CN103610258A - Synchronous belt drive flexible presser foot temperature control cloth perforating positioning machine - Google Patents

Synchronous belt drive flexible presser foot temperature control cloth perforating positioning machine Download PDF

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Publication number
CN103610258A
CN103610258A CN201310623524.1A CN201310623524A CN103610258A CN 103610258 A CN103610258 A CN 103610258A CN 201310623524 A CN201310623524 A CN 201310623524A CN 103610258 A CN103610258 A CN 103610258A
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China
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cloth
temperature control
perforation
sizing
temperature
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CN201310623524.1A
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Chinese (zh)
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CN103610258B (en
Inventor
姜思逸
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YUHUAN YIYOU ELECTRONICS Co Ltd
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Individual
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Abstract

The invention discloses a synchronous belt drive flexible presser foot temperature control cloth perforating positioning machine which comprises a rotary compression mechanism for clothing material and finished garment, a synchronous belt drive mechanism of a button sewing/buttonhole perforating mechanism, a perforating mechanism, a temperature control heating mechanism for perforating shaping and an operation control system. According to the synchronous belt drive flexible presser foot temperature control cloth perforating positioning machine, a flexible presser foot is used, and compression of uneven cloth is achieved through adjustment on the angles of the flexible presser foot on a rotary shaft and different compression degrees of the cloth on a base bottom plate; the perforating mechanism is positioned through movement automatic control; by means of real-time monitoring of a shaping needle, the temperature of a shaping pillow is controlled, and button sewing and buttonhole positioning and perforating efficiency is effectively improved.

Description

Timing Belt drives flexible presser feet temperature control cloth perforation localization machine
Technical field
The present invention relates to the temperature control configuration control of nail catcher/keyhole position of cloth perforation location manufacture field, especially dress material/ready-made clothes-as clothes nail catcher/keyhole etc.---automation sizing positioner.
Background technology
The method that the nail catcher keyhole work of cloth adopts substantially at present has: the position of one, using the required nail catcher/snap close of ruler hand dipping, with colour drawing powder, in this position, identify, then according to this sign, carry out nail catcher/get ready, except manual punching hole, also there is employing mechanical punching (referring to CN 202340914 U); Two, measure nail catcher/snap close position, get ready, then carry out successively the measurement of next nail catcher/keyhole position and get ready.Three, another fastener positioning plate (referring to utility model patent CN102038309 A) comprises plate body, button hole.In above three kinds of methods, first two method is measured each clasp, works loaded down with trivial details, and certainty of measurement is not high, and with coloured pencil, dress material is carried out to mark, may cause the painted of cloth, need to increase an operation that cloth is cleaned; Although the third method increases compared with the degree of accuracy of first two method and operating efficiency, and positions without coloured pencil, still every artificial pressing plate of needs after all, the location of nail catcher/keyhole and being operated in synchronously of stitching a button are carried out, and workload is large, efficiency is low; And for different size, once need the distance between punching to change, need change processing even again to fastener positioning plate, thereby increase the production cycle, and be not easy to recycling.
Summary of the invention
Stitch a button for solving at present/buttonhole mainly adopts artificial handwork, automaticity not high.As use coloured pencil tailor's chalk, easily pollute the problem of dress material, increase matting etc., the invention provides a kind of Timing Belt and drive flexible presser feet temperature control cloth perforation localization machine, comprise the rotary pressing mechanism of dress material ready-made clothes, temperature control heating mechanism and the operation control system of the synchronous belt drive mechanism of nail catcher/keyhole punch block mechanism, punch block mechanism, perforation sizing, described rotary pressing mechanism consists of pedestal bottom plate, fixed support, rocker-arm link assembly, telescopic cylinder, support post; Synchronous belt drive mechanism by Timing Belt, secondary synchronizing wheel, synchronizing wheel turning cylinder, strainer (9), active synchronization wheel, ball screw guide rail, slide block group, secondary synchronizing wheel, perforation hold-down mechanism, timing Belt press plate mechanism, drive motors, drive motors mount pad, shaft coupling, synchronizing wheel form; Punch block mechanism by the hold-down mechanism of boring a hole, sizing pin mechanism, heating arrangements protective frameform, comprise that the parts such as perforation cylinder, cylinder mount pad, temperature control link block, sizing pin form; Temperature control heating mechanism consists of heating resistor, temperature sensor, sizing needle mould piece, punching hold-down mechanism and controller; Operation control system consists of limit switch and positioner.
Further, described rotary pressing mechanism has a plurality of flexible presser feets, and by regulating telescopic cylinder, described rocker-arm link group is rotated around rotating shaft, and presser feet spring, with rotating shaft campaign, is pressed on cloth on pedestal bottom plate flexibly.
Further, the angle by flexible adjustment presser feet in rotating shaft, the compression degree of cloth on pedestal bottom plate is different, realizes the compression of inhomogeneous cloth.
Further, the bottom of perforation hold-down mechanism is provided with spring.
Further, described pedestal bottom plate be provided with elongated slot for sizing pin pass.
Further, described drive motors is arranged on drive motors installing rack, and active synchronization wheel is arranged on drive motors axle by shaft coupling, and secondary synchronizing wheel is arranged on support post by turning cylinder, on synchronizing wheel turning cylinder, be provided with strainer, so that the adjusting of synchronizing wheel.
Further, according to dress material quality to be processed, set the processing temperature of sizing pin, and to sizing pin real time temperature monitoring, realize the real-time control to heating resistor, temperature is controlled in the temperature range suitable with processing cloth.
Timing Belt of the present invention drives flexible presser feet temperature control cloth perforation localization machine, adopts flexible presser feet by the angle of flexible adjustment presser feet in rotating shaft, and the compression degree of cloth on pedestal bottom plate is different, realizes the compression of inhomogeneous cloth; By moving, automatically control the location of realizing punch block mechanism; By the Real-Time Monitoring to sizing pin, control the temperature of shaped pillow, significantly improved nail catcher, keyhole positional punch efficiency.
Accompanying drawing explanation
Fig. 1 is this device structure schematic diagram;
Fig. 2 structure schematic side view;
Fig. 3 is equipment top view;
The flexible hold-down mechanism of Fig. 4 cloth;
Fig. 5 perforation hold-down mechanism of shaping;
Fig. 6 is base plate schematic diagram;
Fig. 7 is the schematic three dimensional views of modular system.
Each Reference numeral implication in figure: 1---pedestal bottom plate, 2---fixed support, 3---rocker-arm link assembly; 4-telescopic cylinder, 5---support post, 6---Timing Belt, 7---secondary synchronizing wheel, 8-synchronizing wheel turning cylinder, 9---strainer, 10---ball-screw guide rail, 11---movable clamping presser feet, 12---perforation hold-down mechanism, 13-sizing pin mechanism, 14- heating arrangements protective frame, 15- timing Belt press plate mechanism, 16-drive motors, 17-drive motors installing rack, 18-shaft coupling, 19-active synchronization wheel, 20-support post.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention, be described in further detail.
As Figure 1-3, Timing Belt of the present invention drives flexible presser feet temperature control cloth perforation localization machine, comprises the rotary pressing mechanism of dress material ready-made clothes, temperature control heating mechanism and the operation control system of the synchronous belt drive mechanism of nail catcher/keyhole punch block mechanism, punch block mechanism, perforation sizing.
Described rotary pressing mechanism consists of pedestal bottom plate 1, fixed support 2, rocker-arm link assembly 3, telescopic cylinder 4, support post 5; Synchronous belt drive mechanism by Timing Belt 6, secondary synchronizing wheel 7, synchronizing wheel turning cylinder 8, strainer 9, active synchronization wheel 19, ball screw guide rail 10, slide block group, secondary synchronizing wheel, perforation hold-down mechanism 12, timing Belt press plate mechanism15, drive motors 16, drive motors mount pad 17, shaft coupling 18, active synchronization wheel 19 form; Punch block mechanism by the hold-down mechanism 12 of boring a hole, sizing pin mechanism 13, heating arrangements protective frame14 form, and comprise that the parts such as perforation cylinder, cylinder mount pad, temperature control link block, sizing pin form; Temperature control heating mechanism consists of heating resistor, temperature sensor, sizing needle mould piece, punching hold-down mechanism and temperature controller; Operation control system consists of limit switch and positioner.
As shown in Figure 4, described rotary pressing mechanism is by passing through to regulate telescopic cylinder 4; rocker-arm link group 3 is rotated around rotating shaft; presser feet spring is also along with rotating shaft campaign flexibly; cloth is pressed on pedestal bottom plate 1; and because this rotary pressing mechanism is comprised of a plurality of flexible presser feets, so the cloth of band processing can be the material of became uneven, this rotary pressing mechanism can be realized compression.Angle by flexible adjustment presser feet in rotating shaft, the compression degree of cloth on pedestal bottom plate, realizes the compression of heterogeneous material.
As shown in Figure 5, punch block mechanism drives perforation cylinder, and the external part of two cylinders moves downward, and the pin of shaping is through processing cloth.The bottom of perforation hold-down mechanism 12 is springs, can compress cloth, when sizing pin punctured dress material, completes perforation and two tasks of shaping.
As shown in Figure 6, the schematic diagram of pedestal bottom plate, is jointly completed cloth is compressed by flexible presser feet and pedestal bottom plate 1, is processed with an elongated slot on pedestal bottom plate 1, and this groove passes for sizing pin, does not interfere with pedestal bottom plate.
After equipment operation, by operation control system, drive sizing needle movement to the position that needs punching, complete punching sizing operation.
Work comprises following content:
1, cloth is fixed and clamped.cloth is positioned on pedestal bottom plate 1, control telescopic cylinder 4, one end, end of cylinder is connected on fixed cross beam, one end is fixed on rocker-arm link, by the length variations of cylinder; rocking arm is along with the moving axis that rotates around fixed support rotates; the flexible presser feet being fixed on turning cylinder forms some wedged gaps with downward and pedestal bottom plate; by cloth clamping; because there are a plurality of (conventionally having 5-7 presser feet) on turning cylinder, because these presser feets have enough power that processing cloth is fixed on pedestal bottom plate.
Punch block mechanism position Control. drive motors 16 is arranged on drive motors installing rack 17, active synchronization wheel 19 is arranged on drive motors axle by shaft coupling 18, secondary synchronizing wheel 7 is arranged on support post by turning cylinder, is provided with strainer 9, so that the adjusting of synchronizing wheel on synchronizing wheel turning cylinder 8.19 rotations of driven by motor active synchronization wheel, hold-down nut is installed on active synchronization wheel 19 on drive motors axle; Active synchronization wheel 19 is nibbled anamorphic zone transmission by the tooth on circumference and Timing Belt 6.The two ends of Timing Belt 6 are fixed on by means of Timing Belt pressing plate on the mount pad of punching cylinder, and therefore, punching cylinder is along with Timing Belt moves together, and the concrete mobile position coordinates of punching cylinder is realized by controlling the rotational angle of drive motors 16.
the perforation sizing of dress material.punch block mechanism by the hold-down mechanism 12 of boring a hole, sizing pin mechanism 13, heating arrangements protective frame14, comprise the parts such as perforation cylinder, cylinder mount pad, temperature control link block, sizing pin.Drive perforation cylinder, the external part of two cylinders moves downward, and the pin of shaping, through processing cloth, drives punching cylinder, and control cylinder external part moves upward, and carries to highest order, completes processing sizing operation, waits for punching next time.
The temperature of sizing pin remains in the temperature range that is applicable to cloth sizing, when sizing pin punctured dress material, completes perforation and two tasks of shaping.According to the principle of heat-shaping, this perforation location can remain to next nail catcher/keyhole time.If need this hole to recover reset condition, can realize by heat-shaping again.
The temperature of sizing pin is controlled.Complete the perforation sizing operation of dress material, need to set processing temperature according to dress material quality to be processed, and sizing pin is maintained in stable temperature range.Because pecker is arranged in sizing pin mount pad and is exposed to air, so can conduct and the outer dissipate energy of radiation direction by heat, the temperature of sizing pin is constantly to change.Therefore, need the temperature of Real-Time Monitoring sizing pin, once temperature declines to some extent, must control thermal resistance sizing pin is heated.Meanwhile, the excess Temperature of heating stylus can burn dress material, need to carry out pre-estimation in advance to heating-up temperature, and the real time temperature monitoring of the pin of shaping, realizes the real-time control to heating resistor, and temperature is controlled in the temperature range suitable with processing cloth.
Determining of punching initial bit.The initial position location of the button of clothes and keyhole is along with pattern, style, the size of processing change and change, and the spacing between each punching of same cloth also can be different.Traditional model perforation need to, to different sizes, be made processing model separately.This punch device, without making different models, as long as according to machining need, carries out program setting, convenient, economical.This punch device is located in accordance with the following methods:
1) according to the original position of pedestal bottom plate, carry out clamping, dress material to be processed is clamped on pedestal bottom plate.
2) according to clamping size, according to motor-driven rotating speed and sizing pin geometrical relationship, set motor rotation speed and time, punching cylinder is run to first perforation sizing position, carry out drilling operation.
3) according to 5.2 step, complete second hole site control, remaining punch position can position according to 5.2 computational methods.
The Database Systems of cloth punching temperature.The temperature of the required sizing of dress material is along with quality, thickness and change.During a kind of new cloth of every processing, after the setting temperature of good this kind dress material to be debugged, the parameters of this dress material is saved in control system database, for selecting next time.
The specific works step of the temperature control perforation sizing of dress material nail catcher/keyhole that Timing Belt drives is as follows:
First, dress material compresses.As shown in Figure 1, by hold-down mechanism, the dress material of need processing is placed between pedestal bottom plate 1 and flexible presser feet, drives telescopic cylinder 4, rocker-arm link assembly 3 rotates around rotating fulcrum, and flexible presser feet is accompanied by turning cylinder and rotates, and cloth is pressed on pedestal bottom plate.
The second, the displacement of sizing pin is controlled.Excitation drive motors 16, according to the relation of electric machine rotation angle and the Timing Belt number of teeth, moves to sizing stylus printer hole job position by punching cylinder 14 together with the sizing pin mechanism that is arranged on cylinder external part.
The 3rd, sizing punching.Punch block mechanism by the hold-down mechanism 12 of boring a hole, sizing pin mechanism 13, heating arrangements protective frame14, comprise perforation cylinder, cylinder mount pad,, the parts such as temperature control link block, sizing pin.Drive perforation cylinder, the external part of two cylinders moves downward, and the pin of shaping, through processing cloth, drives punching cylinder, and control cylinder external part moves upward, and carries to highest order, completes processing sizing operation, waits for punching next time.
The perforation sizing of dress material is by control punch cylinder, and the two extension bars of cylinder move downward, and sizing pecker is moved downward.The sizing work of now boring a hole can be decomposed into two steps: 1,, when sizing perforation hold-down mechanism runs into cloth to be processed, cloth is compressed; 2, sizing pin continues to move downward, and through cloth, through the pedestal bottom plate of work top, completes perforation sizing operation.
The 4th, again complete drilling operation.According to second step, exciting drive motors 16, moves to punch position by punching cylinder.Then according to the 3rd step, completing after sizing punching air cylinder lifting.
The 5th, complete whole drilling operations.According to step the three, the 4th step, complete institute's porose position drilling operation of this cloth, this step is the 3rd, the repetition of the 4th step.
The 6th, initialize.Complete after whole drilling operations, excitation drive motors 16, drives 19 engagement Timing Belt 6 motions of active synchronization wheel, revert to initial zero-bit, is the perforation sizing operation of next piece cloth.
Before the drilling operation process of first step to the six steps, also have two very important preparations to complete, be respectively the 7th, the 8th step.
The 7th, sizing pin preheating and temperature control thereof.Before drilling operation, the Temperature Setting of sizing pin, at setting temperature, waits for that sizing pin reaches in design temperature, completes warm.In punching process, because shape pin and sizing pin mount pad are constantly to external radiation and conduction heat, so need the temperature of the pin of monitoring sizing in real time, to control heating resistor the heating being shaped into and temperature are kept, the temperature of the pin of guaranteeing to shape is vibrated near setting range.
The 8th, the setting at sizing punching interval.According to the needs of the different-style of dress material punching, set the distance of the initial position of the first punching position and puncher, set the different interval of punch position.
Before this punching mechanical is started working, need carry out preheating to sizing pin temperature, according to different clothes and thickness, carry out selection and the setting of temperature, wait the pin temperature of shaping, reach after preset temperature the drilling operation of can shaping.In punching process, need to control the design temperature of sizing pin is controlled automatically, the temperature of sizing pin is carried out to real-time sampling, the temperature of sizing pin is carried out to transient control, the temperature of the pin that makes to shape is processed the state that is applicable to operation all the time.
The setting of different dress material punch position only need to directly be inputted position or the punching interval that need to punch at control button or the touch-screen of controller, and controller just can complete the drilling operation of dress material desired location.The setting at this interval is random, as long as input wants the interval of setting just can complete, for different dress materials, without plate-making again, needs only input data.Convenient, fast, economic characteristic appears undoubtedly.
The controller of this equipment is controlled the task of comprising four aspects: 1, the control of telescopic cylinder, and the rotation of drivening rod mechanism and the presser feet in rotating shaft, completes the clamping work of cloth; 2, the driving of motor is controlled, and drive motor completes the motion control of Timing Belt, and sizing pin is positioned at and needs punch position; 3, the perforation configuration control of punching cylinder.Drive perforation sizing cylinder, complete the drilling operation of sizing pin; 4, the temperature of sizing pin is controlled, and sizing pin is controlled to the temperature of suitable sizing.5, the Position Control of perforation sizing, the rotational angle of control drive motors, the initial position of perforation sizing, and sizing span.

Claims (7)

1. a Timing Belt drives flexible presser feet temperature control cloth perforation localization machine, comprise the rotary pressing mechanism of dress material ready-made clothes, temperature control heating mechanism and the operation control system of the synchronous belt drive mechanism of nail catcher/keyhole punch block mechanism, punch block mechanism, perforation sizing is characterized in that: described rotary pressing mechanism consists of pedestal bottom plate (1), fixed support (2), rocker-arm link assembly (3), telescopic cylinder (4), support post (5); Synchronous belt drive mechanism consists of Timing Belt (6), secondary synchronizing wheel (7), synchronizing wheel turning cylinder (8), strainer (9), active synchronization wheel (19), ball screw guide rail (10), slide block group, secondary synchronizing wheel (7), perforation hold-down mechanism (12), Timing Belt press plate mechanism (15), drive motors (16), drive motors mount pad (17), shaft coupling (18), synchronizing wheel (19); Punch block mechanism is comprised of the hold-down mechanism of boring a hole (12), sizing pin mechanism (13), heating arrangements protective frame (14), comprises that the parts such as perforation cylinder, cylinder mount pad, temperature control link block, sizing pin form; Temperature control heating mechanism consists of heating resistor, temperature sensor, sizing needle mould piece, punching hold-down mechanism and controller; Operation control system consists of limit switch and positioner.
2. Timing Belt as claimed in claim 1 drives flexible presser feet temperature control cloth perforation localization machine, it is characterized in that: described rotary pressing mechanism has a plurality of flexible presser feets, by regulating telescopic cylinder (4), described rocker-arm link group (3) is rotated around rotating shaft, presser feet spring, with rotating shaft campaign, is pressed on cloth on pedestal bottom plate (1) flexibly.
3. Timing Belt as claimed in claim 2 drives flexible presser feet temperature control cloth perforation localization machine, it is characterized in that: the angle by flexible adjustment presser feet in rotating shaft, the compression degree of cloth on pedestal bottom plate (1) is different, realizes the compression of inhomogeneous cloth.
4. Timing Belt as claimed in claim 1 drives flexible presser feet temperature control cloth perforation localization machine, it is characterized in that: the bottom of perforation hold-down mechanism (12) is provided with spring.
5. Timing Belt as claimed in claim 1 drives flexible presser feet temperature control cloth perforation localization machine, it is characterized in that: described pedestal bottom plate (1) is provided with elongated slot and passes for sizing pin.
6. Timing Belt as claimed in claim 1 drives flexible presser feet temperature control cloth perforation localization machine, it is characterized in that: described drive motors (16) is arranged on drive motors installing rack (17), active synchronization wheel (19) is arranged on drive motors axle by shaft coupling (18), secondary synchronizing wheel (7) is arranged on support post by turning cylinder, on synchronizing wheel turning cylinder (8), be provided with strainer (9), so that the adjusting of synchronizing wheel.
7. Timing Belt as claimed in claim 1 drives flexible presser feet temperature control cloth perforation localization machine, it is characterized in that: the processing temperature of setting sizing pin according to dress material quality to be processed, and to sizing pin real time temperature monitoring, the real-time control of realization to heating resistor, is controlled at temperature in the temperature range suitable with processing cloth.
CN201310623524.1A 2013-11-30 2013-11-30 Timing Belt drives flexible presser foot temperature control cloth perforation localization machine Expired - Fee Related CN103610258B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103948197A (en) * 2014-04-14 2014-07-30 临海市中创自动化设备有限公司 Automatic button striking machine
CN104562475A (en) * 2014-12-18 2015-04-29 佛山市源田床具机械有限公司 Machine head lifting mechanism of quilting machine
CN109832679A (en) * 2019-03-26 2019-06-04 英商马田纺织品(中国-中山)有限公司 Ultrasonic wave puts mould skin machine automatically
CN110013065A (en) * 2019-03-22 2019-07-16 重庆三峡学院 The device of Pneumatic pressure clothes snap-on
CN110640829A (en) * 2019-09-26 2020-01-03 湖北淡雅香生物科技股份有限公司 Paper dysmorphism perforating device
CN111493428A (en) * 2020-04-23 2020-08-07 温州职业技术学院 Garment treatment is with cover knot device with waste recovery function

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CN1321569A (en) * 2000-04-28 2001-11-14 株式会社村木 Location hole perforating machine
CN2617548Y (en) * 2003-04-04 2004-05-26 丁建坤 Digital controlled punching machine
CN201055002Y (en) * 2007-04-10 2008-05-07 周石统 Electromagnetic eyeleting machine
CN102229150A (en) * 2011-06-13 2011-11-02 大连冶金工具厂有限公司 Temperature-control punching machine

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Publication number Priority date Publication date Assignee Title
GB1335039A (en) * 1970-01-08 1973-10-24 Gerber Garment Technology Inc Apparatus for cutting and drilling sheet material
CN1321569A (en) * 2000-04-28 2001-11-14 株式会社村木 Location hole perforating machine
CN2617548Y (en) * 2003-04-04 2004-05-26 丁建坤 Digital controlled punching machine
CN201055002Y (en) * 2007-04-10 2008-05-07 周石统 Electromagnetic eyeleting machine
CN102229150A (en) * 2011-06-13 2011-11-02 大连冶金工具厂有限公司 Temperature-control punching machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103948197A (en) * 2014-04-14 2014-07-30 临海市中创自动化设备有限公司 Automatic button striking machine
CN103948197B (en) * 2014-04-14 2015-12-23 临海市中创自动化设备有限公司 Automatic galvanized wire tying machine
CN104562475A (en) * 2014-12-18 2015-04-29 佛山市源田床具机械有限公司 Machine head lifting mechanism of quilting machine
CN110013065A (en) * 2019-03-22 2019-07-16 重庆三峡学院 The device of Pneumatic pressure clothes snap-on
CN109832679A (en) * 2019-03-26 2019-06-04 英商马田纺织品(中国-中山)有限公司 Ultrasonic wave puts mould skin machine automatically
CN109832679B (en) * 2019-03-26 2023-10-13 英商马田纺织品(中国-中山)有限公司 Ultrasonic automatic die skin dotting machine
CN110640829A (en) * 2019-09-26 2020-01-03 湖北淡雅香生物科技股份有限公司 Paper dysmorphism perforating device
CN110640829B (en) * 2019-09-26 2022-02-15 湖北淡雅香生物科技股份有限公司 Paper dysmorphism perforating device
CN111493428A (en) * 2020-04-23 2020-08-07 温州职业技术学院 Garment treatment is with cover knot device with waste recovery function

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