small is arranged in belt conveyor end outlet place.Above two kinds of normal thicknesses cutting off mode material handling are general all at about 50mm, need a large amount of manually to carry out stem-butts laying stone for this reason, operating efficiency is lower, and a production line needs to join multiple stage (band stem-butts laying stone belt feeder) cutting machine, personnel and equipment all drop into comparatively large, and the low of production efficiency far away can not the needs of adapt to development.
At present, along with the adjustment of tobacco business upstream industry policy, tobacco purchase mode generation great change, be progressively " loose cigarette " form by original " cigarette " raw material morphologic change, meanwhile, the cry that threshing redrying plant is cut payroll to improve efficiency also improves day by day, therefore, the pattern that in artificial stem-butts laying, (paving) expects by by with whole bag (50kg) by unit concentrates the new model of material loading to be replaced, this reaches common understanding at tobacco business.
The material-uploading style of new model, the bed of material is thicker, and flow is comparatively large, and traditional cutting machine cannot adapt to the material-uploading style of this raw material.Therefore, release a kind of cut-out equipment rapidly and efficiently and process is cut to loose raw tobacco material, realize petiole and be separated with the cut-out of tobacco leaf main body, become the problem that of tobacco business is urgently to be resolved hurrily.
Summary of the invention
In view of the foregoing, the object of the present invention is to provide a kind of loose quick sawed-off equipment of tobacco leaf handle.Namely petiole that thicker to the bed of material, that flow is larger loose tobacco leaf supplied materials carries out rapidly and efficiently cuts process to utilize the mode of belt sawing to realize.
Technical scheme of the present invention is: the quick sawed-off equipment of a kind of tobacco leaf, comprise frame, main conveyor belt, cutter and ballast, described main conveyor belt is located in frame, described ballast comprises binder chain band, binder chain band is positioned at above main conveyor belt, cutter is arranged on the avris of main conveyor belt, it is characterized in that: described cutter comprises belt cutting tool, the cutting edge of belt cutting tool is oppositely arranged towards the direction of feed with main conveyor belt, and described belt cutting tool can move along its length.
Manually put on main conveyor belt by loose tobacco leaf, tobacco leaf is fed forward by main conveyor belt, to cut, the tobacco leaf after cutting and separating is delivered to upstream device.Loose tobacco leaf compresses by ballast, ensures material and main conveyor belt advanced in unison, prevents the tool resistance because of tobacco leaf sawing from making material that oblique movement occur.
Belt cutting tool carries out continuous saw cutting to tobacco leaf, and tobacco leaf main body is separated with petiole.This cut-out mode is continuous saw cutting.
Described belt cutting tool is obliquely installed, and forms acute angle between the cutting edge of belt cutting tool and main conveyor belt.
The effect of this acute angle increases the penetration of a cutting tool power to material, increases cutting-rate, reduces the work load of binder chain band.
Described belt cutting tool is band saw or band cutter.
The side of described main conveyor belt is provided with petiole conveyer belt, and described petiole conveyer belt and main conveyor belt are arranged in same plane, is provided with the gap for arranging belt cutting tool between petiole conveyer belt and main conveyor belt.
When petiole transport tape can prevent from cutting on the one hand, tobacco leaf bends, and affects cutting effect; On the other hand the petiole after cutting and separating is delivered to upstream device.
Described cutter also comprises driving wheel and driven pulley, and described driving wheel and driven pulley are separately positioned on below and the top of main conveyor belt, and described belt cutting tool is the flexible closed hoop be looped around on driving wheel and driven pulley.
Driving wheel provides rotary power for belt cutting tool, and belt cutting tool, by the frictional force between driving wheel, rotates around driving wheel and driven pulley, carries out continuous saw cutting to tobacco leaf.
The width of described petiole conveyer belt is less than the diameter of driving wheel and driven pulley, described flexible closed hoop while be placed in the inner side of petiole conveyer belt, be working edge, another side is placed in the outside of petiole conveyer belt, for backhaul limit, namely petiole conveyer belt is through the flexible closed hoop of belt cutting tool.
Two avris of described main conveyor belt are respectively equipped with belt cutting tool.
Two avris of main conveyor belt can be respectively equipped with ballast and cutting tool, and main conveyor belt both sides is parallel is provided with petiole conveyer belt.
Described petiole conveyer belt is different from the length of main conveyor belt, is respectively equipped with petiole and goes out material strip and go handle tobacco leaf to go out material strip below petiole conveyer belt and main conveyor belt end.
Petiole conveyer belt is different from the length of main conveyor belt, the petiole after cutting and remove handle tobacco leaf respectively from the end of petiole transport tape and main conveyor belt, and the stem butt dropping into below goes out material strip and goes handle tobacco leaf to go out in material strip, thus realizes petiole and go being separated of handle tobacco leaf.
The quick sawed-off equipment of described tobacco leaf is also provided with a cutting disc, and described cutting disc is arranged at below belt cutting tool, and belt cutting tool pressed close to by cutting disc, crossing with main conveyor belt and belt cutting tool respectively.
Cutting disc and belt cutting tool rotating Vortex, belt cutting tool cuts tobacco leaf from top to bottom, disc cutter rotates in the below of belt cutting tool, cutting disc cutting edge region and the cutting edge of belt cutting tool have a certain amount of overlapping and press close to, form certain acute angle penetration of a cutting tool region, auxiliary dissection is served to belt cutting tool.
Described ballast also comprises support frame and spring suspension, described support frame inside is provided with axis of rotation, described binder chain band is arranged on the outside of support frame, described spring suspension is arranged at above main conveyor belt, spring suspension upper end is connected with frame, lower end is connected with support frame, described frame is provided with the vertical beam perpendicular to main conveyor belt, described vertical beam is positioned at above main conveyor belt, described axis of rotation is rotatable to be arranged on vertical beam, described axis of rotation can move up and down along vertical beam, described ballast can swing around axis of rotation.
Ballast is flexible adjustable structure, automatically can regulate the height of ballast according to the thickness of the bed of material.When the bed of material is thickening, ballast regulates the height of ballast by the elasticity of spring suspension and the movement of axis of rotation on vertical beam, enables ballast adapt to different thicknesses of feed layer, is compressed by the bed of material all the time.Ballast is subject to a downward Action of Gravity Field, and spring suspension and vertical beam provide a pulling force upwards, and main conveyor belt also provides a holding power upwards to reach stress balance.When thickness of feed layer is thickening, ballast rotates around axis of rotation, moves up, and by the shortening of its length of spring suspension, axis of rotation moves up along vertical beam, realizes the change of the thickness adapting to the bed of material.
Described axis of rotation comprises rolling bearing units and rotating shaft, and the two ends of described rotating shaft are fixedly connected with support frame respectively, and rotating shaft is through rolling bearing units, and described vertical beam is provided with elongate slots along its length, and described rolling bearing units are slidably arranged in elongate slots.
The advantage that the present invention has and good effect are: owing to adopting technique scheme, and belt cutting tool can cut-out petiole rapidly and efficiently, has the advantages such as structure is simple, easy to maintenance, long service life.The quick sawed-off equipment of tobacco leaf of the present invention does not need a large amount of manually to carry out stem-butts laying stone, and decrease the amount of labour of workman, in its unit interval, process tobacco leaf amount is large, improves operating efficiency, decreases the investment of personnel and equipment, have the very strong market competitiveness.
Accompanying drawing explanation
Fig. 1 is the structural representation of the quick sawed-off equipment of tobacco leaf of the present invention
Fig. 2 is the top view of present device
Fig. 3 is the partial enlarged drawing of cutting position of the present invention
In figure:
1, main conveyor belt 2, petiole conveyer belt 3, belt cutting tool 31, driving wheel
32, driven pulley 4, cutting disc 5, binder chain band 6, spring suspension
7, axis of rotation 8, tobacco leaf 9, remove handle tobacco leaf 10, go handle tobacco leaf to go out material strip
11, petiole 12, petiole go out material strip 13, frame 14, vertical beam
15, support frame
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
As shown in Figure 1, the quick sawed-off equipment of tobacco leaf, comprises the main conveyor belt 1 be installed in frame 13, petiole conveyer belt 2, cutter and ballast.
Cutter is arranged on the avris of main conveyor belt 1, and cutter comprises belt cutting tool 3, and the cutting edge of belt cutting tool 3 is oppositely arranged towards the direction of feed with main conveyor belt 1, and belt cutting tool 3 can move along its length.The both sides of main conveyor belt 1 can be respectively equipped with cutter.
Main conveyor belt 1 drives tobacco leaf 8 to move to belt cutting tool 3, and time below binder chain band 5, belt cutting tool 3 pairs of tobacco leaves 8 form continuous saw cutting, tobacco leaf 8 are divided into handle tobacco leaf 9 and petiole 11 two parts.Belt cutting tool 3 can move to facilitate tobacco leaf 8 sawing along its length.Wherein, belt cutting tool 3 can be band saw or band cutter.Belt cutting tool 3 is obliquely installed, and forms acute angle between the cutting edge of belt cutting tool 3 and main conveyor belt 1.Sawing direction and material movement direction have certain angle, and the setting of angle can increase the penetration of a cutting tool power to material, and belt cutting tool 3 pairs of materials form a downward pressure, can reduce the work load of binder chain band 5.
Cutter 3 also comprises rotatable driving wheel 31 and driven pulley 32, and described driving wheel 31 and driven pulley 32 are separately positioned on below and the top of main conveyor belt 1, and band saw or band cutter are be looped around the flexible closed hoop on driving wheel 31 and driven pulley 32.By the frictional force between itself and driving wheel 31, band saw or band cutter is driven to carry out continuous linear motion.Like this, the belt cutting tool 3 of main conveyor belt 1 avris just moves downward constantly, forms continuous print sawing to material.
As shown in Figure 2, the side of main conveyor belt 1 is provided with petiole conveyer belt 2 side by side, and petiole conveyer belt 2 and main conveyor belt 1 are arranged in same plane, are provided with the gap passed through for belt cutting tool 3 between petiole conveyer belt 2 and main conveyor belt 1.When the setting of petiole conveyer belt 2 can prevent from cutting, tobacco leaf 8 is bent downwardly, and affects cutting effect; On the other hand the petiole 11 after cutting and separating is delivered to upstream device.The width of petiole conveyer belt 2 is less than the diameter of driving wheel 31 and driven pulley 32, and belt cutting tool is be looped around the flexible closed hoop on driving wheel 31 and driven pulley 32.Flexible closed hoop while be placed in the inner side of petiole conveyer belt 2, for working edge, another side is placed in the outside of petiole conveyer belt 2, is backhaul limit, namely petiole conveyer belt 2 is through the flexible closed hoop of belt cutting tool 3, and described flexible closed hoop is band saw or band cutter.
Petiole transport tape 2 is different from the length of main conveyor belt 1, and the below of petiole conveyer belt 2 and main conveyor belt 1 is respectively equipped with petiole and goes out material strip 12 and go handle tobacco leaf to go out material strip 10.Tobacco leaf 8 is divided into handle tobacco leaf 9 and petiole 11 two parts after cutting, and petiole 11 is transported to the end of petiole conveyer belt 2 along with petiole conveyer belt 2, and the petiole fallen below it goes out in material strip 12.Equally, go handle tobacco leaf 9 also along with main conveyor belt 1 moves to end, the handle tobacco leaf that goes then fallen below main conveyor belt 1 goes out in material strip 10.
Ballast comprises binder chain band 5, and binder chain band 5 is positioned at above main conveyor belt, and forms gap between main conveyor belt 1, and when the main conveyor belt 1 being loaded with tobacco leaf 8 is below binder chain band 5, tobacco leaf 8 is pressed in the gap between main conveyor belt 1 and binder chain band 5.Loose tobacco leaf 8 compresses by binder chain band 5, ensures material and main conveyor belt 1 advanced in unison, prevents the tool resistance because of sawing tobacco leaf 8 from making material that oblique movement occur.Ballast designs for flexible structure, also comprises support frame 15 and spring suspension 6, is provided with axis of rotation 7 in the middle part of support frame 15.Frame 13 is provided with the vertical beam 14 perpendicular to main conveyor belt 1, and axis of rotation 7 is rotatable to be arranged on vertical beam 13, and can move up and down along vertical beam 14.Axis of rotation 7 can comprise rolling bearing units and rotating shaft, and the two ends of rotating shaft are fixedly connected with support frame 15 respectively, and rotating shaft is through rolling bearing units, and vertical beam 14 is provided with elongate slots along its length, and rolling bearing units are slidably disposed in elongate slots.Spring suspension 6 is arranged at above main conveyor belt 1, and spring suspension 6 upper end is connected with frame 13, and lower end is connected with support frame 15.
The support frame 15 of ballast can be the steel plate of one piece of quadrangle, and steel plate is provided with the wheel shaft and axis of rotation 7 that drive binder chain band 5 to rotate.The wheel shaft driving binder chain band 5 to rotate lays respectively at the corner of quadrangle, and axis of rotation 7 is positioned at the centre of quadrangle.A limit below quadrangle is parallel with main conveyor belt 1, forms acute angle towards between the side and main conveyor belt 1 in supplied materials direction, and along with the motion of main conveyor belt 1, the binder chain band 5 that tobacco leaf 8 is ballasted device gradually on main conveyor belt 1 compresses.Whole ballast can rotate around axis of rotation 7, but due to the impact of ballast self gravitation, and ballast only can do swing among a small circle around axis of rotation 7.
By the flexible design of ballast, ballast can adapt to the change of supplied materials thickness automatically, keeps certain thrust to material.
As shown in Figure 3, the quick sawed-off equipment of tobacco leaf comprises cutting disc 4, and cutting disc 4 is placed in the below of belt cutting tool 3, and cutting disc 4 is crossing with main conveyor belt 1 and belt cutting tool 3 respectively.Cutting disc 4 cutting edge region and the cutting edge of belt cutting tool 3 have a certain amount of overlapping and press close to belt cutting tool 3, form certain acute angle penetration of a cutting tool region between cutting disc 4 and belt cutting tool 3, the setting of cutting disc 4 is the certain booster actions to belt cutting tool 3.
The course of work of the present embodiment: put by tobacco leaf 8 on main conveyor belt 1 and petiole conveyer belt 2, go handle tobacco leaf 9 to be positioned on main conveyor belt 1, petiole 11 is positioned at the side of petiole conveyer belt 2.Tobacco leaf 8 compresses along with main conveyor belt 1 and petiole conveyer belt 2 are synchronized with the movement below binder chain band 5.Driven by motor driving wheel 31 rotates, and driving wheel 31 drives belt cutting tool 3 to rotate.Belt cutting tool 3 forms continuous saw cutting to the tobacco leaf 8 after compression.After sawing, go handle tobacco leaf 9 to move forward along with main transport tape 1, the handle tobacco leaf that goes finally fallen into below main conveyor belt 1 end goes out material strip 10; Petiole 11 moves forward along with petiole conveyer belt 2, and the petiole fallen into below petiole conveyer belt 2 end goes out material strip 12, completes whole petiole 11 and the separation process of removing handle tobacco leaf 9.
Above one embodiment of the present of invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to application range of the present invention change and improve, and all should still belong within patent covering scope of the present invention.
Claims (10)
1. the quick sawed-off equipment of tobacco leaf, comprise frame, main conveyor belt, cutter and ballast, described main conveyor belt is located in frame, described ballast comprises binder chain band, binder chain band is positioned at above main conveyor belt, and cutter is arranged on the avris of main conveyor belt, it is characterized in that: described cutter comprises belt cutting tool, the cutting edge of belt cutting tool is oppositely arranged towards the direction of feed with main conveyor belt, and described belt cutting tool can move along its length; Described belt cutting tool is obliquely installed, and forms acute angle between the cutting edge of belt cutting tool and main conveyor belt.
2. the quick sawed-off equipment of a kind of tobacco leaf according to claim 1, is characterized in that: described belt cutting tool is band saw or band cutter.
3. the quick sawed-off equipment of a kind of tobacco leaf according to claim 2, it is characterized in that: the side of described main conveyor belt is provided with petiole conveyer belt, described petiole conveyer belt and main conveyor belt are arranged in same plane, are provided with the gap for arranging belt cutting tool between petiole conveyer belt and main conveyor belt.
4. the quick sawed-off equipment of a kind of tobacco leaf according to claim 3, it is characterized in that: described cutter also comprises driving wheel and driven pulley, described driving wheel and driven pulley are separately positioned on below and the top of main conveyor belt, and described belt cutting tool is the flexible closed hoop be looped around on driving wheel and driven pulley.
5. the quick sawed-off equipment of a kind of tobacco leaf according to claim 4, it is characterized in that: the width of described petiole conveyer belt is less than the diameter of driving wheel and driven pulley, described flexible closed hoop while be placed in the inner side of petiole conveyer belt, for working edge, another side is placed in the outside of petiole conveyer belt, for backhaul limit, petiole conveyer belt is arranged through the flexible closed hoop of belt cutting tool.
6. the quick sawed-off equipment of a kind of tobacco leaf according to claim 1, is characterized in that: two avris of described main conveyor belt are respectively equipped with belt cutting tool.
7. the quick sawed-off equipment of a kind of tobacco leaf according to claim 3, is characterized in that: described petiole conveyer belt is different from the length of main conveyor belt, is respectively equipped with petiole and goes out material strip and go handle tobacco leaf to go out material strip below petiole conveyer belt and main conveyor belt end.
8. the quick sawed-off equipment of a kind of tobacco leaf according to claim 1, it is characterized in that: the quick sawed-off equipment of described tobacco leaf is also provided with cutting disc, described cutting disc is arranged at below belt cutting tool, and belt cutting tool pressed close to by cutting disc, crossing with main conveyor belt and belt cutting tool respectively.
9. the quick sawed-off equipment of a kind of tobacco leaf according to claim 1, it is characterized in that: described ballast also comprises support frame and spring suspension, described support frame inside is provided with axis of rotation, described binder chain band is arranged on the outside of support frame, described spring suspension is arranged at above main conveyor belt, spring suspension upper end is connected with frame, lower end is connected with support frame, described frame is provided with the vertical beam perpendicular to main conveyor belt, described vertical beam is positioned at above main conveyor belt, described axis of rotation is rotatable to be arranged on vertical beam, described axis of rotation can move up and down along vertical beam, described ballast can swing around axis of rotation.
10. the quick sawed-off equipment of a kind of tobacco leaf according to claim 9, it is characterized in that: described axis of rotation comprises rolling bearing units and rotating shaft, the two ends of described rotating shaft are fixedly connected with support frame respectively, rotating shaft is through rolling bearing units, described vertical beam is provided with elongate slots along its length, and described rolling bearing units are slidably disposed in elongate slots.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410279623.7A CN104013091B (en) | 2014-06-20 | 2014-06-20 | The quick sawed-off equipment of a kind of tobacco leaf |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410279623.7A CN104013091B (en) | 2014-06-20 | 2014-06-20 | The quick sawed-off equipment of a kind of tobacco leaf |
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| Publication Number | Publication Date |
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| CN104013091A CN104013091A (en) | 2014-09-03 |
| CN104013091B true CN104013091B (en) | 2015-10-28 |
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| CN201410279623.7A Active CN104013091B (en) | 2014-06-20 | 2014-06-20 | The quick sawed-off equipment of a kind of tobacco leaf |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104013091B (en) * | 2014-06-20 | 2015-10-28 | 秦皇岛烟草机械有限责任公司 | The quick sawed-off equipment of a kind of tobacco leaf |
| CN104939297B (en) * | 2015-06-29 | 2016-06-08 | 安徽中烟机械有限公司 | A kind of whole bag of modified model tobacco bale Nicotiana tabacum L. petiole that feeds intake cuts off and separates pre-loose equipment |
| CN107348558A (en) * | 2017-08-23 | 2017-11-17 | 福建省烟草公司三明市公司 | A kind of tobacco leaf goes to obstruct device and tobacco leaf goes stalk method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203314081U (en) * | 2013-06-29 | 2013-12-04 | 山东京鲁烟叶复烤有限公司 | Tobacco leaf and stem cutting machine |
| CN103859577A (en) * | 2014-02-28 | 2014-06-18 | 安徽中烟机械有限公司 | Tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging |
| CN104013091A (en) * | 2014-06-20 | 2014-09-03 | 秦皇岛烟草机械有限责任公司 | Quick tobacco sawing equipment |
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2014
- 2014-06-20 CN CN201410279623.7A patent/CN104013091B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203314081U (en) * | 2013-06-29 | 2013-12-04 | 山东京鲁烟叶复烤有限公司 | Tobacco leaf and stem cutting machine |
| CN103859577A (en) * | 2014-02-28 | 2014-06-18 | 安徽中烟机械有限公司 | Tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging |
| CN104013091A (en) * | 2014-06-20 | 2014-09-03 | 秦皇岛烟草机械有限责任公司 | Quick tobacco sawing equipment |
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