CN107841816A - A kind of only paper web manufacturing process of big jacquard weave - Google Patents
A kind of only paper web manufacturing process of big jacquard weave Download PDFInfo
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- CN107841816A CN107841816A CN201711208841.1A CN201711208841A CN107841816A CN 107841816 A CN107841816 A CN 107841816A CN 201711208841 A CN201711208841 A CN 201711208841A CN 107841816 A CN107841816 A CN 107841816A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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Abstract
A kind of only paper web manufacturing process of big jacquard weave, it is characterised in that comprise the following steps：Raw material prepares, artistic conception is handled, knit preceding pretreatment, electronic jacquard is weaved, fabric post-processes five big steps, a kind of big only paper web manufacturing process of jacquard weave provided by the invention, a solely flower is presented in fabric view picture after weaving, spending width, flower pattern third dimension is strong, has more strong visual impact across whole cloth cover wide cut, it is mainly used as high-grade bed necessaries fabric, through user using well received, there is wide market prospects and good social benefit, the market competitiveness of enterprise can be effectively improved.
Description
Technical field
The present invention relates to fabric field, more particularly to a kind of only paper web manufacturing process of big jacquard weave.
Background technology
In recent years, jacquard fabrics are prevailing in home textile field, are because the people of more and more pursuit high-quality lives, see
Unique third dimension and the sense of worth that itself possesses are arrived, still, the whole big jacquard weave class product in market of weaving, flower pattern circulates all
It is fixed, due to the limitation of Jacquard Mounting, the jacquard fabric flower pattern circulation produced mostly is 74cm and 37cm, only width
Big Jacquard design principle, merges two block graphicses, upsets Warp Tension Test order, 1 and 5,2 and 6,3 and 7,4 and 8 by that analogy all
It is to do same motion, it is typically all symmetrical to weave the flower pattern come, and during for those asymmetric figures, weaving effect
Fruit is bad, can not meet consumer demand.
The content of the invention
For and solve the above problems, there is provided a solely flower is presented in a kind of view picture, spends width across whole cloth cover wide cut, flower pattern
Third dimension is strong, has the only paper web manufacturing process of big jacquard weave of more strong visual impact.
A kind of only paper web manufacturing process of big jacquard weave, it is characterised in that comprise the following steps：
（One）Raw material prepares：A kind of big only paper web manufacturing process of jacquard weave according to claim 1, it is characterised in that former
Material prepare in from JC60 bleached yarns as warp thread, using the yarn of two kinds of models of c40 and JC60 as weft yarn, the color of weft yarn according to
The tone of digital image selects；
（Two）Artistic conception processing：
（1）Figured pattern to be knitted is imported among jacquard weaving CAD system；The true color image of software approval is changed into, then will
Image is transformed into HSL working spaces from RGB working spaces；
（2）Picture is sheared, combined and modified, makes image according to the size adjusting of finished product and positions fabric at image
Position；
（3）According to the color of pattern, the parallel Spot Channel of particular color is selected, by picture breakdown into several color multichannel
Monochrome image, formed color separation original text；
（4）Time distribution of the bright of image frame, blindstory is adjusted, and several color is set according to technological requirement, by step（3）In
Color separation original text carries out color merger, establishes the Yarn color tissue bank of figured texture weave structure；
（5）Some colors formed after color separation are combined into corresponding colored gray scale, the electronics of particular organization is generated by computer
Data of pattern card；The intertwined point of fabric Electronic card data is counted, meets through, broadwise while passs according to design requirement design
The random knot increased connects tissue, determines that node positions by software, and knot contact position carried out into patten transformation, Yarn color tissue bank,
Required Electronic card data are formed after integration；
（Three）Knit preceding pretreatment：It is described knit before pretreatment include warping process, sizing process and axle process, pass process；
（1）Warping process：On Ben Ningge SC-P type sectional warpers through lease reed part twist after beaming into slurry axle, warping machine speed
Control is at 250-285 revs/min；
（2）Sizing process：By step（1）Slurry axle carry out starching, from GA-390 type warp sizing machines, the double pressure starchings of double flute list leaching,
Pre- squeezing roller pressure setting value 13KN, main squeezing roller pressure setting value 16.2KN, workshop temperature control is at 25-30 DEG C, humidity control
For system in 65%-75%, main cylinder temperature is 60-90 DEG C；
（3）And axle process：By slurry axle good after starching after denting on machine and into beam of a loom；
（4）Pass process：Organizine on silk axle is passed and penetrated into heald and heald frame；
（Four）Electronic jacquard is weaved：
Jacquard is subjected to joint weaving with air-jet loom, plastics cardboard first is made in designed flower pattern before looming weaving, is pacified
On air-jet loom, weaved to obtain fabric after required parallel is ready to, by required weft preparing it is good after carry out
Weaving obtains product；
（Five）Fabric post-processes：
Fabric is detected, finds to include the fabric of knitting, knit more, winding problem with leakage in time, to gained after the completion of detection
Fabric carries out repairing flower, then puts fabric into row refining desizing, high-temperature shaping is then carried out to fabric, the high-temperature shaping includes one
Secondary sizing and secondary sizing, speed is 55-80 revs/min during refining, and temperature control is in 70 DEG C, drying degree during one-step building
65%, for temperature control at 90 DEG C, drying degree is 95%, and finally fabric is detected, and is put in storage during secondary sizing.
As present invention further optimization, the weft yarn includes：C40 greens yarn, c40 yellow yarn, JC60 browns yarn,
JC60 khaki dyed yarns, it is described through it is close be 152/cm, filling density is 85/cm, weft yarn arrangement 1:3:1:2, upper machine breadth is
320cm, total warp thread radical are 42000, and using upper and lower double-beam, warp thread ratio is 2:1.
Beneficial effects of the present invention：A kind of big only paper web manufacturing process of jacquard weave provided by the invention, fabric is whole after weaving
A solely flower is presented in width, spends wide across whole cloth cover wide cut, and flower pattern third dimension is strong, has more strong visual impact,
High-grade bed necessaries fabric is mainly used as, through user using well received, there is wide market prospects and good social benefit, can
Effectively improve the market competitiveness of enterprise.
Embodiment
Embodiment one
A kind of only paper web manufacturing process of big jacquard weave, it is characterised in that comprise the following steps：
（One）Raw material prepares：A kind of big only paper web manufacturing process of jacquard weave according to claim 1, it is characterised in that former
Material prepare in from JC60 bleached yarns as warp thread, using the yarn of two kinds of models of c40 and JC60 as weft yarn, the color of weft yarn according to
The tone of digital image selects.
（Two）Artistic conception processing：
（1）Figured pattern to be knitted is imported among jacquard weaving CAD system；The true color image of software approval is changed into, then will
Image is transformed into HSL working spaces from RGB working spaces；
（2）Picture is sheared, combined and modified, makes image according to the size adjusting of finished product and positions fabric at image
Position；
（3）According to the color of pattern, the parallel Spot Channel of particular color is selected, by picture breakdown into several color multichannel
Monochrome image, formed color separation original text；
（4）Time distribution of the bright of image frame, blindstory is adjusted, and several color is set according to technological requirement, by step（3）In
Color separation original text carries out color merger, establishes the Yarn color tissue bank of figured texture weave structure；
（5）Some colors formed after color separation are combined into corresponding colored gray scale, the electronics of particular organization is generated by computer
Data of pattern card；The intertwined point of fabric Electronic card data is counted, meets through, broadwise while passs according to design requirement design
The random knot increased connects tissue, determines that node positions by software, and knot contact position carried out into patten transformation, Yarn color tissue bank,
Required Electronic card data are formed after integration；
（Three）Knit preceding pretreatment：It is described knit before pretreatment include warping process, sizing process and axle process, pass process；
（1）Warping process：On Ben Ningge SC-P type sectional warpers through lease reed part twist after beaming into slurry axle, warping machine speed
Control is at 255 revs/min；
（2）Sizing process：By step（1）Slurry axle carry out starching, from GA-390 type warp sizing machines, the double pressure starchings of double flute list leaching,
Pre- squeezing roller pressure setting value 13KN, main squeezing roller pressure setting value 16.2KN, workshop temperature are controlled at 25 DEG C, and humid control exists
65%, main cylinder temperature is 68 DEG C；
（3）And axle process：By slurry axle good after starching after denting on machine and into beam of a loom；
（4）Pass process：Organizine on silk axle is passed and penetrated into heald and heald frame；
（Four）Electronic jacquard is weaved：
Jacquard is subjected to joint weaving with air-jet loom, plastics cardboard first is made in designed flower pattern before looming weaving, is pacified
On air-jet loom, weaved to obtain fabric after required parallel is ready to, by required weft preparing it is good after carry out
Weaving obtains product；
（Five）Fabric post-processes：
Fabric is detected, finds to include the fabric of knitting, knit more, winding problem with leakage in time, to gained after the completion of detection
Fabric carries out repairing flower, then puts fabric into row refining desizing, high-temperature shaping is then carried out to fabric, the high-temperature shaping includes one
Secondary sizing and secondary sizing, speed is 60 revs/min during refining, and for temperature control at 70 DEG C, drying degree is 65% during one-step building,
For temperature control at 90 DEG C, drying degree is 95%, and finally fabric is detected, and is put in storage during secondary sizing.
Weft yarn in the present embodiment includes：C40 greens yarn, c40 yellow yarn, JC60 browns yarn, JC60 khaki dyed yarns, it is described
Through it is close be 152/cm, filling density is 85/cm, weft yarn arrangement 1:3:1:2, upper machine breadth is 320cm, and total warp thread radical is
42000, using upper and lower double-beam, warp thread ratio is 2:1.
Embodiment two
A kind of only paper web manufacturing process of big jacquard weave, it is characterised in that comprise the following steps：
（One）Raw material prepares：A kind of big only paper web manufacturing process of jacquard weave according to claim 1, it is characterised in that former
Material prepare in from JC60 bleached yarns as warp thread, using the yarn of two kinds of models of c40 and JC60 as weft yarn, the color of weft yarn according to
The tone of digital image selects；
（Two）Artistic conception processing：
（1）Figured pattern to be knitted is imported among jacquard weaving CAD system；The true color image of software approval is changed into, then will
Image is transformed into HSL working spaces from RGB working spaces；
（2）Picture is sheared, combined and modified, makes image according to the size adjusting of finished product and positions fabric at image
Position；
（3）According to the color of pattern, the parallel Spot Channel of particular color is selected, by picture breakdown into several color multichannel
Monochrome image, formed color separation original text；
（4）Time distribution of the bright of image frame, blindstory is adjusted, and several color is set according to technological requirement, by step（3）In
Color separation original text carries out color merger, establishes the Yarn color tissue bank of figured texture weave structure；
（5）Some colors formed after color separation are combined into corresponding colored gray scale, the electronics of particular organization is generated by computer
Data of pattern card；The intertwined point of fabric Electronic card data is counted, meets through, broadwise while passs according to design requirement design
The random knot increased connects tissue, determines that node positions by software, and knot contact position carried out into patten transformation, Yarn color tissue bank,
Required Electronic card data are formed after integration；
（Three）Knit preceding pretreatment：It is described knit before pretreatment include warping process, sizing process and axle process, pass process；
（1）Warping process：On Ben Ningge SC-P type sectional warpers through lease reed part twist after beaming into slurry axle, warping machine speed
Control is at 250-285 revs/min；
（2）Sizing process：By step（1）Slurry axle carry out starching, from GA-390 type warp sizing machines, the double pressure starchings of double flute list leaching,
Pre- squeezing roller pressure setting value 13KN, main squeezing roller pressure setting value 16.2KN, workshop temperature are controlled at 28 DEG C, and humid control exists
70%, main cylinder temperature is 80 DEG C；
（3）And axle process：By slurry axle good after starching after denting on machine and into beam of a loom；
（4）Pass process：Organizine on silk axle is passed and penetrated into heald and heald frame；
（Four）Electronic jacquard is weaved：
Jacquard is subjected to joint weaving with air-jet loom, plastics cardboard first is made in designed flower pattern before looming weaving, is pacified
On air-jet loom, weaved to obtain fabric after required parallel is ready to, by required weft preparing it is good after carry out
Weaving obtains product；
（Five）Fabric post-processes：
Fabric is detected, finds to include the fabric of knitting, knit more, winding problem with leakage in time, to gained after the completion of detection
Fabric carries out repairing flower, then puts fabric into row refining desizing, high-temperature shaping is then carried out to fabric, the high-temperature shaping includes one
Secondary sizing and secondary sizing, speed is 76 revs/min during refining, and for temperature control at 70 DEG C, drying degree is 65% during one-step building,
For temperature control at 90 DEG C, drying degree is 95%, and finally fabric is detected, and is put in storage during secondary sizing.
Weft yarn includes in the present embodiment：C40 greens yarn, c40 yellow yarn, JC60 browns yarn, JC60 khaki dyed yarns, the warp
Close is 152/cm, and filling density is 85/cm, weft yarn arrangement 1:3:1:2, upper machine breadth is 320cm, and total warp thread radical is
42000, using upper and lower double-beam, warp thread ratio is 2:1.
Embodiment three
A kind of only paper web manufacturing process of big jacquard weave, it is characterised in that comprise the following steps：
（One）Raw material prepares：A kind of big only paper web manufacturing process of jacquard weave according to claim 1, it is characterised in that former
Material prepare in from JC60 bleached yarns as warp thread, using the yarn of two kinds of models of c40 and JC60 as weft yarn, the color of weft yarn according to
The tone of digital image selects；
（Two）Artistic conception processing：
（1）Figured pattern to be knitted is imported among jacquard weaving CAD system；The true color image of software approval is changed into, then will
Image is transformed into HSL working spaces from RGB working spaces；
（2）Picture is sheared, combined and modified, makes image according to the size adjusting of finished product and positions fabric at image
Position；
（3）According to the color of pattern, the parallel Spot Channel of particular color is selected, by picture breakdown into several color multichannel
Monochrome image, formed color separation original text；
（4）Time distribution of the bright of image frame, blindstory is adjusted, and several color is set according to technological requirement, by step（3）In
Color separation original text carries out color merger, establishes the Yarn color tissue bank of figured texture weave structure；
（5）Some colors formed after color separation are combined into corresponding colored gray scale, the electronics of particular organization is generated by computer
Data of pattern card；The intertwined point of fabric Electronic card data is counted, meets through, broadwise while passs according to design requirement design
The random knot increased connects tissue, determines that node positions by software, and knot contact position carried out into patten transformation, Yarn color tissue bank,
Required Electronic card data are formed after integration；
（Three）Knit preceding pretreatment：It is described knit before pretreatment include warping process, sizing process and axle process, pass process；
（1）Warping process：On Ben Ningge SC-P type sectional warpers through lease reed part twist after beaming into slurry axle, warping machine speed
Control is at 285 revs/min；
（2）Sizing process：By step（1）Slurry axle carry out starching, from GA-390 type warp sizing machines, the double pressure starchings of double flute list leaching,
Pre- squeezing roller pressure setting value 13KN, main squeezing roller pressure setting value 16.2KN, workshop temperature are controlled at 30 DEG C, and humid control exists
75%, main cylinder temperature is 90 DEG C；
（3）And axle process：By slurry axle good after starching after denting on machine and into beam of a loom；
（4）Pass process：Organizine on silk axle is passed and penetrated into heald and heald frame；
（Four）Electronic jacquard is weaved：
Jacquard is subjected to joint weaving with air-jet loom, plastics cardboard first is made in designed flower pattern before looming weaving, is pacified
On air-jet loom, weaved to obtain fabric after required parallel is ready to, by required weft preparing it is good after carry out
Weaving obtains product；
（Five）Fabric post-processes：
Fabric is detected, finds to include the fabric of knitting, knit more, winding problem with leakage in time, to gained after the completion of detection
Fabric carries out repairing flower, then puts fabric into row refining desizing, high-temperature shaping is then carried out to fabric, the high-temperature shaping includes one
Secondary sizing and secondary sizing, speed is 80 revs/min during refining, and for temperature control at 70 DEG C, drying degree is 65% during one-step building,
For temperature control at 90 DEG C, drying degree is 95%, and finally fabric is detected, and is put in storage during secondary sizing.
Weft yarn includes in the present embodiment：C40 greens yarn, c40 yellow yarn, JC60 browns yarn, JC60 khaki dyed yarns, the warp
Close is 152/cm, and filling density is 85/cm, weft yarn arrangement 1:3:1:2, upper machine breadth is 320cm, and total warp thread radical is
42000, using upper and lower double-beam, warp thread ratio is 2:1.
A kind of big only paper web manufacturing process of jacquard weave provided by the invention, a solely flower, flower is presented in fabric view picture after weaving
For width across whole cloth cover wide cut, flower pattern third dimension is strong, has more strong visual impact, is mainly used as high-grade bed necessaries face
Material, through user using well received, there is wide market prospects and good social benefit, the market of enterprise can be effectively improved
Competitiveness.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the invention is not limited in any way for above-described embodiment, all to be obtained by the way of equivalent substitution or equivalent transformation
Technical scheme, all fall within protection scope of the present invention.
Claims (2)
1. a kind of only paper web manufacturing process of big jacquard weave, it is characterised in that comprise the following steps：
（One）Raw material prepares：A kind of big only paper web manufacturing process of jacquard weave according to claim 1, it is characterised in that former
Material prepare in from JC60 bleached yarns as warp thread, using the yarn of two kinds of models of c40 and JC60 as weft yarn, the color of weft yarn according to
The tone of digital image selects；
（Two）Artistic conception processing：
（1）Figured pattern to be knitted is imported among jacquard weaving CAD system；The true color image of software approval is changed into, then will
Image is transformed into HSL working spaces from RGB working spaces；
（2）Picture is sheared, combined and modified, makes image according to the size adjusting of finished product and positions fabric at image
Position；
（3）According to the color of pattern, the parallel Spot Channel of particular color is selected, by picture breakdown into several color multichannel
Monochrome image, formed color separation original text；
（4）Time distribution of the bright of image frame, blindstory is adjusted, and several color is set according to technological requirement, by step（3）In
Color separation original text carries out color merger, establishes the Yarn color tissue bank of figured texture weave structure；
（5）Some colors formed after color separation are combined into corresponding colored gray scale, the electronics of particular organization is generated by computer
Data of pattern card；The intertwined point of fabric Electronic card data is counted, meets through, broadwise while passs according to design requirement design
The random knot increased connects tissue, determines that node positions by software, and knot contact position carried out into patten transformation, Yarn color tissue bank,
Required Electronic card data are formed after integration；
（Three）Knit preceding pretreatment：It is described knit before pretreatment include warping process, sizing process and axle process, pass process；
（1）Warping process：On Ben Ningge SC-P type sectional warpers through lease reed part twist after beaming into slurry axle, warping machine speed
Control is at 250-285 revs/min；
（2）Sizing process：By step（1）Slurry axle carry out starching, from GA-390 type warp sizing machines, the double pressure starchings of double flute list leaching,
Pre- squeezing roller pressure setting value 13KN, main squeezing roller pressure setting value 16.2KN, workshop temperature control is at 25-30 DEG C, humidity control
For system in 65%-75%, main cylinder temperature is 60-90 DEG C；
（3）And axle process：By slurry axle good after starching after denting on machine and into beam of a loom；
（4）Pass process：Organizine on silk axle is passed and penetrated into heald and heald frame；
（Four）Electronic jacquard is weaved：
Jacquard is subjected to joint weaving with air-jet loom, plastics cardboard first is made in designed flower pattern before looming weaving, is pacified
On air-jet loom, weaved to obtain fabric after required parallel is ready to, by required weft preparing it is good after carry out
Weaving obtains product；
（Five）Fabric post-processes：
Fabric is detected, finds to include the fabric of knitting, knit more, winding problem with leakage in time, to gained after the completion of detection
Fabric carries out repairing flower, then puts fabric into row refining desizing, high-temperature shaping is then carried out to fabric, the high-temperature shaping includes one
Secondary sizing and secondary sizing, speed is 55-80 revs/min during refining, and temperature control is in 70 DEG C, drying degree during one-step building
65%, for temperature control at 90 DEG C, drying degree is 95%, and finally fabric is detected, and is put in storage during secondary sizing.
2. a kind of big only paper web manufacturing process of jacquard weave according to claim 1, it is characterised in that the weft yarn includes：
C40 greens yarn, c40 yellow yarn, JC60 browns yarn, JC60 khaki dyed yarns, it is described through it is close be 152/cm, filling density is 85/cm,
Weft yarn arrangement is 1:3:1:2, upper machine breadth is 320cm, and total warp thread radical is 42000, and using upper and lower double-beam, warp thread ratio is
2:1。
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| CN201711208841.1A CN107841816A (en) | 2017-11-27 | 2017-11-27 | A kind of only paper web manufacturing process of big jacquard weave |
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| CN201711208841.1A CN107841816A (en) | 2017-11-27 | 2017-11-27 | A kind of only paper web manufacturing process of big jacquard weave |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108823743A (en) * | 2018-07-10 | 2018-11-16 | 石狮市三益织造染整有限公司 | The manufacturing process of the ventilative flower-shape polyester fabric of grid |
| CN110983546A (en) * | 2019-11-21 | 2020-04-10 | 上海永得商标包装印务有限公司 | Digital weaving method |
| CN113046887A (en) * | 2021-03-12 | 2021-06-29 | 江苏明源纺织有限公司 | Low-cost single-width jacquard mounting process |
| CN113862866A (en) * | 2021-10-27 | 2021-12-31 | 山东魏桥嘉嘉家纺有限公司 | Large-jacquard full-width flower-enclosure home textile suite and preparation method thereof |
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| CN106012214A (en) * | 2016-06-16 | 2016-10-12 | 江苏悦达纺织集团有限公司 | Jacquard acetic acid filament home textile fabric and production method thereof |
Cited By (4)
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