CN103610258B - Timing Belt drives flexible presser foot temperature control cloth perforation localization machine - Google Patents
Timing Belt drives flexible presser foot temperature control cloth perforation localization machine Download PDFInfo
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- CN103610258B CN103610258B CN201310623524.1A CN201310623524A CN103610258B CN 103610258 B CN103610258 B CN 103610258B CN 201310623524 A CN201310623524 A CN 201310623524A CN 103610258 B CN103610258 B CN 103610258B
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- perforation
- cloth
- temperature control
- presser foot
- timing belt
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- 239000004744 fabric Substances 0.000 title claims abstract description 53
- 230000004807 localization Effects 0.000 title claims abstract description 14
- 238000004513 sizing Methods 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 25
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims abstract description 10
- 238000007906 compression Methods 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims abstract description 7
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 238000004080 punching Methods 0.000 claims description 23
- 238000012545 processing Methods 0.000 claims description 16
- 238000007514 turning Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 210000002683 foot Anatomy 0.000 description 19
- 238000007493 shaping process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 238000005553 drilling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000000205 computational method Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of Timing Belt and drive flexible presser foot temperature control cloth perforation localization machine, comprise the rotary pressing mechanism of dress material ready-made clothes, the synchronous belt drive mechanism of nail catcher/keyhole punch block mechanism, punch block mechanism, the temperature control heating mechanism of perforation sizing and operation control system, Timing Belt of the present invention drives flexible presser foot temperature control cloth perforation localization machine, adopt flexible presser foot by the angle of flexible adjustment presser feet in rotating shaft, the compression degree of cloth on pedestal bottom plate is different, realizes the compression of uneven cloth; Automatically controlling by moving, realizing the location of punch block mechanism; By the Real-Time Monitoring to sizing pin, control the temperature of shaped pillow, significantly improve nail catcher, keyhole positional punch efficiency.
Description
Technical field
The present invention relates to cloth perforation location manufacture field, the especially temperature control configuration control-as clothes nail catcher/keyhole etc. of the nail catcher/keyhole position of dress material/ready-made clothes---automation sizing positioner.
Background technology
The method that the nail catcher keyhole work of current cloth adopts substantially has: one, with the position of nail catcher/snap close needed for ruler hand dipping, identify in this position with colour drawing powder, then nail catcher/get ready is carried out according to this mark, except manual punching hole, also there is employing mechanical punching (see 202340914 U); Two, measure nail catcher/snap close position, get ready, then carry out the measurement of next nail catcher/keyhole position successively and get ready.Three, another fastener positioning plate (see utility model patent CN102038309A) comprises plate body, button hole.In above three kinds of methods, first two method is measured each clasp, intricate operation, and certainty of measurement is not high, and marks dress material with coloured pencil, may cause the painted of cloth, needs increase operation of cleaning cloth; Although the third method comparatively degree of accuracy of first two method and operating efficiency increases, and positions without coloured pencil, after all or every part needs artificial pressing plate, the location of nail catcher/keyhole and being operated in of stitching a button synchronously are carried out, and workload is large, efficiency is low; And for different size, namely once need the distance between punching to change, need change fastener positioning plate and even again process, thus add the production cycle, and be not easy to recycling.
Summary of the invention
Stitch a button at present for solving/buttonhole mainly adopts artificial handwork, automaticity not high.As used coloured pencil tailor's chalk, the problem of easy pollution dress material, increase matting etc., the invention provides a kind of Timing Belt and drive flexible presser foot temperature control cloth perforation localization machine, comprise the rotary pressing mechanism of dress material ready-made clothes, the synchronous belt drive mechanism of nail catcher/keyhole punch block mechanism, punch block mechanism, the temperature control heating mechanism of perforation sizing and operation control system, described rotary pressing mechanism is made up of pedestal bottom plate, fixed support, rocker-arm link assembly, telescopic cylinder, support post; Synchronous belt drive mechanism is made up of Timing Belt, secondary synchronizing wheel, synchronizing wheel turning cylinder, strainer (9), active synchronization wheel, ball screw guide rail, slide block group, perforation hold-down mechanism, Timing Belt press plate mechanism, drive motors, drive motors mount pad, shaft coupling, synchronizing wheel; Punch block mechanism is made up of hold-down mechanism of boring a hole, sizing pin mechanism, heating arrangements protective frame, and sizing pin mechanism comprises perforation cylinder, cylinder mount pad, temperature control link block, sizing pin; Temperature control heating mechanism is made up of heating resistor, temperature sensor, sizing pin module, punching hold-down mechanism and controller; Operation control system is made up of limit switch and positioner.
Further, described rotary pressing mechanism has multiple flexible presser foot, and by regulating telescopic cylinder, described rocker-arm link assembly is around axis of rotation, and cloth, with pivot, is pressed on pedestal bottom plate by flexible presser foot spring.
Further, by the angle of flexible adjustment presser feet in rotating shaft, the compression degree of cloth on pedestal bottom plate is different, realizes the compression of uneven cloth.
Further, the bottom of perforation hold-down mechanism is provided with spring.
Further, described pedestal bottom plate be provided with elongated slot for sizing pin pass.
Further, described drive motors is arranged on drive motors mount pad, and active synchronization wheel is arranged on drive motors axle by shaft coupling, and secondary synchronizing wheel is arranged on support post by turning cylinder, synchronizing wheel turning cylinder is provided with strainer, so that the adjustment of synchronizing wheel.
Further, according to the processing temperature of dress material quality setting sizing pin to be processed, and to sizing pin real time temperature monitoring, realize the real-time control to heating resistor, temperature is controlled in the temperature range suitable with processing cloth.
Timing Belt of the present invention drives flexible presser foot temperature control cloth perforation localization machine, adopts flexible presser foot by the angle of flexible adjustment presser feet in rotating shaft, and the compression degree of cloth on pedestal bottom plate is different, realizes the compression of uneven cloth; Automatically controlling by moving, realizing the location of punch block mechanism; By the Real-Time Monitoring to sizing pin, control the temperature of shaped pillow, significantly improve nail catcher, keyhole positional punch efficiency.
Accompanying drawing explanation
Fig. 1 is this device structure schematic diagram;
Fig. 2 structure schematic side view;
Fig. 3 is equipment top view;
The flexible hold-down mechanism of Fig. 4 cloth;
Fig. 5 shapes perforation hold-down mechanism;
Fig. 6 is base plate schematic diagram;
Fig. 7 is the schematic three dimensional views of modular system.
Each Reference numeral implication in figure: 1---pedestal bottom plate, 2---fixed support, 3---rocker-arm link assembly; 4-telescopic cylinder, 5---support post, 6---Timing Belt, 7---secondary synchronizing wheel, 8-synchronizing wheel turning cylinder, 9---strainer, 10 ball-screw guide rails one by one, 11---movable clamping presser feet, 12---perforation hold-down mechanism, 13---sizing pin mechanism, 14---heating arrangements protective frame, 15-Timing Belt press plate mechanism, 16-drive motors, 17-drive motors mount pad, 18-shaft coupling, 19 1 active synchronization wheels, 20-support post.
Detailed description of the invention
Be described in further detail below in conjunction with accompanying drawing the specific embodiment of the present invention.
As Figure 1-3, Timing Belt of the present invention drives flexible presser foot temperature control cloth perforation localization machine, comprises dress material
The temperature control heating mechanism of the rotary pressing mechanism of clothing, the synchronous belt drive mechanism of nail catcher/keyhole punch block mechanism, punch block mechanism, perforation sizing and operation control system.
Described rotary pressing mechanism is made up of pedestal bottom plate 1, fixed support 2, rocker-arm link assembly 3, telescopic cylinder 4, support post 5; Synchronous belt drive mechanism is taken turns 19 formed by Timing Belt 6, secondary synchronizing wheel 7, synchronizing wheel turning cylinder 8, strainer 9, active synchronization wheel 19, ball screw guide rail 10, slide block group, perforation hold-down mechanism 12, Timing Belt press plate mechanism 15, drive motors 16, drive motors mount pad 17, shaft coupling 18, active synchronization; Punch block mechanism is made up of hold-down mechanism 12 of boring a hole, sizing pin mechanism 13, heating arrangements protective frame 14, and sizing pin mechanism comprises perforation cylinder, cylinder mount pad, temperature control link block, sizing pin; Temperature control heating mechanism is made up of heating resistor, temperature sensor, sizing pin module, punching hold-down mechanism and temperature controller; Operation control system is made up of limit switch and positioner.
As shown in Figure 4, described rotary pressing mechanism is by by regulating telescopic cylinder 4; rocker-arm link assembly 3 is around axis of rotation; flexible presser foot spring is also along with pivot; be pressed on by cloth on pedestal bottom plate 1; and be made up of multiple flexible presser foot due to this rotary pressing mechanism, so the cloth of band processing can be the material of became uneven, this rotary pressing mechanism can realize compressing.By the angle of flexible adjustment presser feet in rotating shaft, the compression degree of cloth on pedestal bottom plate, realizes the compression of heterogeneous material.
As shown in Figure 5, punch block mechanism drives perforation cylinder, and the external part of two cylinder moves downward, and pin of shaping is through processing cloth.The bottom of perforation hold-down mechanism 12 is springs, can compress cloth, when pin of shaping punctured dress material, completes perforation and sizing two tasks.
As shown in Figure 6, the schematic diagram of pedestal bottom plate, is jointly completed by flexible presser foot and pedestal bottom plate 1 and is compressed by cloth, pedestal bottom plate 1 is processed with an elongated slot, and this groove passes for sizing pin, does not interfere with pedestal bottom plate.
After equipment runs, drive sizing needle movement to the position needing punching by operation control system, complete punching sizing operation.
Work comprises following content:
1, being fixed and clamped of cloth.Cloth is positioned on pedestal bottom plate 1, control telescopic cylinder 4, one end, end of cylinder is connected on fixed cross beam, one end is fixed on rocker-arm link, by the length variations of cylinder; rocking arm is along with the moving axis rotation that rotates around fixed support; fixing flexible presser foot on the rotating shaft forms some wedged gaps with downward and pedestal bottom plate; by cloth clamping; because have multiple (usually having 5-7 presser feets) on the rotating shaft, because these presser feets have enough power to be fixed on pedestal bottom plate by processing cloth.
The position control of punch block mechanism.Drive motors 16 is arranged on drive motors mount pad 17, active synchronization wheel 19 is arranged on drive motors axle by shaft coupling 18, secondary synchronizing wheel 7 is arranged on support post by turning cylinder, synchronizing wheel turning cylinder 8 is provided with strainer 9, so that the adjustment of synchronizing wheel.Driven by motor active synchronization wheel 19 rotates, and active synchronization wheel 19 is installed on drive motors axle by hold-down nut; Active synchronization wheel 19 engages into V belt translation by tooth circumferentially with Timing Belt 6.The two ends of Timing Belt 6 are fixed on the mount pad of punching cylinder by means of Timing Belt pressing plate, and therefore, punching cylinder moves together along with Timing Belt, and the position coordinates of the concrete movement of punching cylinder is realized by the rotational angle controlling drive motors 16.
The perforation sizing of dress material.Punch block mechanism is by hold-down mechanism 12 of boring a hole, sizing pin mechanism 13, heating arrangements protective frame 14, and sizing pin mechanism comprises the parts such as perforation cylinder, cylinder mount pad, temperature control link block, sizing pin.Drive perforation cylinder, the external part of two cylinder moves downward, and pin of shaping is through processing cloth, and drive punching cylinder, control cylinder external part moves upward, and carries to highest order, completes processing sizing operation, waits for punching next time.
The temperature of sizing pin remains in the temperature range of applicable cloth sizing, when pin of shaping punctured dress material, completes perforation and sizing two tasks.According to the principle of heat-shaping, this perforation location can remain to next nail catcher/keyhole time.If need this hole to recover reset condition, realize by heat-shaping again.
The temperature of sizing pin controls.Complete the perforation sizing operation of dress material, need according to dress material quality setting processing temperature to be processed, and sizing pin is maintained in stable temperature range.Be positioned at sizing pin mount pad due to pecker and expose in atmosphere, so can by heat transfer and the outer dissipate energy of radiation direction, the temperature of sizing pin be moment change.Therefore, need the temperature of Real-Time Monitoring sizing pin, once temperature declines to some extent, thermal resistance must be controlled sizing pin is heated.Meanwhile, dress material is burnt in the too high meeting of temperature of heating stylus, needs to carry out pre-estimation in advance to heating-up temperature, carries out the real time temperature monitoring of sizing pin, realizes the real-time control to heating resistor, temperature is controlled in the temperature range suitable with processing cloth.
The determination of punching initial bit.The button of clothes and the initial position location of keyhole are along with the pattern of processing, style, size change and changing, and the spacing between each punching of same cloth also can be different.Traditional model perforation needs different sizes, makes respective processing model.This punch device, without the need to making different models, as long as according to machining need, carries out program setting, convenient, economical.This punch device is located in accordance with the following methods:
1) carry out clamping according to the original position of pedestal bottom plate, dress material to be processed is clamped on pedestal bottom plate.
2) according to clamping size, according to motor-driven rotating speed and sizing pin geometrical relationship, setting motor rotation speed and time, punching cylinder is run to first perforation sizing position, carry out drilling operation.
3) complete second hole site control according to the step of 5.2, remaining punch position can position according to the computational methods of 5.2.
The Database Systems of cloth punching temperature.The temperature of the required sizing of dress material is along with quality, thickness and changing.When often processing a kind of new cloth, after the setting temperature of this kind dress material good to be debugged, the parameters of this dress material is saved in control system database, selects for next time.
The specific works step of the temperature control perforation sizing of dress material nail catcher/keyhole that Timing Belt drives is as follows:
First, dress material compresses.As shown in Figure 1, the dress material need processed by hold-down mechanism is placed between pedestal bottom plate 1 and flexible presser foot, drives telescopic cylinder 4, and rocker-arm link assembly 3 rotates around rotating fulcrum, and flexible presser foot is rotated along with turning cylinder, is pressed on pedestal bottom plate by cloth.
The second, sizing pin Bit andits control.Excitation drive motors 16, according to the relation of electric machine rotation angle and the Timing Belt number of teeth, moves to together with the sizing pin mechanism being arranged on cylinder external part stylus printer hole job position of shaping by punching cylinder 14.
3rd, sizing punching.Punch block mechanism is by hold-down mechanism 12 of boring a hole, sizing pin mechanism 13, heating arrangements protective frame 14, and sizing pin mechanism comprises the parts such as perforation cylinder, cylinder mount pad, temperature control link block, sizing pin.Drive perforation cylinder, the external part of two cylinder moves downward, and sizing pin bud is crossed processing cloth, and drive punching cylinder, control cylinder external part moves upward, and carries to highest order, completes processing sizing operation, waits for punching next time.
The perforation sizing of dress material is by control punch cylinder, and the two extension bar of cylinder moves downward, and is moved downward by sizing pecker.Sizing work of now boring a hole can be decomposed into two steps: 1, when perforation hold-down mechanism of shaping runs into cloth to be processed, compressed by cloth; 2, pin of shaping continues to move downward, and through cloth, through the pedestal bottom plate of work top, completes perforation sizing operation.
4th, again complete drilling operation.According to second step, exciting drive motors 16, moves to punch position by punching cylinder.Then according to the 3rd step, completing sizing punching after by air cylinder lifting.
5th, complete whole drilling operation.Complete institute's porose position drilling operation of this cloth according to step the three, the 4th step, this step is the repetition of the 3rd, the 4th step.
Claims (7)
1. a Timing Belt drives flexible presser foot temperature control cloth perforation localization machine, comprise the rotary pressing mechanism of dress material ready-made clothes, the synchronous belt drive mechanism of nail catcher/keyhole punch block mechanism, punch block mechanism, the temperature control heating mechanism of perforation sizing and operation control system, it is characterized in that: described rotary pressing mechanism is made up of pedestal bottom plate (1), fixed support (2), rocker-arm link assembly (3), telescopic cylinder (4), support post (5); Synchronous belt drive mechanism is made up of Timing Belt (6), secondary synchronizing wheel (7), synchronizing wheel turning cylinder (8), strainer (9), active synchronization wheel (19), ball screw guide rail (10), slide block group, Timing Belt press plate mechanism (15), drive motors (16), drive motors mount pad (17), shaft coupling (18); Punch block mechanism is made up of hold-down mechanism of boring a hole (12), sizing pin mechanism (13), heating arrangements protective frame (14), and sizing pin mechanism (13) comprises perforation cylinder, cylinder mount pad, temperature control link block, sizing needle part; Temperature control heating mechanism is made up of heating resistor, temperature sensor, sizing pin module, punching hold-down mechanism and controller; Operation control system is made up of limit switch and positioner.
2. Timing Belt as claimed in claim 1 drives flexible presser foot temperature control cloth perforation localization machine, it is characterized in that: described rotary pressing mechanism has multiple flexible presser foot, by regulating telescopic cylinder (4), described rocker-arm link assembly (3) is around axis of rotation, cloth, with pivot, is pressed on pedestal bottom plate (1) by flexible presser foot spring.
3. Timing Belt as claimed in claim 2 drives flexible presser foot temperature control cloth perforation localization machine, it is characterized in that: by the angle of flexible adjustment presser feet in rotating shaft, and the compression degree of cloth on pedestal bottom plate (1) is different, realizes the compression of uneven cloth.
4. Timing Belt as claimed in claim 1 drives flexible presser foot temperature control cloth perforation localization machine, it is characterized in that: the bottom of perforation hold-down mechanism (12) is provided with spring.
5. Timing Belt as claimed in claim 1 drives flexible presser foot temperature control cloth perforation localization machine, it is characterized in that: described pedestal bottom plate (1) is provided with elongated slot and passes for sizing pin.
6. Timing Belt as claimed in claim 1 drives flexible presser foot temperature control cloth perforation localization machine, it is characterized in that: described drive motors (16) is arranged on drive motors mount pad (17), active synchronization wheel (19) is arranged on drive motors axle by shaft coupling (18), secondary synchronizing wheel (7) is arranged on support post by turning cylinder, synchronizing wheel turning cylinder (8) is provided with strainer (9), so that the adjustment of synchronizing wheel.
7. Timing Belt as claimed in claim 1 drives flexible presser foot temperature control cloth perforation localization machine, it is characterized in that: according to the processing temperature of dress material quality setting sizing pin to be processed, and to sizing pin real time temperature monitoring, realize the real-time control to heating resistor, temperature is controlled in the temperature range suitable with processing cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310623524.1A CN103610258B (en) | 2013-11-30 | 2013-11-30 | Timing Belt drives flexible presser foot temperature control cloth perforation localization machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310623524.1A CN103610258B (en) | 2013-11-30 | 2013-11-30 | Timing Belt drives flexible presser foot temperature control cloth perforation localization machine |
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| Publication Number | Publication Date |
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| CN103610258A CN103610258A (en) | 2014-03-05 |
| CN103610258B true CN103610258B (en) | 2015-09-23 |
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| CN201310623524.1A Expired - Fee Related CN103610258B (en) | 2013-11-30 | 2013-11-30 | Timing Belt drives flexible presser foot temperature control cloth perforation localization machine |
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| CN103948197B (en) * | 2014-04-14 | 2015-12-23 | 临海市中创自动化设备有限公司 | Automatic galvanized wire tying machine |
| CN104562475A (en) * | 2014-12-18 | 2015-04-29 | 佛山市源田床具机械有限公司 | Machine head lifting mechanism of quilting machine |
| CN110013065B (en) * | 2019-03-22 | 2020-12-08 | 重庆三峡学院 | Pneumatic clothes snap fastener pressing device |
| CN109832679B (en) * | 2019-03-26 | 2023-10-13 | 英商马田纺织品(中国-中山)有限公司 | Ultrasonic automatic die skin dotting machine |
| CN110640829B (en) * | 2019-09-26 | 2022-02-15 | 湖北淡雅香生物科技股份有限公司 | Paper dysmorphism perforating device |
| CN111493428B (en) * | 2020-04-23 | 2022-03-18 | 温州职业技术学院 | Garment treatment is with cover knot device with waste recovery function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1335039A (en) * | 1970-01-08 | 1973-10-24 | Gerber Garment Technology Inc | Apparatus for cutting and drilling sheet material |
| CN1321569A (en) * | 2000-04-28 | 2001-11-14 | 株式会社村木 | Location hole perforating machine |
| CN2617548Y (en) * | 2003-04-04 | 2004-05-26 | 丁建坤 | Digital controlled punching machine |
| CN201055002Y (en) * | 2007-04-10 | 2008-05-07 | 周石统 | Electromagnetic eyeleting machine |
| CN102229150A (en) * | 2011-06-13 | 2011-11-02 | 大连冶金工具厂有限公司 | Temperature-control punching machine |
-
2013
- 2013-11-30 CN CN201310623524.1A patent/CN103610258B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1335039A (en) * | 1970-01-08 | 1973-10-24 | Gerber Garment Technology Inc | Apparatus for cutting and drilling sheet material |
| CN1321569A (en) * | 2000-04-28 | 2001-11-14 | 株式会社村木 | Location hole perforating machine |
| CN2617548Y (en) * | 2003-04-04 | 2004-05-26 | 丁建坤 | Digital controlled punching machine |
| CN201055002Y (en) * | 2007-04-10 | 2008-05-07 | 周石统 | Electromagnetic eyeleting machine |
| CN102229150A (en) * | 2011-06-13 | 2011-11-02 | 大连冶金工具厂有限公司 | Temperature-control punching machine |
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