CN103728901A - Electronic jacquard machine control system and method based on multi-loop data transmission - Google Patents
Electronic jacquard machine control system and method based on multi-loop data transmission Download PDFInfo
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Abstract
The invention discloses an electronic jacquard machine control system and method based on multi-loop data transmission. The control system comprises a main controller and a plurality of multi-loop conversion modules in series connection with the main controller, the multi-loop conversion modules are respectively provided with a plurality of displacement sub-loop units in parallel, each displacement sub-loop unit comprises a plurality of synchronous displacement registers which are in series connection, each synchronous displacement register is connected with an electromagnetic needle selection drive circuit, and each multi-loop conversion module comprises one or more serial-in parallel-out displacement registers connected in series and parallel-in serial-out displacement registers equal to the serial-in parallel-out displacement registers in number. The main controller serves as the data transmission starting point, a needle selection assembly serves as the data transmission terminal point, intermediate links are achieved completely through digital circuit hardware, data transmission paths are shortened on the premise that system complexity is not increased, and reliability and stability of the control system are improved.
Description
Technical field
The present invention relates to a kind of electronic jacquard machine control system and method, particularly relate to a kind of electronic jacquard machine control system and method based on multiloop data transmission.
Background technology
Electronic jacquard machine is in evolution in recent years, many new process technologies have been there are, but simultaneously also there has been higher requirement in market to its technical feature and aspects such as using sexual valence, large needle was counted the aspect market demands such as high sley and was more contained at a high speed especially near one or two years.Therefore improving the technical feature of jacquard itself and job stability seems and is even more important.Electronic jacquard machine belongs to the product that a kind of hi-tech of machinery, electronics and the integrated unification of software height requires, and exists the electromagnetic environment of operation complicated, the huge and reference mark error rate requirement high of the amount at reference mark.
Jacquard is controlled pin number from tens pins to 24768 pins not etc., and every pin is a reference mark and every bit just needs a data to control.All data all will be transferred to performance element from control module by data transmission channel.Data will be passed through a large amount of shift registers in transmitting procedure.Every physically 8 pins (8 bit shift register) are independently PCB, and these all PCB are cascaded by winding displacement and connector.For data transmission, conventionally adopt following several structures at present:
1, single loop pattern:
This pattern is that all shift register concatenation are formed to a long shift register string together.Such as the jacquard of 5120 pins, need to use 640(5120/8) individual shift register; 12288 pins need to be used 1536 shift registers, and these registers are cascaded, and its structure as shown in Figure 1.
Single loop pattern has advantage simple in structure, with low cost on circuit, but due to the restriction of structure, causes data in transmitting procedure, has following defect:
(1), data link is long: all shift register concatenation together, mean that the data bit of transmission will be passed through all shift registers.According to the length computation of data line physically, 5120 its physical length of pin jacquard will reach 50 meters of left and right, and 12288 pins reach 120 meters of left and right.So data link is oversize, the probability being disturbed is very large, in practical engineering application, often occurs that data are disturbed, difficult and complicated cases that can not looking up the fault point;
(2), in transmission link because every 8 pins just have a connector, so tie point is many, certain some loose contact, will cause that follow-up all data are destroyed.
2, multi-stage data transmission mode:
In order to shorten the length of the physical pathway of data transmission, data transmission has been divided into multistage transmission, its sketch is as shown in Figure 2.Multi-stage data transmission mode principle of work: electromagnetic needle selection controller unit is completed by single-chip microcomputer, is controlled the electromagnetic needle selection parts of 8 pins by this single-chip microcomputer.The electromagnetic needle selection parts of whole system are divided into many groups, and each group is completed by embedded subsystem, i.e. packeting controller; Before jacquard starts to weave, master controller by grouping, is transferred to each packeting controller by data, and packeting controller arrives each electromagnetic needle selection control module by Data dissemination again, and electromagnetic needle selection control module is stored in internal memory space by data.Jacquard, in weaving process, is directly directly controlled electromagnetic needle selection parts from its internal storage space reading out data, there is no the transmitting procedure of data in weaving process.
Such scheme has certain effect really for the unfailing performance aspect that shortens data transfer path raising data transmission, but analyzes with regard to overall performance and reliability, and above-mentioned transmission mode exists following defect:
(1) system hardware, software configuration complexity: data transmission has been divided into three grades, and every one-level all adopts embedded system or single-chip microcomputer to be responsible for the transmitting-receiving of data.Every one-level needs a set of software to support its work, and circuit structure and software configuration complicacy increase greatly, later maintenance difficulty;
(2) use a large amount of single-chip microcomputers: every 8 pins of electromagnetic needle selector just need a slice single-chip microcomputer, and the jacquard of 5120 pins just needs 640 single-chip microcomputers, and 12288 pin jacquards just need 1536 single-chip microcomputers.Single-chip microcomputer long-time intensive work under the environment of electromagnetic environment complexity, high temperature, high humidity that quantity is huge, its Stability and dependability can decline greatly;
(3) data storage can not satisfy the demands: this scheme adopts the mode of working after first deposit data, and the single-chip microcomputer adopting in this system can only be the chip of little encapsulation, be subject to volume and cost restriction can not adopt large even larger encapsulation, and the storage unit capacity of the single-chip microcomputer inside of little encapsulation is generally all very little, memory data output is limited.And several thousand little latitudes of weaving flower type file on market now, large hundreds of thousands latitude, to the demand of single-chip microcomputer also from tens KB to hundreds of KB, so common single-chip microcomputer can not be competent at substantially.
3, packet transfer mode:
In order to shorten the path of data transmission, just the electromagnetic needle selection assembly in whole equipment is divided into many groups, every group has a set of embedded system to transmit data nearby, and its embodiment is as shown in Figure 3 and Figure 4.
Mainly there is following defect:
1) limited amount of electromagnetic needle selection grouping: in Fig. 3, though there is shortening in the path of data transmission, but the path of packets inner is still still relatively long, can not increase more number of packet and shorten path, thereby the Stability and dependability of data transmission improves limited;
2) system architecture complexity is large: in order to make up supplying of Fig. 3 scheme, can take the scheme of Fig. 4, with this, increase the quantity of grouping, further shorten the path of data transmission, improve its reliability.But this scheme adopts multistage embedded system to control, and has increased the hardware and software complexity of system, and maintenance difficulties strengthens;
3) multistage embedded system is controlled, and each grouping all will increase storage area separately, thereby the cost of whole system is high.
All improvement of doing for the Stability and dependability energy aspect of data transmission are at present confined to the control mode of above-mentioned hierarchical transmission and transmitted in packets substantially.No matter and classification or divide into groups all can not be avoided its intrinsic defect.
In view of this, the inventor studies this, develops specially a kind of electronic jacquard machine control system and method based on multiloop data transmission, and this case produces thus.
Summary of the invention
The object of this invention is to provide a kind of electronic jacquard machine control system and method based on multiloop data transmission, under the prerequisite that does not increase system complexity, shorten the transmission path of data, improve the reliability and stability of electronic jacquard machine control system.
To achieve these goals, solution of the present invention is:
Electronic jacquard machine control system based on multiloop data transmission, comprise master controller, and several multiloop modular converters that are in series with master controller, above-mentioned each multiloop modular converter is all parallel with several displacement sub-loop unit, each displacement sub-loop unit comprises the synchronous shift register that several are connected mutually, each synchronous shift register is all connected with electromagnetic needle selection driving circuit, described multiloop modular converter comprises the above SI PO shift register of series connection mutually of 1 or 1, and shift register is gone here and there out in consistent being incorporated to of quantity.
Above-mentioned master controller comprises microprocessor, and the human-computer interaction device who is connected with microprocessor, storer, opening data output interface, loom communication interface, Data Input Interface and loom position-detection sensor; Above-mentioned loom communication interface is further connected with and selects color control module.
The above-mentioned color control module of selecting comprises 32 SI PO shift register, optocoupler and post-stage drive circuits etc., the serial input signals of described SI PO shift register, serial output signal are connected with microprocessor by loom communication interface, parallel output signal, after optocoupler and post-stage drive circuit, is connected with loom the corresponding interface.
As preferably, the input port of first SI PO shift register of above-mentioned multiloop modular converter, first is incorporated to and goes here and there out the delivery outlet of shift register and be connected with the opening data output interface of primary controller respectively; The delivery outlet of each SI PO shift register and being incorporated to is gone here and there out correspondence between shift register input port and is parallel with several displacement sub-loop unit.
The number of above-mentioned displacement sub-loop unit and the number of synchronous shift register are 8 multiple.
As preferably, above-mentioned microprocessor is selected ARM 7, and ARM 9, ARM Cortex-M3/M4, ARM Cortex-A8 Series of MCU chip.
As preferably, above-mentioned multiloop modular converter adopts FPGA/CPLD chip comprehensively to realize.
As preferably, human-computer interaction device selects the touch-screen of 7-14 cun.
As preferably, Data Input Interface comprises network connector and USB interface.
As preferably, loom communication interface selects that CAN bus, switching value or TIA/EIA-422-485's is wherein a kind of.
As preferably, opening data output interface is selected SSP synchronous serial interface.
The control method of the above-mentioned electronic jacquard machine control system based on multiloop data transmission, comprises the steps:
1) by human-computer interaction device, set correlation parameter, by Data Input Interface, input relevant decorative pattern data simultaneously, and be stored in storer;
2) microprocessor reads the data of current latitude and carries out data-switching according to scale in storer, detects in real time loom position by loom position-detection sensor simultaneously;
3) when the position of loom arrival transmission opening data being detected, microprocessor sends to multiloop modular converter by opening data output interface by the data of current latitude, receives upper latitude data of returning simultaneously;
4) microprocessor contrasts the upper latitude data and the raw data that receive, if inconsistent, exporting control signal makes loom out of service, and export information by human-computer interaction device, if consistent, microprocessor detects and waits for that loom arrives the position that sends opening data again;
5) when microprocessor detects loom, arrive to send while selecting the position of chromatic number certificate, microprocessor will select chromatic number to select color control module according to sending to by loom communication interface;
6) in above-mentioned steps 3) in, the data transmission procedure of multiloop modular converter comprises following sub-step:
A, master controller send before data, produce a low level pulse on return data latch signal, the data bit of each displacement sub-loop unit serial port output is latched into and series-in-series-out register in;
B, master controller send the major loop data of prime frame length to SI PO shift register, be incorporated to simultaneously and go here and there out shift register under the effect of major loop clock signal, and the data that latch are turned back to master controller;
C, master controller, to the every transmission one frame major loop data of multiloop modular converter, just produce a sub-clock signal in sub-loop clock signal; Each sub-clock signal, makes the SI PO shift register in each sub-loop move one;
D, SI PO shift register, when each data bit is shifted therein, output to corresponding each parallel output mouth, parallel output mouth is connected with the secondary latch register input port of synchronous shift register, and the output signal of secondary latch register is connected behind the door with electromagnetic needle selection driving circuit input signal through output Three-State.
Above-mentioned electronic jacquard machine control system and method based on multiloop data transmission, the starting point of data transmission is master controller, and terminal is selecting needle assembly, and intermediate link relies on digital circuit hardware to realize completely, and tool has the following advantages:
(1), data link is separated to major loop and two kinds of loops of sub-loop, cause the linkage length of data transmission greatly to shorten; The data rate of sub-loop reduces, and is conducive to improve the stability of data transmission;
(2), the hardware fault that occurs in each sub-loop, can only have influence on this sub-loop, can not disturb the data transmission of other sub-loops, easily looking up the fault position;
(3), the modular design of multiloop modular converter, be conducive to the expansion of system pin number, and do not increase the complexity of whole control system;
(4), whole control system structure simplifies, cost is low, cost performance is very high.
Below in conjunction with drawings and the specific embodiments, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the single loop mode configuration schematic diagram of prior art;
Fig. 2 is the multi-stage data transmission mode structural representation of prior art;
Fig. 3 is the packet transfer mode structural representation of prior art;
Fig. 4 is the packet transfer mode structural representation of prior art;
Fig. 5 is the present embodiment electronic jacquard machine control system structured flowchart;
Fig. 6 is the present embodiment multiloop modular converter and displacement sub-loop cell data transmission block diagram;
Fig. 7 is the present embodiment multiloop modular converter main signal sequential chart;
Fig. 8 is each leg signal of the present embodiment multiloop modular converter figure.
Embodiment
As shown in Figure 5, electronic jacquard machine control system based on multiloop data transmission, comprise master controller 1, and k the multiloop modular converter 2 being in series with master controller 1, equal m in parallel displacement sub-loop unit 3 of above-mentioned each multiloop modular converter 2, each displacement sub-loop unit 3 comprises n synchronous shift register 31, and each synchronous shift register 31 is all connected with electromagnetic needle selection driving circuit 4.The number n of above-mentioned displacement sub-loop unit 3 and the number m of synchronous shift register 31 are generally 8 multiple.Above-mentioned master controller 1 comprises microprocessor 11, and the human-computer interaction device 12 who is connected with microprocessor 11, storer 13, opening data output interface 14, loom communication interface 15, Data Input Interface 16 and loom position-detection sensor 17; Above-mentioned loom communication interface 15 is further connected with and selects color control module 18.
In the present embodiment, it is the microcontroller of LPC1788FDB208 that the microprocessor 11 of above-mentioned master controller 1 is selected model, also can select the ARM 7 of other similar functions, ARM 9, ARM Cortex-M3/M4, ARM Cortex-A8 Series of MCU chip, as LPC40xxFDB208 or LPC43XX series etc.Human-computer interaction device 12 selects the touch-screen of 14 cun, for the input and output of instruction.Data Input Interface 16 comprises network connector and USB interface, and loom communication interface 15 is selected CAN bus, and opening data output interface 14 is selected SSP synchronous serial interface.
Select color control module 18 to comprise 32 SI PO shift register, optocoupler and post-stage drive circuits etc., the serial input signals of described SI PO shift register, serial output signal are connected with master controller by loom communication interface, parallel output signal, after optocoupler and post-stage drive circuit, is connected with loom the corresponding interface.
In the present embodiment, as shown in Figure 6, above-mentioned multiloop modular converter 2 comprises 2 SI PO shift register 21 of series connection mutually, and 2 being mutually incorporated to of series connection go here and there out shift register 22, wherein, the input port of first SI PO shift register 21, first is incorporated to and goes here and there out the delivery outlet of shift register 22 and be connected with the opening data output interface 14 of primary controller 1 respectively; The delivery outlet of each SI PO shift register 21 and being incorporated to is gone here and there out correspondence between shift register 22 input ports and is parallel with 8 displacement sub-loop unit 3, and each displacement sub-loop unit 3 comprises 8 synchronous shift registers of 16 of series connection mutually.It is the digit chip of 74HC595 that above-mentioned SI PO shift register 21 is selected model, is incorporated to go here and there out shift register 22 to select model be the digit chip of 74HC165.Synchronous shift register model is 74HC595, can also select other similar synchronous shift register chips such as HEF4094B.Synchronous shift register 31 has the functions such as secondary latch register, output Three-State door.
Multiloop modular converter 2 also can directly adopt FPGA/CPLD chip comprehensively to realize, and as shown in Figure 8, every FPGA/CPLD chip internal combines the shift register of going here and there out that is incorporated to of the shift register that seals in and go out of 8-16 position and identical figure place; The serial input signals of the shift register that wherein seals in and go out, the serial output signal that is incorporated to the shift register of going here and there out are connected with master controller; The serial output signal of SI PO shift register and being incorporated to is gone here and there out serial input signals and the next equal modules cascade of shift register; The parallel output signal of SI PO shift register be incorporated to go here and there out shift register parallel input signal with each displacement sub-loop unit be connected.
The control method of the above-mentioned electronic jacquard machine control system based on multiloop data transmission, comprises the steps:
1) by human-computer interaction device 12, set correlation parameter, simultaneously by the relevant decorative pattern data of Data Input Interface 16 input, and be stored in storer 13;
2) microprocessor 11 reads the data of current latitude and carries out data-switching according to scale in storer 13, detects in real time loom position by loom position-detection sensor 17 simultaneously;
3) when the position of loom arrival transmission opening data being detected, microprocessor 11 sends to multiloop modular converter 2 by opening data output interface 14 by the data of current latitude, receives upper latitude data of returning simultaneously;
4) microprocessor 11 contrasts the upper latitude data and the raw data that receive, if inconsistent, exporting control signal makes loom out of service, and by human-computer interaction device's 12 output informations, if consistent, microprocessor 11 detects and waits for that loom arrives the position that sends opening data again;
5) when microprocessor 11 detects loom, arrive to send while selecting the position of chromatic number certificate, microprocessor 11 will select chromatic number to select color control module 18 according to sending to by loom communication interface 15;
6) in above-mentioned steps 3) in, as shown in Fig. 6-8, multiloop modular converter 2 data transmission mainly comprise following sub-step:
A) master controller 1 sends before data, produces a low level pulse return data latch signal (M_LAT) is upper, the data bit of each displacement sub-loop unit 3 serial ports outputs is latched into and series-in-series-out register 22 in;
B) master controller 1 sends the major loop data of prime frame length to SI PO shift register 21, is incorporated to simultaneously and goes here and there out shift register 22 under the effect of major loop clock signal, and the data that latch are turned back to master controller 1; In this step, master controller 1, to the every transmission one frame major loop data of multiloop modular converter 2, just produces a sub-clock signal in sub-loop clock signal; Each sub-clock signal, just makes the SI PO shift register 21 in each sub-loop move one, until all data all move in each synchronous shift register 31; Because displacement sub-loop unit has 128, master controller just from a) step to b) step repeats 128 times, then sends ED;
c)sI PO shift register 21, when each data bit is shifted therein, output to corresponding each parallel output mouth, parallel output mouth is connected with the secondary latch register input port in synchronous shift register 31, and the output signal of secondary latch register is connected with electromagnetic needle selection driving circuit input signal behind the door through output Three-State.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not departing from patent category of the present invention.
Claims (10)
1. the electronic jacquard machine control system based on multiloop data transmission, it is characterized in that: comprise master controller, and several multiloop modular converters that are in series with master controller, above-mentioned each multiloop modular converter is all parallel with several displacement sub-loop unit, each displacement sub-loop unit comprises the synchronous shift register that several are connected mutually, each synchronous shift register is all connected with electromagnetic needle selection driving circuit, described multiloop modular converter comprises 1 or 1 above SI PO shift register of series connection mutually, and shift register is gone here and there out in consistent being incorporated to of quantity.
2. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 1, it is characterized in that: above-mentioned master controller comprises microprocessor, and the human-computer interaction device who is connected with microprocessor, storer, opening data output interface, loom communication interface, Data Input Interface and loom position-detection sensor; Above-mentioned loom communication interface is further connected with and selects color control module.
3. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 2, it is characterized in that: the above-mentioned color control module of selecting comprises 32 SI PO shift register, optocoupler and post-stage drive circuits, the serial input signals of described SI PO shift register, serial output signal are connected with microprocessor by loom communication interface, parallel output signal, after optocoupler and post-stage drive circuit, is connected with loom the corresponding interface.
4. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 1, is characterized in that: the input port of first SI PO shift register of above-mentioned multiloop modular converter, first is incorporated to and goes here and there out the delivery outlet of shift register and be connected with the opening data output interface of primary controller respectively; The delivery outlet of each SI PO shift register and being incorporated to is gone here and there out correspondence between shift register input port and is parallel with several displacement sub-loop unit.
5. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 1, is characterized in that: the number of above-mentioned displacement sub-loop unit and the number of synchronous shift register are 8 multiple.
6. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 2, is characterized in that: above-mentioned microprocessor is selected ARM 7, and ARM 9, ARM Cortex-M3/M4, ARM Cortex-A8 Series of MCU chip.
7. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 1, is characterized in that: above-mentioned multiloop modular converter adopts FPGA/CPLD chip.
8. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 2, is characterized in that: human-computer interaction device selects the touch-screen of 7-14 cun, and Data Input Interface comprises network connector and USB interface.
9. the electronic jacquard machine control system based on multiloop data transmission as claimed in claim 2, it is characterized in that: loom communication interface is selected the wherein a kind of of CAN bus, switching value or TIA/EIA-422-485, and opening data output interface is selected SSP synchronous serial interface.
10. the control method of the electronic jacquard machine control system based on multiloop data transmission, is characterized in that comprising the steps:
1) by human-computer interaction device, set correlation parameter, by Data Input Interface, input relevant decorative pattern data simultaneously, and be stored in storer;
2) microprocessor reads the data of current latitude and carries out data-switching according to scale in storer, detects in real time loom position by loom position-detection sensor simultaneously;
3) when the position of loom arrival transmission opening data being detected, microprocessor sends to multiloop modular converter by opening data output interface by the data of current latitude, receives upper latitude data of returning simultaneously;
4) microprocessor contrasts the upper latitude data and the raw data that receive, if inconsistent, exporting control signal makes loom out of service, and export information by human-computer interaction device, if consistent, microprocessor detects and waits for that loom arrives the position that sends opening data again;
5) when microprocessor detects loom, arrive to send while selecting the position of chromatic number certificate, microprocessor will select chromatic number to select color control module according to sending to by loom communication interface;
In above-mentioned steps 3) in, the data transmission procedure of multiloop modular converter comprises following sub-step:
A, master controller send before data, produce a low level pulse on return data latch signal, the data bit of each displacement sub-loop unit serial port output is latched into and series-in-series-out register in;
B, master controller send the major loop data of prime frame length to SI PO shift register, be incorporated to simultaneously and go here and there out shift register under the effect of major loop clock signal, and the data that latch are turned back to master controller;
C, master controller, to the every transmission one frame major loop data of multiloop modular converter, just produce a sub-clock signal in sub-loop clock signal; Each sub-clock signal, makes the SI PO shift register in each sub-loop move one;
D, SI PO shift register, when each data bit is shifted therein, output to corresponding each parallel output mouth, parallel output mouth is connected with the secondary latch register input port of synchronous shift register, and the output signal of secondary latch register is connected behind the door with electromagnetic needle selection driving circuit input signal through output Three-State.
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| CN106939461A (en) * | 2015-09-29 | 2017-07-11 | 史陶比尔里昂公司 | Control system and the full-jacquard mechanism and loom of this system of outfit for full-jacquard mechanism |
| CN109062851A (en) * | 2018-08-22 | 2018-12-21 | 同源微（北京）半导体技术有限公司 | Control the Transmission system and method, subsystem, computer equipment and computer readable storage medium of data |
| CN109085446A (en) * | 2018-10-18 | 2018-12-25 | 常州旭禾自动化技术有限公司 | A kind of handheld piezoelectric Jacquard tester and its working method |
| CN109355761A (en) * | 2018-12-18 | 2019-02-19 | 南通职业大学 | A kind of data transfer mode that electronic jacquard machine is new |
| CN109402861A (en) * | 2018-12-18 | 2019-03-01 | 南通职业大学 | Electronic jacquard machine data transmission failure node decision circuitry |
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| CN109085446B (en) * | 2018-10-18 | 2020-07-17 | 常州旭禾自动化技术有限公司 | Portable piezoelectric jacquard tester and working method thereof |
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| CN109402861A (en) * | 2018-12-18 | 2019-03-01 | 南通职业大学 | Electronic jacquard machine data transmission failure node decision circuitry |
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