CN203570323U - Steel form carrier with main structure capable of passing through conventional cross sections integrally - Google Patents

Steel form carrier with main structure capable of passing through conventional cross sections integrally Download PDF

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Publication number
CN203570323U
CN203570323U CN201320749270.3U CN201320749270U CN203570323U CN 203570323 U CN203570323 U CN 203570323U CN 201320749270 U CN201320749270 U CN 201320749270U CN 203570323 U CN203570323 U CN 203570323U
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CN
China
Prior art keywords
steel form
form carrier
agent structure
door frame
bed die
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Expired - Fee Related
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CN201320749270.3U
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Chinese (zh)
Inventor
李善平
强世成
白晓峰
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GUODIAN DADU RIVER SHAPING HYDROPOWER CONSTRUCTION Co Ltd
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GUODIAN DADU RIVER SHAPING HYDROPOWER CONSTRUCTION Co Ltd
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Priority to CN201320749270.3U priority Critical patent/CN203570323U/en
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Publication of CN203570323U publication Critical patent/CN203570323U/en
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Abstract

The utility model discloses a steel form carrier with a main structure capable of passing through conventional cross sections integrally, and mainly solves the problems of low production efficiency, great labor intensity, high safety risk and the like since a template mechanism needs to be dismantled and the portal span is reduced when an existing steel form carrier passes through the conventional cross sections. The steel form carrier comprises a carrier main structure composed of a portal, a bottom beam at the lower part of the portal and a template mechanism arranged at the exterior of the portal, and a working traveling device arranged under the bottom beam through a height adjusting column; the height adjusting column is a detachable height adjusting column; the portal is further provided with a rotation transportation mechanism connected with the portal and used for lifting, rotating and transporting the carrier. When the steel form carrier passes through the conventional cross sections, only the height adjusting column, the working traveling device and the bottom beam at the lower part are dismantled, and the carrier main structure remains to be taken as a main body, so that the purpose that the steel form carrier passes through the conventional cross sections is achieved. The steel form carrier is safe and convenient to realize and high in construction efficiency. Therefore, the steel form carrier is suitable for popularization and application.

Description

A kind of agent structure can entirety be passed through the steel form carrier of conventional section
Technical field
The utility model belongs to traffic tunnel Construction Technology field, and specifically, relating to a kind of agent structure entirety can be by the steel form carrier of conventional (little) section.
Background technology
Steel form carrier is that one is contained in steel form on portable chassis, for the special construction apparatus of tunnel concrete liner.Although steel form carrier pattern is various, its structure is basic identical, all template part, the door frame body running gear etc. that divides, works, consists of.For steel form carrier, during duty, steel form carrier is consistent with expansion bore tunnel width.After one section of expansion bore tunnel engineering completes, steel form carrier need be by continuing construction with respect to expanding conventional section to the next expansion section that section is less.
At reply steel form carrier, by the common method of the conventional section in tunnel, be both at home and abroad at present: dwindle the overall volume of steel form carrier, then by conventional section, then it is reverted to normal duty; This kind of method is by the peripheral template of dismounting steel form carrier and dwindle door frame span and realize, and mainly has that disassemble and assemble work amount is large, construction inconvenience, efficiency is low, labour intensity is large, and the shortcoming such as dismounting security risk height.
Utility model content
The purpose of this utility model is to overcome above-mentioned shortcoming, provide a kind of simple in structure, realize tear open fortune dress fast and safely easily agent structure entirety by the steel form carrier of conventional section.
To achieve these goals, the technical solution adopted in the utility model is as follows:
A kind of agent structure entirety can be passed through the steel form carrier of conventional section, comprise by door frame, the bottom girder of door frame bottom, and be arranged at door frame outside template mechanism form steel form carrier agent structure, by height adjustable column, be installed on the working line walking apparatus under bottom girder, described height adjustable column is detachable height adjustable column, is also provided with to be connected with it and for the rotation transport establishment of lifting, rotation, transport trolley on described door frame.
Specifically, described rotation transport establishment comprises and is positioned at door frame connected connection framework, be symmetricly set in and connect framework both sides, the hydraulic jack for lifting steel form carrier, be arranged at and connect framework bottom surface and for transporting freight forwarder's walking apparatus of steel form carrier agent structure, and be arranged at and connect framework bottom surface and for rotating the rotating disk of steel form carrier agent structure.
Further, described template mechanism comprises backform, the detachable limit mould that is connected in teleblem two ends, and the detachable bed die that is connected in mould lower end, limit.
In order better to realize the utility model, the lower end of described bed die is also connected with bed die strut, and this bed die strut favours bed die setting.
Further, described backform, limit mould are all connected with door frame by shuttering supporting hydraulic jack, and the end, lower end that bed die is lifted on limit mould is not directly connected with door frame.
For the ease of transportation, described rotating disk bottom is also provided with padded.
Further, the longitudinal profile of described door frame is inverted " recessed " font, and described connection framework is by the detachable door frame lower inside that is connected in of bolt.Described connection framework is " well " character form structure, and described rotating disk is fastenedly connected with the bottom that is connected framework and is positioned at the middle part that connects framework, and described hydraulic jack number is four and is positioned at the both sides that connect framework.
The steel form carrier agent structure of above-mentioned steel form carrier, by the implementation method of the steel form carrier of conventional section, comprises the following steps:
(1) steel form carrier is positioned at and expands section in running order, by contraction template support hydraulic pressure oil cylinder, backform, the limit of steel form carrier is touched with bed die and departs from the tunnel concrete face of having built;
(2) adopt bolt that rotation transport establishment is arranged on to door frame lower inside, the parts of installation comprise connection framework, hydraulic jack, rotating disk and freight forwarder's walking apparatus;
(3) by hydraulic jack, steel form carrier is lifted away to working track face;
(4) remove height adjustable column, working line walking apparatus and bed die;
(5) in rotating disk bottom, install padded;
(6) the steel form carrier agent structure of falling, makes padded of rotating disk bottom to contact with ground, and now, freight forwarder's walking apparatus does not contact with ground;
(7) rotate rotating disk, by connecting framework, drive steel form carrier agent structure to rotate, make it meet the requirement by conventional section;
(8), after having rotated, by hydraulic jack lifting steel form carrier agent structure, make rotating disk and padded disengaging ground;
(9) remove padded;
(10) fall steel form carrier agent structure, freight forwarder's walking apparatus is contacted with track, steel form carrier is converted to travel position from duty, by transportation running gear, moves steel form carrier agent structure by conventional section, to the next section that expands.
Steel form carrier agent structure arrives next expansion after section by conventional section, by following steps, by travel position, is converted to duty:
(a), by dial rotation steel form carrier agent structure, it is mated with expansion section;
(b) by hydraulic jack lifting steel form carrier agent structure;
(c) setting height(from bottom) adjustable column, working line walking apparatus and bed die;
(d) fall steel form carrier, working line walking apparatus is contacted with working track, then, remove and rotate transport establishment;
(e) stretch out shuttering supporting hydraulic jack fixing backform, touch and bed die on limit, steel form carrier is converted to duty.
In the utility model, steel form carrier is for expanding section steel form carrier, be convenient to expand section steel form carrier and expanding passing through between section and conventional section, its design principle: when steel form carrier passes through conventional section, the bed die of only removing height adjustable column, working line walking apparatus and bottom, remainder is steel form carrier agent structure; Then, by dial rotation steel form carrier agent structure, the relative position of conversion steel form carrier agent structure in tunnel expands section, makes it meet the current condition of conventional section, is current state; Steel form carrier agent structure moves by walking conveying arrangement again, in steel form carrier agent structure, pass through after conventional section, by dial rotation steel form carrier agent structure, setting height(from bottom) adjustable column, working line walking apparatus and bed die, make it restore to duty again.
Compared with prior art, the beneficial effects of the utility model are:
(1) the utility model has been abandoned steel form carrier by the conventional method of conventional section, keep steel form carrier agent structure and the constant (backform of most of template, limit mould retains, bed die is removed), only remove height adjustable column, bed die and working line walking apparatus, therefore, saved the operation of dismounting agent structure and most of template, by rotating transport establishment, rotate steel form carrier agent structure, the original place of whole steel form carrier agent structure complete left and right in 90 ° in tunnel expands section is rotated, it is met by the current condition of conventional section, the conversion of shape body to current state of finishing the work of steel form carrier agent structure, steel form carrier agent structure is by after conventional section, to the next section that expands, by rotating transport establishment, rotate again, state before returning to, and setting height(from bottom) adjustable column, bed die and working line walking apparatus are converted to duty, not only realized steel form carrier main body entirety by conventional section, and the required manpower of dial rotation chassis main body is few, labour intensity is low, as required, also can be by manpower or electronic, the drivings such as hydraulic pressure, its efficiency far is higher than traditional dismounting, on the other hand, steel form carrier agent structure is not passed through repeated disassembled and assembled, so guaranteed work safety.
(2) the utility model is by template mechanism segment design: backform, limit mould, bed die three parts, between every part, be detachable connection, simultaneously, in order to ensure the work safety of bed die, also at its end, be provided with bed die strut, in steel form carrier agent structure, rotate with when the conventional section, only need to remove bed die, thereby effectively overcome and in prior art, needed to remove the whole templates of steel form carrier, large, the inefficient problem of the labour intensity that causes constructing.
(3) in the utility model, each component are conventional criteria part product on the market, and it is with low cost, manufacture simply, not only possess novelty and creativeness, and possess very high practicality, for it, apply on a large scale, have established solid foundation.
(4) in the utility model, width is consistent with tunnel width during steel form carrier duty, owing to being subject to the restriction in space in hole, separate unit steel form carrier length is generally 5 meters of left and right, for improving, build efficiency, can two or many longitudinal combinations, with increase expand bore tunnel once build length, improve construction speed.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model steel form carrier duty.
Fig. 2 is that the utility model steel form carrier is provided with the structural representation that rotates transport establishment's state.
Fig. 3 is the top view that in the utility model, steel form carrier connects framework and turntable structure.
Fig. 4 is the schematic diagram that in the utility model, steel form carrier agent structure is converted to current state from duty.
Wherein, the corresponding title of Reference numeral: 1-door frame, 2-bottom girder, 3-height adjustable column, 4-working line walking apparatus, 5-connects framework, 6-hydraulic jack, 7-freight forwarder walking apparatus, 8-rotating disk, 9-backform, 10-limit mould, 11-bed die, 12-bed die strut, 13-shuttering supporting hydraulic jack, padded of 14-.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.Embodiment of the present utility model includes but not limited to the following example.
Embodiment 1
In prior art, steel form carrier is dismounting template by the method for conventional section and dwindles door frame span, to dwindle the volume of whole steel form carrier, makes it to mate conventional section, and which exists the defects such as efficiency is low, labour intensity is large, security risk is large.The defect existing in order to overcome prior art, the present embodiment provides a kind of agent structure entirety can pass through the steel form carrier of conventional section, as shown in Figures 1 to 4, this design difference with the prior art is, agent structure for steel form carrier does not change substantially, as: dismounting, and pass through conventional section with steel form carrier agent structure entirety.Specifically, this steel form carrier mainly comprises agent structure and working line walking apparatus 4; Wherein, agent structure specifically comprises again door frame 1, the bottom girder 2 of door frame bottom, and be arranged at the template mechanism of door frame outside; Working line walking apparatus is by the detachable bottom girder bottom that is connected in of height adjustable column 3; Meanwhile, the conversion of the state of agent structure realizes by the rotation transport establishment being arranged under door frame.
In order to make the art personnel have and understand more clearly and be familiar with design concept of the present utility model, below each parts of the present utility model are elaborated:
Door frame, the longitudinal profile of door frame is inverted " recessed " font, and rotation transport establishment is arranged on the lower inside of door frame.Bottom girder is arranged on the both sides of door frame lower ending opening end.
Height adjustable column, for regulating the distance between working line walking apparatus and ground, is arranged on the bottom of bottom girder, and height adjustable column is connected with bottom girder is detachable, and its implementation is varied, as: socket, bolt connection etc., therefore, the present embodiment does not repeat.
Working line walking apparatus, the movement for steel form carrier under in working order, when agent structure is rotated, must remove working line walking apparatus.Usually, working line walking apparatus can be selected road wheel.
Template mechanism, during steel form carrier construction, template mechanism is arranged on the outside of door frame main body, it comprises backform 9, the detachable limit mould 10 that is connected in teleblem two ends, and the detachable bed die 11 that is connected in mould lower end, limit, further, at the end of bed die, be also tiltedly installed with bed die strut 12.Wherein, backform is connected with door frame by shuttering supporting hydraulic jack 13 with Bian Mo.
Rotate transport establishment, for core design of the present utility model, mainly comprise and be positioned at door frame connected connection framework 5, be symmetricly set in and connect framework both sides, the hydraulic jack 6 for lifting trolley, be arranged at and connect framework bottom surface and the freight forwarder's walking apparatus 7 for transport trolley agent structure, and be arranged at connection framework bottom surface and the rotating disk 8 for turntable vehicle main body structure.
Connect framework, by the detachable door frame lower inside that is connected in of bolt, it plays middle connection function, and hydraulic jack, freight forwarder's walking apparatus and rotating disk are installed in and connect on framework, and by connecting shoring effect in door frame or chassis agent structure.Connect framework and be " well " character form structure, further, the shape that connects framework is equivalent to ladder-shaped.
Rotating disk, for turntable vehicle main body structure, as a kind of optimal way, rotating disk is fastenedly connected and is positioned at the middle part of connection framework with the bottom that is connected framework.Further, when turntable vehicle main body structure, also need install padded 14 additional in the bottom of rotating disk, so that freight forwarder's walking apparatus departs from ground, be convenient to rotate.
Hydraulic jack, for lifting trolley and agent structure thereof, as a kind of optimal way, hydraulic jack number is four and is positioned at the both sides of rotating disk.
Freight forwarder's walking apparatus, is converted to by duty in chassis agent structure after current state (travel position), by freight forwarder's walking apparatus, chassis agent structure is passed through to conventional section from expanding section, moves to the next section that expands.Usually, freight forwarder's walking apparatus can select rail transportation and trackless to transport two kinds, and these two kinds is all existing mature technologies, and therefore, the present embodiment does not repeat.
Implementation procedure of the present utility model is as follows:
Duty:
Steel form carrier is laterally distributed, and it mates with expansion section, and working line walking apparatus contacts with ground rail, forms duty as shown in Figure 1.
The conversion of duty → current state:
(1) steel form carrier is positioned at and expands section in running order, by contraction template support hydraulic pressure oil cylinder, backform, the limit of chassis is touched with bed die and departs from the tunnel concrete face of having built;
(2) adopt bolt that rotation transport establishment is arranged on to door frame lower inside, the parts of installation comprise connection framework, hydraulic jack, rotating disk and freight forwarder's walking apparatus;
(3) by hydraulic jack, steel form carrier is lifted away to ground;
(4) remove height adjustable column, working line walking apparatus and bed die;
(5) in rotating disk bottom, install padded;
(6) fall steel form carrier agent structure, make padded of rotating disk bottom to contact with ground, now, freight forwarder's walking apparatus is lifted away from ground and does not contact with ground;
(7) rotate rotating disk, by connecting framework, drive steel form carrier agent structure to rotate, make it meet the requirement by conventional section;
(8), after having rotated, by hydraulic jack lifting steel form carrier agent structure, make padded disengaging ground under rotating disk;
(9) remove padded;
(10) fall steel form carrier agent structure, freight forwarder's walking apparatus contacts with conveying track, and steel form carrier is converted to travel position from duty, i.e. current state.
Current state:
Steel form carrier agent structure is longitudinal distribution, and it mates with conventional section, and freight forwarder's walking apparatus contacts with conveying track; As shown in Figure 4, wherein, the arc representation that radius is larger expands section in the conversion of the extremely current state of steel form carrier duty, the conventional section of arc representation that radius is less, and the rectangle in it represents steel form carrier agent structure; After converting, by freight forwarder's walking apparatus, move steel form carrier agent structure by conventional section, to the next section that expands; Arrive next expansion after section, by rotating rotating disk, again rotate steel form carrier agent structure, by hoist cylinder lifting steel form carrier agent structure, setting height(from bottom) adjustable column, working line walking apparatus and bed die, form steel form carrier overall structure; Then, fall steel form carrier overall structure working line walking apparatus is contacted with working track, remove and rotate transport establishment, strut shuttering supporting hydraulic jack fixing backform, limit is touched and bed die, steel form carrier returns to duty.
Embodiment 2
The difference of the present embodiment and embodiment 1 is, when the conventional section that need pass through at steel form carrier is larger, now expand section basic suitable with this routine section, therefore, only need do to steel form carrier the adjustment of part, specific practice is: by the difference in height between height adjustable column capable of regulating chassis agent structure and ground, be aided with again the dismounting of segment template, as: bed die and/or limit mould, can realize steel form carrier by the object of conventional section, greatly improved efficiency of construction.
According to above-described embodiment, just can realize well the utility model.What deserves to be explained is; under prerequisite based on above-mentioned design principle; for solving same technical problem; even if some that make on architecture basics disclosed in the utility model are without substantial change or polishing; the essence of the technical scheme adopting is still the same with the utility model, therefore it also should be in protection domain of the present utility model.

Claims (8)

1. an agent structure can entirety be passed through the steel form carrier of conventional section, comprise by door frame (1), the bottom girder (2) of door frame (1) bottom, and be arranged at the steel form carrier agent structure that the outside template mechanism of door frame (1) forms, by height adjustable column (3), be installed on the working line walking apparatus (4) under bottom girder (2), it is characterized in that, described height adjustable column (3) is detachable height adjustable column, is also provided with to be connected with it and for the rotation transport establishment of lifting, rotation, transportation steel form carrier on described door frame (1).
2. a kind of agent structure according to claim 1 can entirety be passed through the steel form carrier of conventional section, it is characterized in that, described rotation transport establishment comprises and is positioned at door frame (1) connected connection framework (5), be symmetricly set in and connect framework (5) both sides the hydraulic jack (6) for lifting steel form carrier, be arranged at and connect framework (5) bottom surface for transporting freight forwarder's walking apparatus (7) of steel form carrier agent structure, and be arranged at and connect framework (5) bottom surface and for rotating the rotating disk (8) of steel form carrier agent structure.
3. a kind of agent structure according to claim 1 and 2 can entirety be passed through the steel form carrier of conventional section, it is characterized in that, described template mechanism comprises backform (9), the detachable limit mould (10) that is connected in teleblem (9) two ends, and the detachable bed die (11) that is connected in limit mould (10) lower end.
4. a kind of agent structure according to claim 3 can entirety be passed through the steel form carrier of conventional section, it is characterized in that, the lower end of described bed die (11) is also connected with bed die strut (12), and this bed die strut (12) favours bed die (11) setting.
5. a kind of agent structure according to claim 3 can entirety be passed through the steel form carrier of conventional section, it is characterized in that, described backform (9), limit mould (10) are all connected with door frame (1) by shuttering supporting hydraulic jack (13), and the end, lower end that bed die (11) is lifted on limit mould (10) is not directly connected with door frame (1).
6. a kind of agent structure according to claim 2 can entirety be passed through the steel form carrier of conventional section, it is characterized in that, described rotating disk (8) bottom is also provided with padded (14).
7. a kind of agent structure according to claim 1 and 2 can entirety be passed through the steel form carrier of conventional section, it is characterized in that, the longitudinal profile of described door frame (1) is inverted " recessed " font, and described connection framework (5) is by detachable door frame (1) lower inside that is connected in of bolt.
8. a kind of agent structure according to claim 2 can entirety be passed through the steel form carrier of conventional section, it is characterized in that, described connection framework (5) is " well " character form structure, described rotating disk (8) is fastenedly connected with the bottom that is connected framework (5) and is positioned at the middle part that connects framework (5), and described hydraulic jack (6) number is four and is positioned at the both sides that connect framework (5).
CN201320749270.3U 2013-11-25 2013-11-25 Steel form carrier with main structure capable of passing through conventional cross sections integrally Expired - Fee Related CN203570323U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103615262A (en) * 2013-11-25 2014-03-05 国电大渡河沙坪水电建设有限公司 Steel form jumbo with main structure capable of passing conventional sections, and implementation method thereof
CN105673050A (en) * 2016-03-29 2016-06-15 成都锐龙机械制造有限公司 Tunnel hinged type lining trolley

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103615262A (en) * 2013-11-25 2014-03-05 国电大渡河沙坪水电建设有限公司 Steel form jumbo with main structure capable of passing conventional sections, and implementation method thereof
CN103615262B (en) * 2013-11-25 2015-10-28 国电大渡河沙坪水电建设有限公司 A kind of agent structure can the overall steel form carrier by conventional section and its implementation
CN105673050A (en) * 2016-03-29 2016-06-15 成都锐龙机械制造有限公司 Tunnel hinged type lining trolley

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20140430

Termination date: 20161125