CN103615261A - Height-adjustable steel form jumbo and implementation method thereof - Google Patents
Height-adjustable steel form jumbo and implementation method thereof Download PDFInfo
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- CN103615261A CN103615261A CN201310600660.9A CN201310600660A CN103615261A CN 103615261 A CN103615261 A CN 103615261A CN 201310600660 A CN201310600660 A CN 201310600660A CN 103615261 A CN103615261 A CN 103615261A
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Abstract
The invention discloses a height-adjustable steel form jumbo and an implementation method thereof and mainly solves the problems that the existing steel form jumbos are inefficient in passing conventional sections, high in labor intensity, large in safety risk, and the like. The height-adjustable steel form jumbo comprises a gantry (1), a die plate mechanism and work traveling devices (3) disposed at the lower ends of the gantry (1). The height-adjustable steel form jumbo is characterized in that a bottom beam (2) is disposed at each lower end of the gantry (1), a height adjusting column (4) is connected to the tail end of each bottom beam (2), and each work traveling device (3) is connected with the gantry (1) through the corresponding height adjusting column (4). The die plate mechanisms comprises a top die (21), lateral dies (22) detachably connected to two ends of the top die (21), and bottom dies (23) detachably connected to the lower ends of the lateral dies (22). The height-adjustable steel form jumbo is ingenious in design, simple in structure, convenient to implement, and suitable for being popularized and used.
Description
Technical field
The invention belongs to traffic tunnel Construction Technology field, specifically, relate to a kind of adjustable height steel form carrier and its implementation.
Background technology
Steel form carrier is a kind of steel form to be contained on portable chassis, for the special construction apparatus of tunnel concrete liner.Although formwork jumbo pattern is various, its structure is basic identical, all several major parts, consists of: template part, door frame body divide, working line walking system etc.Large scale steel mould chassis length is generally 9 meters of left and right, during duty, steel form carrier is consistent with tunnel width, specifically, this tunnel width is for expanding section width, after one section of tunnel engineering completes, steel form carrier need be by continuing construction with respect to expanding conventional section to the next section that expands that section is less.
The portal-framed structure of existing steel form carrier is fixed, and therefore, at present both at home and abroad at reply steel form carrier, the common method by the conventional section of tunnel is: dwindle the overall volume of steel form carrier, then by after conventional section, then it is reverted to normal duty; This kind of method is by the peripheral template of dismounting steel form carrier and dwindle door frame span and realize, and mainly has that disassemble and assemble work amount is large, construction inconvenience, efficiency is low, labour intensity is large, and the shortcoming such as dismounting security risk height.
Summary of the invention
The object of the invention is to overcome above-mentioned defect, provide a kind of simple in structure, realize adjustable height steel form carrier easily.
To achieve these goals, the technical solution used in the present invention is as follows:
A kind of adjustable height steel form carrier, comprise door frame, template mechanism and the working line walking apparatus that is arranged at door frame lower end, described door frame lower end is provided with bottom girder, the end of this bottom girder is connected with height adjustable column, and described working line walking apparatus is connected with door frame by this height adjustable column; Described template mechanism comprises backform, the detachable limit mould that is connected in teleblem two ends, and the detachable bed die that is connected in mould lower end, limit.
Specifically, the longitudinal cross-section of described door frame is inverted " recessed " character form structure, and described bottom girder is arranged at the both sides of door frame lower ending opening.
In one embodiment, described backform, limit mould are all connected with door frame by template hydraulic pressure support oil cylinder, and bed die is lifted on end, mould lower end, limit and does not directly contact with door frame.
Further, the lower end of described bed die is also connected with bed die strut, and this bed die strut favours bed die setting.
As a kind of preferred structure, described working line walking apparatus is working line travelling wheel.
As a kind of preferred structure, described height adjustable column is detachable height adjustable column.
In one embodiment, the implementation method of adjustable height steel form carrier, comprises the following steps:
(1) shrink template hydraulic pressure support oil cylinder, backform, limit are touched with bed die and depart from the tunnel concrete face of having built;
(2) remove height adjustable column, working line walking apparatus and bed die, reduce steel form carrier height;
(3) installation and transportation running gear;
(4) mobile steel form carrier expands section by conventional section to the next one;
(5) reach next and expand after section, setting height(from bottom) adjustable column, working line walking apparatus and bed die, shuttering supporting hydraulic jack stretches out and fixedly touch and bed die on backform, limit; Steel form carrier is converted into duty.
Wherein, in above-mentioned steps (2), can only remove bed die, Bock Altitude adjustable column, by height adjustable column, realize the height change of steel form carrier.
In another embodiment, the implementation method of adjustable height steel form carrier, comprises the following steps:
(1) shrink template hydraulic pressure support oil cylinder, backform, limit are touched with bed die and depart from the tunnel concrete face of having built;
(2) remove height adjustable column, bed die and working line walking apparatus, reduce steel form carrier height;
(3) rotation steel form carrier, makes it by lateral arrangement, be converted to longitudinal layout;
(4) mobile steel form carrier expands section by conventional section to the next one;
(5) steel form carrier reaches after next expansion section, setting height(from bottom) adjustable column, bed die and working line walking apparatus;
(6) rotation steel form carrier, makes it mate with expansion section;
(7) shuttering supporting hydraulic jack stretch out and fixedly backform, limit touch, steel form carrier is converted into duty.
Design principle of the present invention: utilize the lift in height of steel form carrier, and by the flexible change width that realizes steel form carrier of shuttering supporting hydraulic jack; Adopt two schemes realize steel form carrier by conventional section to expanding section: for the less expansion section of change width, steel form carrier is removed after height adjustable column and bed die, or, only remove bed die, Bock Altitude adjustable column, be used for regulating steel form carrier height, by conventional section, i.e. the first scheme; For the larger expansion section of change width, steel form carrier is removed after height adjustable column and bed die, then rotates 90
0after, by conventional section, i.e. first scheme.
Compared with prior art, beneficial effect of the present invention is:
(1) the present invention designs ingenious, simple in structure, realization convenience.
(2) the present invention is by template mechanism segment design: backform, limit mould, bed die three parts, between every part, be detachable connection, simultaneously, steel form carrier is realized it with respect to the adjusting of ground level by height adjustable column, during by conventional section, by height adjustable column, reduce the height of steel form carrier, and bed die is removed, effectively overcome in prior art and needed to decompose steel form carrier portal-framed structure and remove the whole templates of steel form carrier, the problems such as labour intensity is large, efficiency is low, and security risk is large cause constructing.
(3) the present invention is also designed to working line walking apparatus the detachable door frame lower end that is connected in, reducing the height of door frame and removing on the basis of bed die, working line walking apparatus is removed, auxiliary in rotating machinery again, it is rotatable whole steel form carrier (comprising backform, limit mould on it), steel form carrier is converted to longitudinal distribution by cross direction profiles, thereby make steel form carrier (comprising backform, limit mould on it) more easily by conventional section, improved further steel form carrier by the efficiency of conventional section.
(4) in the present invention, each component are common product on the market, and it is with low cost, manufacture simply, not only possess novelty and creativeness, and possess very high practicality, for it, apply on a large scale, have established solid foundation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
The state conversion schematic diagram that Fig. 2 is rotation steel form carrier.
Wherein, the corresponding title of Reference numeral: 1-door frame, 2-bottom girder, 21-backform, 22-limit mould, 23-bed die, 3-working line walking apparatus, 4-height adjustable column, 5-template hydraulic pressure support oil cylinder, 6-bed die strut.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.Embodiments of the present invention include but not limited to the following example.
Embodiment
In prior art, steel form carrier is the door frame of dismounting steel form carrier and the template of door frame top by the method for conventional section, to dwindle the volume of whole steel form carrier, making it to mate conventional section, there is the problems such as efficiency is low, labour intensity is large, security risk is large in which.The problem existing in order to overcome prior art, the present embodiment provides a kind of adjustable height steel form carrier, and as shown in Figure 1, this adjustable height steel form carrier comprises door frame 1, the parts such as template mechanism, working line walking apparatus.
In order to make those skilled in the art have and understand more clearly and be familiar with structure of the present invention, below in conjunction with accompanying drawing, be described in detail.
The longitudinal cross-section of door frame is inverted " recessed " shape, which is provided with some girth members, and during duty, template mechanism is arranged on the outside of door frame.In the present embodiment, template mechanism comprises backform 21, the detachable limit mould 22 that is connected in teleblem 21 two ends, and the detachable bed die 23 that is connected in limit mould 22 lower ends, the implementation removably connecting between backform, Bian Mo and bed die is existing mature technology, therefore, in the present embodiment, do not repeat; Further, backform 21, limit mould 22 are all connected with door frame 1 by template hydraulic pressure support oil cylinder 5, and bed die 23 is lifted on limit mould 22 ends, lower end and does not directly contact with door frame 1.Further, the lower end of bed die is also provided with bed die strut 6, and as preferably, this bed die strut favours bed die setting, and the direction of its inclination is pointed to door frame.
Working line walking apparatus is detachable connection with the connected mode of door frame, specific as follows: the both sides of door frame lower ending opening are respectively provided with a bottom girder 2, end at this bottom girder 2 is connected with height adjustable column 4, as preferably, this height adjustable column is detachable height adjustable column, and working line walking apparatus is arranged on the lower end of height adjustable column.As a kind of preferred, in the present embodiment, working line walking apparatus 3 is working line travelling wheel.The implementation of removable connection has multiple, as: socket, bolt connection etc.When steel form carrier passes through conventional section, by removing height adjustable column, reduce the height of steel form carrier, and bed die is removed, effectively overcome in prior art and needed to decompose steel form carrier portal-framed structure and remove whole templates, the problems such as labour intensity is large, efficiency is low, and security risk is large cause constructing.
Further, on the basis of the above, working line walking apparatus is removed, more auxiliary in rotating machinery, i.e. rotatable whole steel form carrier, steel form carrier is converted to longitudinal distribution by cross direction profiles, as shown in Figure 2, wherein, the arc representation that radius is larger expands section, the conventional section of arc representation that radius is less, the rectangle in it represents steel form carrier; Thereby make steel form carrier more easily by conventional section, improved further steel form carrier by the efficiency of conventional section.
In one embodiment, the implementation method of adjustable height steel form carrier, comprises the following steps:
(1) shrink template hydraulic pressure support oil cylinder, backform, limit are touched with bed die and depart from the tunnel concrete face of having built;
(2) remove height adjustable column, working line walking apparatus and bed die, reduce steel form carrier height;
(3) installation and transportation running gear;
(4) mobile steel form carrier expands section by conventional section to the next one;
(5) reach next and expand after section, setting height(from bottom) adjustable column, working line walking apparatus and bed die, shuttering supporting hydraulic jack stretches out and fixedly touch and bed die on backform, limit; Steel form carrier is converted into duty.
Or in another embodiment, the implementation method of adjustable height steel form carrier, comprises the following steps:
(1) shrink template hydraulic pressure support oil cylinder, backform, limit are touched with bed die and depart from the tunnel concrete face of having built;
(2) remove height adjustable column, bed die and working line walking apparatus, reduce steel form carrier height;
(3) rotation steel form carrier, makes it by lateral arrangement, be converted to longitudinal layout;
(4) mobile steel form carrier expands section by conventional section to the next one;
(5) steel form carrier reaches after next expansion section, setting height(from bottom) adjustable column, bed die and working line walking apparatus;
(6) rotation steel form carrier, makes it mate with expansion section;
(7) shuttering supporting hydraulic jack stretch out and fixedly backform, limit touch, steel form carrier is converted into duty.
According to above-described embodiment, just can realize well the present invention.What deserves to be explained is; under prerequisite based on above-mentioned design principle; for solving same technical problem; even if some that make on architecture basics disclosed in this invention are without substantial change or polishing; the essence of the technical scheme adopting is still the same with the present invention, therefore it also should be in protection scope of the present invention.
Claims (8)
1. an adjustable height steel form carrier, comprise door frame (1), template mechanism and the working line walking apparatus (3) that is arranged at door frame (1) lower end, it is characterized in that, described door frame (1) lower end is provided with bottom girder (2), the end of this bottom girder (2) is connected with height adjustable column (4), and described working line walking apparatus (3) is connected with door frame (1) by this height adjustable column (4); Described template mechanism comprises backform (21), the detachable limit mould (22) that is connected in teleblem (21) two ends, and the detachable bed die (23) that is connected in limit mould (22) lower end.
2. a kind of adjustable height steel form carrier according to claim 1, is characterized in that, described door frame (1) is inverted " recessed " character form structure, and described bottom girder (2) is arranged at the both sides of door frame (1) lower ending opening.
3. a kind of adjustable height steel form carrier according to claim 1 and 2, it is characterized in that, described backform (21), limit mould (22) are all connected with door frame (1) by template hydraulic pressure support oil cylinder (5), and bed die (23) is lifted on limit mould (22) end, lower end and does not directly contact with door frame (1).
4. a kind of adjustable height steel form carrier according to claim 3, is characterized in that, the lower end of described bed die (23) is also connected with bed die strut (6), and this bed die strut (6) favours bed die (23) setting.
5. a kind of adjustable height steel form carrier according to claim 1, is characterized in that, described working line walking apparatus (3) is working line travelling wheel.
6. a kind of adjustable height steel form carrier according to claim 1, is characterized in that, described height adjustable column (4) is detachable height adjustable column (4).
7. the implementation method of the adjustable height steel form carrier as described in claim 1 to 6 any one, is characterized in that, comprises the following steps:
(1) shrink template hydraulic pressure support oil cylinder, backform, limit are touched with bed die and depart from the tunnel concrete face of having built;
(2) remove height adjustable column, working line walking apparatus and bed die, reduce steel form carrier height;
(3) installation and transportation running gear;
(4) mobile steel form carrier expands section by conventional section to the next one;
(5) reach next and expand after section, setting height(from bottom) adjustable column, working line walking apparatus and bed die, shuttering supporting hydraulic jack stretches out and fixedly touch and bed die on backform, limit; Steel form carrier is converted into duty.
8. the implementation method of the adjustable height steel form carrier as described in claim 1 to 6 any one, is characterized in that, comprises the following steps:
(1) shrink template hydraulic pressure support oil cylinder, backform, limit are touched with bed die and depart from the tunnel concrete face of having built;
(2) remove height adjustable column, bed die and working line walking apparatus, reduce steel form carrier height;
(3) rotation steel form carrier, makes it by lateral arrangement, be converted to longitudinal layout;
(4) mobile steel form carrier expands section by conventional section to the next one;
(5) steel form carrier reaches after next expansion section, setting height(from bottom) adjustable column, bed die and working line walking apparatus;
(6) rotation steel form carrier, makes it mate with expansion section;
(7) shuttering supporting hydraulic jack stretch out and fixedly backform, limit touch, steel form carrier is converted into duty.
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CN103615261B CN103615261B (en) | 2016-06-22 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108119167A (en) * | 2017-12-18 | 2018-06-05 | 中国十九冶集团有限公司 | Formwork jumbo verticality adjusting structure and adjusting method |
CN106481351B (en) * | 2016-11-25 | 2018-09-14 | 沈阳建筑大学 | Tunnelling protective cover |
CN113914899A (en) * | 2021-10-11 | 2022-01-11 | 中国铁建重工集团股份有限公司 | Steel mould trolley |
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EP2090744A1 (en) * | 2008-02-13 | 2009-08-19 | Jörimann Stahl AG | Conveyor trolley |
CN201714395U (en) * | 2010-04-27 | 2011-01-19 | 池州恒毅设备制造有限公司 | Concrete lining steel mould trolley |
CN202731932U (en) * | 2012-05-24 | 2013-02-13 | 李威德 | Sectioned type stretchable steel mould trolley |
CN103016028A (en) * | 2012-12-06 | 2013-04-03 | 长沙进军机械有限公司 | Hydraulic self-propelled steel form carrier for tunnel secondary lining operation |
CN203584436U (en) * | 2013-11-25 | 2014-05-07 | 国电大渡河沙坪水电建设有限公司 | Height-adjustable steel form trolley |
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2013
- 2013-11-25 CN CN201310600660.9A patent/CN103615261B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2090744A1 (en) * | 2008-02-13 | 2009-08-19 | Jörimann Stahl AG | Conveyor trolley |
CN201714395U (en) * | 2010-04-27 | 2011-01-19 | 池州恒毅设备制造有限公司 | Concrete lining steel mould trolley |
CN202731932U (en) * | 2012-05-24 | 2013-02-13 | 李威德 | Sectioned type stretchable steel mould trolley |
CN103016028A (en) * | 2012-12-06 | 2013-04-03 | 长沙进军机械有限公司 | Hydraulic self-propelled steel form carrier for tunnel secondary lining operation |
CN203584436U (en) * | 2013-11-25 | 2014-05-07 | 国电大渡河沙坪水电建设有限公司 | Height-adjustable steel form trolley |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106481351B (en) * | 2016-11-25 | 2018-09-14 | 沈阳建筑大学 | Tunnelling protective cover |
CN108119167A (en) * | 2017-12-18 | 2018-06-05 | 中国十九冶集团有限公司 | Formwork jumbo verticality adjusting structure and adjusting method |
CN113914899A (en) * | 2021-10-11 | 2022-01-11 | 中国铁建重工集团股份有限公司 | Steel mould trolley |
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CN103615261B (en) | 2016-06-22 |
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Address after: 614000 No.25 pedestrian street, shaping Town, Ebian County, Leshan City, Sichuan Province Patentee after: Guoneng Dadu River shaping Power Generation Co.,Ltd. Address before: 614000 No.25 pedestrian street, shaping Town, Ebian County, Leshan City, Sichuan Province Patentee before: GUODIAN DADU RIVER SHAPING HYDROPOWER CONSTRUCTION Co.,Ltd. |
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