CN103806197A - Production process of highly anti-pilling weaved photograph brocade fabric - Google Patents
Production process of highly anti-pilling weaved photograph brocade fabric Download PDFInfo
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- CN103806197A CN103806197A CN201410064378.8A CN201410064378A CN103806197A CN 103806197 A CN103806197 A CN 103806197A CN 201410064378 A CN201410064378 A CN 201410064378A CN 103806197 A CN103806197 A CN 103806197A
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Abstract
The invention discloses a production process of a highly anti-pilling weaved photograph brocade fabric. The production process sequentially includes the steps of collecting materials, designing images, establishing a color tissue bank, enabling yarn design to be parameterized, downloading pattern types, carrying out weaving and the like. Through utilization of the digital silk-weaved photograph and multi-primary-color jacquard weaving principle, the weaving technology is used in cooperation with the textile materials with excellent performance, a weaving machine is controlled to carry out weaving through the application of computer intellectualized design and transformation and innovation on the weaving machine in a new weaving process, and consequently novel and multipurpose highly anti-pilling high-grade decorative cultural and artistic fabric products with high-grade wrap yarns and high density are manufactured. The design of colors of the yarns of the fabric is parameterized. Multi-primary-color yarns are intersected and overlaid corresponding to the number of primary colors of colors so that maximum color changes can be generated through minimum color yarns. By means of the multi-primary-color ink-jet printing and coloring principle and according to the color and layers of an original works, the neural network and a genetic algorithm are organically combined to establish a design mode which can be used for weaving the color fabric by using a holographic structure to replace a traditional woven fabric structure.
Description
[technical field]
The present invention relates to the technical field of the production technology of the picture scape picture-weaving in silk fabric of the technical field, particularly high anti-fluffing and anti-pilling of picture scape picture-weaving in silk fabric.
[background technology]
The extensive use of digital information technology is the important symbol of current social development, weaving silk industry makes an exception not, almost permeate the every field of the industries such as spinning filature, face weave, finishing process in printing and dye-ing, it is technical progress of industry, promote core competitiveness, adjust the product industrial structure, promote the important means of economic transition.This project is applied as emphasis with number as the industrialization development of scape Brocade Weaving, study and improve the through engineering approaches technology of silk number as scape picture-weaving in silk, promote product development and the industry application demonstration of silk number as scape picture-weaving in silk, current industry product up-gradation, upgrading synergy and economic transition are had to positive promotion impetus.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, a kind of production technology of picture scape picture-weaving in silk fabric of high anti-fluffing and anti-pilling is proposed, can use digital silk weaving as scape and many primary colors jacquard weaving principle, woven technology is combined with the textile material of excellent performance, new weaving process method is weaved by weaving loom modification being reformed and used Computerized intelligent design control loom, and weaving goes out high through highly dense, the novelty of high anti-fluffing and anti-pilling, the high-grade decoration of multipurpose, culture and arts fabric product.
For achieving the above object, the present invention proposes a kind of production technology of picture scape picture-weaving in silk fabric of high anti-fluffing and anti-pilling, comprise the following steps successively:
A) first collect a large amount of materials, from material, choose a theme, definite theme is first beaten to figure, then picture scanning is entered to computer or directly picture is revised in Photoshop to design;
B) image designing is imported to Jcad software, selected image is converted to HSL space from rgb space, by the former chromatic number comprising in computer automatic decision input picture;
C) according to the color of pattern, undertaken mutual, stacked by many primary colors yarn, make every effort to produce the most multicoloured variation with minimum look silk, reach the color texture storehouse of its complete chromatogram effect, described many primary colors yarn is the mixing of any 3～8 kinds of color yarns in reddish blue, red, yellow, black, green, light blue, yellowish, white yarn;
D) adopt the Intelligent Control Theory based on fuzzy logic inference, artificial neural network and genetic algorithms, according to the color of target pattern and former chromatic number, find optimum match colors;
E) by the design parameter of textiles Yarn color, select the many primary colors Spot Channel through, parallel of set particular color, arbitrary target image is followed to many primary colors color separation principle and carry out color separation, bright, the blindstory of adjusting picture distribute, and according to colored chromatogram and technological requirement setpoint color, the color merger of the circumstances in which people get things ready for a trip of going forward side by side, the former chromatic number in described many primary colors Spot Channel and many primary colors color separation principle is any 3～8 kinds of blend of colors in reddish blue, red, yellow, black, green, light blue, yellowish, white;
F) the automatic bonded fabric organization rule of computer, selects suitable dyed yarn and tissue automatically, reaches the level, texture and the style of writing effect that retain original work;
G) set up the Design Mode with holographic organization replacement conventional fabrics institutional framework that can select for coloured fabrics;
H) download the complete colored type input board of design and weave controller, use digital silk weaving as scape and many primary colors jacquard weaving principle, adopt natural mulberry silk as warp thread, adopt terylene thread, polypropylene fiber silk, POLYAMIDE YARNS look to spin the mixed yarn of making of reeling of taking of weak twist and obtain picture scape picture-weaving in silk fabric as weft weaving;
I) complete sale and the service as scape picture-weaving in silk fabric by the CAD based on Internet and intranet, CAM integrated system.
As preferably, in described step b), use digital image processing techniques image to be changed into the rgb image of computer approval, and according to the visual effect of colorimetry principle and human eye, image is converted to HSL space from rgb space.
As preferably, described step h) middle warp thread adopts mulberry silk, every centimetre, described mulberry silk has 6.8 twists, the density of warp thread is 110～120 pieces/centimetre, terylene thread in weft yarn adopts five jiaos of shaped filaments of terylene of 50D, every centimetre of five jiaos of shaped filaments of terylene have 2.5 twists, described polypropylene fiber silk adopts the polypropylene fibre TRIANGLE PROFILE of 50D, every centimetre of polypropylene fibre TRIANGLE PROFILE has 2.0 twists, POLYAMIDE YARNS adopts the chinlon filament of 50D, every centimetre of POLYAMIDE YARNS has 3.0 twists, and the density of weft yarn is 180～305 pieces/centimetre.
Beneficial effect of the present invention: the present invention is by using digital silk weaving as scape and many primary colors jacquard weaving principle, woven technology is combined with the textile material of excellent performance, new weaving process method is weaved by weaving loom modification being reformed and used Computerized intelligent design control loom, weaving goes out high through highly dense, the novelty of high anti-fluffing and anti-pilling, multipurpose is high-grade decorates, culture and arts fabric product, by the design parameter of fabric yarn color, by the former chromatic number of the corresponding color of many primary colors yarn, carry out mutual, stacked, realize with minimum look silk and produce the most multicoloured variation, use for reference the color production theory of many primary colors inkjet printing, according to the color of original work, level, neutral net is organically combined with genetic algorithm, set up the holographic organization with 8 primary colors yarn designs, substitute the Design Mode of conventional fabrics institutional framework.
[specific embodiment]
The production technology of the picture scape picture-weaving in silk fabric of a kind of high anti-fluffing and anti-pilling of the present invention, comprises the following steps successively:
A) first collect a large amount of materials, from material, choose a theme, definite theme is first beaten to figure, then picture scanning is entered to computer or directly picture is revised in Photoshop to design;
B) image designing is imported to Jcad software, selected image is converted to HSL space from rgb space, by the former chromatic number comprising in computer automatic decision input picture;
C) according to the color of pattern, undertaken mutual, stacked by many primary colors yarn, make every effort to produce the most multicoloured variation with minimum look silk, reach the color texture storehouse of its complete chromatogram effect, described many primary colors yarn is the mixing of any 3～8 kinds of color yarns in reddish blue, red, yellow, black, green, light blue, yellowish, white yarn;
D) adopt the Intelligent Control Theory based on fuzzy logic inference, artificial neural network and genetic algorithms, according to the color of target pattern and former chromatic number, find optimum match colors;
E) by the design parameter of textiles Yarn color, select the many primary colors Spot Channel through, parallel of set particular color, arbitrary target image is followed to many primary colors color separation principle and carry out color separation, bright, the blindstory of adjusting picture distribute, and according to colored chromatogram and technological requirement setpoint color, the color merger of the circumstances in which people get things ready for a trip of going forward side by side, the former chromatic number in described many primary colors Spot Channel and many primary colors color separation principle is any 3～8 kinds of blend of colors in reddish blue, red, yellow, black, green, light blue, yellowish, white;
F) the automatic bonded fabric organization rule of computer, selects suitable dyed yarn and tissue automatically, reaches the level, texture and the style of writing effect that retain original work;
G) set up the Design Mode with holographic organization replacement conventional fabrics institutional framework that can select for coloured fabrics;
H) download the complete colored type input board of design and weave controller, use digital silk weaving as scape and many primary colors jacquard weaving principle, adopt natural mulberry silk as warp thread, adopt terylene thread, polypropylene fiber silk, POLYAMIDE YARNS look to spin the mixed yarn of making of reeling of taking of weak twist and obtain picture scape picture-weaving in silk fabric as weft weaving;
I) complete sale and the service as scape picture-weaving in silk fabric by the CAD based on Internet and intranet, CAM integrated system.
In described step b), use digital image processing techniques image to be changed into the rgb image of computer approval, and according to the visual effect of colorimetry principle and human eye, image is converted to HSL space from rgb space, described step h) middle warp thread adopts mulberry silk, every centimetre, described mulberry silk has 6.8 twists, the density of warp thread is 110～120 pieces/centimetre, terylene thread in weft yarn adopts five jiaos of shaped filaments of terylene of 50D, every centimetre of five jiaos of shaped filaments of terylene have 2.5 twists, described polypropylene fiber silk adopts the polypropylene fibre TRIANGLE PROFILE of 50D, every centimetre of polypropylene fibre TRIANGLE PROFILE has 2.0 twists, POLYAMIDE YARNS adopts the chinlon filament of 50D, every centimetre of POLYAMIDE YARNS has 3.0 twists, the density of weft yarn is 180～305 pieces/centimetre.
Product technology quality index
1, number of colours≤8 primary colors of the digital production overall process dyed yarn (silk) based on many primary colors jacquard weaving is (reddish blue, red, yellow, black, green, light blue, yellowish, white), set up the Yarn color tissue bank of the jacquard fabric institutional framework of corresponding and 8 former colour matchings, meet the Design Mode that substitutes conventional fabrics institutional framework from the holographic organization of wound.
2, the digital product based on many primary colors jacquard weaving (wherein five primaries) of the present invention's trial-production dyes the detection of material inspection center through Zhejiang ecological textile forbidding, and major technique quality index is as follows:
1. ultimate strength: warp-wise >=819N, broadwise >=2554N;
2. specification deviation ratio: warp-wise-2.0%, broadwise-0.8%;
3. mass area ratio deviation ratio: 153g/m2;
4. aberration: 4-5 level;
5. COLOR FASTNESS: color fastness to light: 4-5 level;
Colour fastness to rubbing: 4 grades of warp-wises, broadwise 4-5 level;
6. anti-fluffing and anti-pilling: 4-5 level;
7. content of formaldehyde≤75mg/kg;
8. meet GB/T18401-2010 " national general safety technical code for textile products " requirement.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (3)
1. a production technology for the picture scape picture-weaving in silk fabric of high anti-fluffing and anti-pilling, comprises the following steps successively:
A) first collect a large amount of materials, from material, choose a theme, definite theme is first beaten to figure, then picture scanning is entered to computer or directly picture is revised in Photoshop to design;
B) image designing is imported to Jcad software, selected image is converted to HSL space from rgb space, by the former chromatic number comprising in computer automatic decision input picture;
C) according to the color of pattern, undertaken mutual, stacked by many primary colors yarn, make every effort to produce the most multicoloured variation with minimum look silk, reach the color texture storehouse of its complete chromatogram effect, described many primary colors yarn is the mixing of any 3～8 kinds of color yarns in reddish blue, red, yellow, black, green, light blue, yellowish, white yarn;
D) adopt the Intelligent Control Theory based on fuzzy logic inference, artificial neural network and genetic algorithms, according to the color of target pattern and former chromatic number, find optimum match colors;
E) by the design parameter of textiles Yarn color, select the many primary colors Spot Channel through, parallel of set particular color, arbitrary target image is followed to many primary colors color separation principle and carry out color separation, bright, the blindstory of adjusting picture distribute, and according to colored chromatogram and technological requirement setpoint color, the color merger of the circumstances in which people get things ready for a trip of going forward side by side, the former chromatic number in described many primary colors Spot Channel and many primary colors color separation principle is any 3～8 kinds of blend of colors in reddish blue, red, yellow, black, green, light blue, yellowish, white;
F) the automatic bonded fabric organization rule of computer, selects suitable dyed yarn and tissue automatically, reaches the level, texture and the style of writing effect that retain original work;
G) set up the Design Mode with holographic organization replacement conventional fabrics institutional framework that can select for coloured fabrics;
H) download the complete colored type input board of design and weave controller, use digital silk weaving as scape and many primary colors jacquard weaving principle, adopt natural mulberry silk as warp thread, adopt terylene thread, polypropylene fiber silk, POLYAMIDE YARNS look to spin the mixed yarn of making of reeling of taking of weak twist and obtain picture scape picture-weaving in silk fabric as weft weaving;
I) complete sale and the service as scape picture-weaving in silk fabric by the CAD based on Internet and intranet, CAM integrated system.
2. the production technology of the picture scape picture-weaving in silk fabric of a kind of high anti-fluffing and anti-pilling as claimed in claim 1, it is characterized in that: in described step b), use digital image processing techniques image to be changed into the rgb image of computer approval, and according to the visual effect of colorimetry principle and human eye, image is converted to HSL space from rgb space.
3. a kind of production technology of picture scape picture-weaving in silk fabric of high anti-fluffing and anti-pilling as described in claim 1, it is characterized in that: described step h) middle warp thread adopts mulberry silk, every centimetre, described mulberry silk has 6.8 twists, the density of warp thread is 110～120 pieces/centimetre, terylene thread in weft yarn adopts five jiaos of shaped filaments of terylene of 50D, every centimetre of five jiaos of shaped filaments of terylene have 2.5 twists, described polypropylene fiber silk adopts the polypropylene fibre TRIANGLE PROFILE of 50D, every centimetre of polypropylene fibre TRIANGLE PROFILE has 2.0 twists, POLYAMIDE YARNS adopts the chinlon filament of 50D, every centimetre of POLYAMIDE YARNS has 3.0 twists, the density of weft yarn is 180～305 pieces/centimetre.
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| CN201410064378.8A CN103806197B (en) | 2014-02-25 | 2014-02-25 | A kind of production technology of picture scape tapestry fabric of high anti-fluffing and anti-pilling |
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| CN201410064378.8A CN103806197B (en) | 2014-02-25 | 2014-02-25 | A kind of production technology of picture scape tapestry fabric of high anti-fluffing and anti-pilling |
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Cited By (12)
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| CN104032440A (en) * | 2014-06-23 | 2014-09-10 | 浙江理工大学 | Preparation process for compound digital crepe |
| CN105063853A (en) * | 2015-08-14 | 2015-11-18 | 魏桥纺织股份有限公司 | Color woven photograph brocade and manufacturing method thereof |
| CN105369440A (en) * | 2015-12-03 | 2016-03-02 | 太仓圣丹绒服装有限公司 | Blending fabric material |
| CN105951256A (en) * | 2016-06-17 | 2016-09-21 | 苏州汪永亨丝绸科技文化有限公司 | Weaving device and technology for novel hand-stitching pattern forming |
| CN106757649A (en) * | 2016-12-12 | 2017-05-31 | 罗莱生活科技股份有限公司 | A kind of automatic system and method for replicating of jacquard fabrics line version |
| CN106757681A (en) * | 2016-12-09 | 2017-05-31 | 浙江理工大学 | A kind of full color through colour-rendering jacquard fabric method for designing |
| CN106801286A (en) * | 2016-12-09 | 2017-06-06 | 浙江理工大学 | A kind of multicolored warp figurative jacquard is used for the woven automatic fabric pattern design method of full-color image |
| CN107299443A (en) * | 2016-04-14 | 2017-10-27 | 苏州汪永亨丝绸科技文化有限公司 | A kind of weaving process of new picture-weaving in silk |
| CN107841816A (en) * | 2017-11-27 | 2018-03-27 | 江苏明源纺织有限公司 | A kind of only paper web manufacturing process of big jacquard weave |
| CN109063781A (en) * | 2018-08-14 | 2018-12-21 | 浙江理工大学 | A kind of fuzzy image Fabric Design method of imitative natural colour function and form |
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Cited By (15)
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|---|---|---|---|---|
| CN104032440A (en) * | 2014-06-23 | 2014-09-10 | 浙江理工大学 | Preparation process for compound digital crepe |
| CN105063853A (en) * | 2015-08-14 | 2015-11-18 | 魏桥纺织股份有限公司 | Color woven photograph brocade and manufacturing method thereof |
| CN105369440A (en) * | 2015-12-03 | 2016-03-02 | 太仓圣丹绒服装有限公司 | Blending fabric material |
| CN107299443A (en) * | 2016-04-14 | 2017-10-27 | 苏州汪永亨丝绸科技文化有限公司 | A kind of weaving process of new picture-weaving in silk |
| CN105951256A (en) * | 2016-06-17 | 2016-09-21 | 苏州汪永亨丝绸科技文化有限公司 | Weaving device and technology for novel hand-stitching pattern forming |
| CN106801286A (en) * | 2016-12-09 | 2017-06-06 | 浙江理工大学 | A kind of multicolored warp figurative jacquard is used for the woven automatic fabric pattern design method of full-color image |
| CN106757681A (en) * | 2016-12-09 | 2017-05-31 | 浙江理工大学 | A kind of full color through colour-rendering jacquard fabric method for designing |
| CN106757649A (en) * | 2016-12-12 | 2017-05-31 | 罗莱生活科技股份有限公司 | A kind of automatic system and method for replicating of jacquard fabrics line version |
| CN106757649B (en) * | 2016-12-12 | 2019-03-15 | 罗莱生活科技股份有限公司 | A kind of system and method that jacquard fabrics line version replicates automatically |
| CN107841816A (en) * | 2017-11-27 | 2018-03-27 | 江苏明源纺织有限公司 | A kind of only paper web manufacturing process of big jacquard weave |
| CN109063781A (en) * | 2018-08-14 | 2018-12-21 | 浙江理工大学 | A kind of fuzzy image Fabric Design method of imitative natural colour function and form |
| CN112831874A (en) * | 2021-01-06 | 2021-05-25 | 东华大学 | Heuristic spun yarn joint scheduling method based on single-spindle monitoring |
| CN112831874B (en) * | 2021-01-06 | 2022-06-28 | 东华大学 | Heuristic spun yarn joint scheduling method based on single-spindle monitoring |
| CN115874321A (en) * | 2023-01-29 | 2023-03-31 | 江苏卓鹏智能机电有限公司 | Self-adaptive management method and system for improving yarn quality |
| CN115874321B (en) * | 2023-01-29 | 2023-05-30 | 江苏卓鹏智能机电有限公司 | Self-adaptive management method and system for improving yarn quality |
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