CN103806197B - A kind of production technology of picture scape tapestry fabric of high anti-fluffing and anti-pilling - Google Patents
A kind of production technology of picture scape tapestry fabric of high anti-fluffing and anti-pilling Download PDFInfo
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- CN103806197B CN103806197B CN201410064378.8A CN201410064378A CN103806197B CN 103806197 B CN103806197 B CN 103806197B CN 201410064378 A CN201410064378 A CN 201410064378A CN 103806197 B CN103806197 B CN 103806197B
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Abstract
The invention discloses a kind of production technology of picture scape tapestry fabric of high anti-fluffing and anti-pilling, comprise successively: collect material, graphical design, set up color texture storehouse, yarn design parametrization, download flower pattern and the step such as to weave.The present invention is by using digital silk weaving as scape and many primary colors jacquard weaving principle, weaving technique is combined with the textile material of excellent performance, new weaving process method is weaved by reforming weaving loom modification and using Computerized intelligent design to control loom, weaving goes out high through highly dense, the novelty of high anti-fluffing and anti-pilling, multipurpose top grade decoration, culture and arts fabric product, by the design parameter of fabric yarn color, by many primary colors yarn corresponding color primary colors number, carry out mutual, stacked, realize producing the most multicoloured change with minimum look silk, use for reference the color production theory of many primary colors inkjet printing, according to the color of original work, level, neutral net is organically combined with genetic algorithm, the Design Mode replacing conventional fabrics institutional framework with holographic organization that foundation can be selected for coloured fabrics.
Description
[technical field]
The present invention relates to the technical field of the production technology of the picture scape tapestry fabric of the technical field, particularly high anti-fluffing and anti-pilling of picture scape tapestry fabric.
[background technology]
The extensive use of digital information technology is the important symbol of current social development, weaving silk industry makes an exception not, almost permeate the every field of the industries such as spinning filature, face weave, finishing process in printing and dye-ing, it is technical progress of industry, promote core competitiveness, the adjustment product industrial structure, promotes the important means of economic transition.This project is applied as emphasis with number as the industrialization development of scape Brocade Weaving, study and improve the digital through engineering approaches technology as scape picture-weaving in silk of silk, promote the digital product development as scape picture-weaving in silk of silk and industry Applied D emonstration, have positive promotion impetus to current industry product up-gradation, upgrading synergy and economic transition.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, a kind of production technology of picture scape tapestry fabric of high anti-fluffing and anti-pilling is proposed, digital silk weaving can be used as scape and many primary colors jacquard weaving principle, weaving technique is combined with the textile material of excellent performance, new weaving process method weaved by reforming weaving loom modification and using Computerized intelligent design to control loom, weaving goes out the high novelty through highly dense, high anti-fluffing and anti-pilling, multipurpose top grade decoration, culture and arts fabric product.
For achieving the above object, the present invention proposes a kind of production technology of picture scape tapestry fabric of high anti-fluffing and anti-pilling, comprise the following steps successively:
A) first collect a large amount of material, from material, choose a theme, the theme determined first is carried out beat figure, then picture scanning is entered computer or direct by picture Amending design in Photoshop;
B) image designed is imported Jcad software, selected image is converted to HSL space from rgb space, by the primary colors number comprised in computer automatic decision input picture;
C) according to the color of pattern, undertaken mutual, stacked by many primary colors yarn, make every effort to produce the most multicoloured change with minimum look silk, reach the color texture storehouse of its complete chromatogram effect, described many primary colors yarn is the mixing of any 3 ~ 8 kinds of color yarns in reddish blue, red, yellow, black, green, light blue, yellowish, white yarn;
D) adopt the Intelligent Control Theory based on fuzzy logic inference, artificial neural network and genetic algorithms, according to color and the primary colors number of target pattern, find optimum match colors;
E) by the design parameter of textile yarn color, the warp of the particular color set by selection, many primary colors Spot Channel of parallel, many primary colors color separation principle is followed to arbitrary target image and carries out color separation, bright, the blindstory time distribution of adjustment picture, and according to colored chromatogram and technological requirement setpoint color, the color merger of the circumstances in which people get things ready for a trip of going forward side by side, the primary colors number in described many primary colors Spot Channel and many primary colors color separation principle is any 3 ~ 8 kinds of blend of colors in reddish blue, red, yellow, black, green, light blue, yellowish, white;
F) the automatic bonded fabric organization rule of computer, selects suitable dyed yarn and tissue automatically, reaches the level, texture and the style of writing effect that retain original work;
G) Design Mode replacing conventional fabrics institutional framework with holographic organization can selected for coloured fabrics is set up;
H) the flower pattern input board downloading design complete weaves controller, use digital silk weaving as scape and many primary colors jacquard weaving principle, adopt natural mulberry silk as warp thread, adopt terylene thread, polypropylene fiber silk, POLYAMIDE YARNS look spin weak twist and mix the yarn that taking reels makes and obtain picture scape tapestry fabric as weft weaving;
I) by having come sale and the service of picture scape tapestry fabric based on CAD, CAM integrated system of Internet and intranet.
As preferably, in described step b), use digital image processing techniques image to be changed into the rgb image of computer approval, and according to the visual effect of colorimetry principle and human eye, image is converted to HSL space from rgb space.
As preferably, described step h) middle warp thread employing mulberry silk, described every centimetre, mulberry silk has 6.8 twists, the density of warp thread is 110 ~ 120 pieces/centimetre, terylene thread in weft yarn adopts terylene five jiaos of shaped filaments of 50D, terylene five jiaos of shaped filaments every centimetre have 2.5 twists, described polypropylene fiber silk adopts the polypropylene fibre TRIANGLE PROFILE of 50D, polypropylene fibre TRIANGLE PROFILE every centimetre has 2.0 twists, POLYAMIDE YARNS adopts the chinlon filament of 50D, POLYAMIDE YARNS every centimetre has 3.0 twists, and the density of weft yarn is 180 ~ 305 pieces/centimetre.
Beneficial effect of the present invention: the present invention is by using digital silk weaving as scape and many primary colors jacquard weaving principle, weaving technique is combined with the textile material of excellent performance, new weaving process method is weaved by reforming weaving loom modification and using Computerized intelligent design to control loom, weaving goes out high through highly dense, the novelty of high anti-fluffing and anti-pilling, multipurpose top grade decoration, culture and arts fabric product, by the design parameter of fabric yarn color, by many primary colors yarn corresponding color primary colors number, carry out mutual, stacked, realize producing the most multicoloured change with minimum look silk, use for reference the color production theory of many primary colors inkjet printing, according to the color of original work, level, neutral net is organically combined with genetic algorithm, set up the holographic organization with 8 primary colors yarn designs, substitute the Design Mode of conventional fabrics institutional framework.
[detailed description of the invention]
The production technology of the picture scape tapestry fabric of a kind of high anti-fluffing and anti-pilling of the present invention, comprises the following steps successively:
A) first collect a large amount of material, from material, choose a theme, the theme determined first is carried out beat figure, then picture scanning is entered computer or direct by picture Amending design in Photoshop;
B) image designed is imported Jcad software, selected image is converted to HSL space from rgb space, by the primary colors number comprised in computer automatic decision input picture;
C) according to the color of pattern, undertaken mutual, stacked by many primary colors yarn, make every effort to produce the most multicoloured change with minimum look silk, reach the color texture storehouse of its complete chromatogram effect, described many primary colors yarn is the mixing of any 3 ~ 8 kinds of color yarns in reddish blue, red, yellow, black, green, light blue, yellowish, white yarn;
D) adopt the Intelligent Control Theory based on fuzzy logic inference, artificial neural network and genetic algorithms, according to color and the primary colors number of target pattern, find optimum match colors;
E) by the design parameter of textile yarn color, the warp of the particular color set by selection, many primary colors Spot Channel of parallel, many primary colors color separation principle is followed to arbitrary target image and carries out color separation, bright, the blindstory time distribution of adjustment picture, and according to colored chromatogram and technological requirement setpoint color, the color merger of the circumstances in which people get things ready for a trip of going forward side by side, the primary colors number in described many primary colors Spot Channel and many primary colors color separation principle is any 3 ~ 8 kinds of blend of colors in reddish blue, red, yellow, black, green, light blue, yellowish, white;
F) the automatic bonded fabric organization rule of computer, selects suitable dyed yarn and tissue automatically, reaches the level, texture and the style of writing effect that retain original work;
G) Design Mode replacing conventional fabrics institutional framework with holographic organization can selected for coloured fabrics is set up;
H) the flower pattern input board downloading design complete weaves controller, use digital silk weaving as scape and many primary colors jacquard weaving principle, adopt natural mulberry silk as warp thread, adopt terylene thread, polypropylene fiber silk, POLYAMIDE YARNS look spin weak twist and mix the yarn that taking reels makes and obtain picture scape tapestry fabric as weft weaving;
I) by having come sale and the service of picture scape tapestry fabric based on CAD, CAM integrated system of Internet and intranet.
Digital image processing techniques are used image to be changed into the rgb image of computer approval in described step b), and according to the visual effect of colorimetry principle and human eye, image is converted to HSL space from rgb space, described step h) middle warp thread employing mulberry silk, described every centimetre, mulberry silk has 6.8 twists, the density of warp thread is 110 ~ 120 pieces/centimetre, terylene thread in weft yarn adopts terylene five jiaos of shaped filaments of 50D, terylene five jiaos of shaped filaments every centimetre have 2.5 twists, described polypropylene fiber silk adopts the polypropylene fibre TRIANGLE PROFILE of 50D, polypropylene fibre TRIANGLE PROFILE every centimetre has 2.0 twists, POLYAMIDE YARNS adopts the chinlon filament of 50D, POLYAMIDE YARNS every centimetre has 3.0 twists, the density of weft yarn is 180 ~ 305 pieces/centimetre.
Product technology quality index
1, number of colours≤8 primary colors based on the digital production overall process dyed yarn (silk) of many primary colors jacquard weaving is (reddish blue, red, yellow, black, green, light blue, yellowish, white), set up the Yarn color tissue bank of corresponding jacquard fabric institutional framework of mating with 8 primary colors, meet the Design Mode substituting conventional fabrics institutional framework from the holographic organization of wound.
2, the digital product based on many primary colors jacquard weaving (wherein five primaries) of the present invention's trial-production detects through Zhejiang ecological textile forbidding dye material inspection center, and major technique quality index is as follows:
1. ultimate strength: warp-wise >=819N, broadwise >=2554N;
2. specification deviation ratio: warp-wise-2.0%, broadwise-0.8%;
3. mass area ratio deviation ratio: 153g/m2;
4. aberration: 4-5 level;
5. COLOR FASTNESS: color fastness to light: 4-5 level;
Colour fastness to rubbing: warp-wise 4 grades, broadwise 4-5 level;
6. anti-fluffing and anti-pilling: 4-5 level;
7. content of formaldehyde≤75mg/kg;
8. GB/T18401-2010 " national general safety technical code for textile products " requirement is met.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.
Claims (3)
1. a production technology for the picture scape tapestry fabric of high anti-fluffing and anti-pilling, comprises the following steps successively:
A () first collects a large amount of material, choose a theme from material, is first carried out by the theme determined beating figure, then picture scanning is entered computer or direct by picture Amending design in Photoshop;
B the image designed is imported Jcad software by (), selected image is converted to HSL space from rgb space, by the primary colors number comprised in computer automatic decision input picture;
C () is according to the color of pattern, undertaken mutual, stacked by many primary colors yarn, make every effort to produce the most multicoloured change with minimum look silk, reach the color texture storehouse of its complete chromatogram effect, described many primary colors yarn is the mixing of any 3 ~ 7 kinds of color yarns in reddish blue, red, yellow, black, green, light blue, white yarn;
D () adopts the Intelligent Control Theory based on fuzzy logic inference, artificial neural network and genetic algorithms, according to color and the primary colors number of target pattern, find optimum match colors;
E () is by the design parameter of textile yarn color, the warp of the particular color set by selection, many primary colors Spot Channel of parallel, many primary colors color separation principle is followed to arbitrary target image and carries out color separation, bright, the blindstory time distribution of adjustment picture, and according to colored chromatogram and technological requirement setpoint color, the color merger of the circumstances in which people get things ready for a trip of going forward side by side, the primary colors number in described many primary colors Spot Channel and many primary colors color separation principle is any 3 ~ 7 kinds of blend of colors in reddish blue, red, yellow, black, green, light blue, white;
F the automatic bonded fabric organization rule of () computer, selects suitable dyed yarn and tissue automatically, reach the level, texture and the style of writing effect that retain original work;
G () sets up the Design Mode replacing conventional fabrics institutional framework with holographic organization can selected for coloured fabrics;
H flower pattern input board that () downloads design complete weaves controller, use digital silk weaving as scape and many primary colors jacquard weaving principle, adopt natural mulberry silk as warp thread, adopt terylene thread, polypropylene fiber silk, POLYAMIDE YARNS look spin weak twist and mix the yarn that taking reels makes and obtain picture scape tapestry fabric as weft weaving.
2. the production technology of the picture scape tapestry fabric of a kind of high anti-fluffing and anti-pilling as claimed in claim 1, it is characterized in that: described step b) in use digital image processing techniques image is changed into rgb image, and according to the visual effect of colorimetry principle and human eye, image is converted to HSL space from rgb space.
3. the production technology of the picture scape tapestry fabric of a kind of high anti-fluffing and anti-pilling as described in claim 1, it is characterized in that: described step h) middle warp thread employing mulberry silk, described every centimetre, mulberry silk has 6.8 sth. made by twisting, the density of warp thread is 110 ~ 120 pieces/centimetre, terylene thread in weft yarn adopts terylene five jiaos of shaped filaments of 50D, terylene five jiaos of shaped filaments every centimetre have 2.5 sth. made by twisting, described polypropylene fiber silk adopts the polypropylene fibre TRIANGLE PROFILE of 50D, polypropylene fibre TRIANGLE PROFILE every centimetre has 2.0 sth. made by twisting, POLYAMIDE YARNS adopts the chinlon filament of 50D, POLYAMIDE YARNS every centimetre has 3.0 sth. made by twisting, the density of weft yarn is 180 ~ 305 pieces/centimetre.
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| CN104032440B (en) * | 2014-06-23 | 2015-10-14 | 浙江理工大学 | The preparation technology of the digital crape of compound |
| CN105063853A (en) * | 2015-08-14 | 2015-11-18 | 魏桥纺织股份有限公司 | Color woven photograph brocade and manufacturing method thereof |
| CN105369440A (en) * | 2015-12-03 | 2016-03-02 | 太仓圣丹绒服装有限公司 | Blending fabric material |
| CN107299443A (en) * | 2016-04-14 | 2017-10-27 | 苏州汪永亨丝绸科技文化有限公司 | A kind of weaving process of new picture-weaving in silk |
| CN105951256A (en) * | 2016-06-17 | 2016-09-21 | 苏州汪永亨丝绸科技文化有限公司 | Weaving device and technology for novel hand-stitching pattern forming |
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| CN107841816A (en) * | 2017-11-27 | 2018-03-27 | 江苏明源纺织有限公司 | A kind of only paper web manufacturing process of big jacquard weave |
| CN109063781B (en) * | 2018-08-14 | 2021-12-03 | 浙江理工大学 | Design method of fuzzy image fabric imitating natural color function and form |
| CN112831874B (en) * | 2021-01-06 | 2022-06-28 | 东华大学 | Heuristic spun yarn joint scheduling method based on single-spindle monitoring |
| CN115874321B (en) * | 2023-01-29 | 2023-05-30 | 江苏卓鹏智能机电有限公司 | Self-adaptive management method and system for improving yarn quality |
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