CN207828534U - A kind of automatic Mosaic sewing device - Google Patents

A kind of automatic Mosaic sewing device Download PDF

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Publication number
CN207828534U
CN207828534U CN201820046349.2U CN201820046349U CN207828534U CN 207828534 U CN207828534 U CN 207828534U CN 201820046349 U CN201820046349 U CN 201820046349U CN 207828534 U CN207828534 U CN 207828534U
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CN
China
Prior art keywords
axis
sewing
cut
parts
binder
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Expired - Fee Related
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CN201820046349.2U
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Chinese (zh)
Inventor
黄耀强
何颖斌
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Foshan Nanhai No1 Industrial Co Ltd
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Foshan Nanhai No1 Industrial Co Ltd
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Priority to CN201820046349.2U priority Critical patent/CN207828534U/en
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Abstract

The utility model provides a kind of automatic Mosaic sewing device, including board, air suction mechanism, positioning mechanism, binder sewing mechanism, shedding mechanism, it is characterised in that:The automatic Mosaic sewing device further includes the first inductor, the second inductor, third inductor, control button and controller, and the controller is electrically connected with the first inductor, the second inductor, third inductor, control button and sewing machine head, air suction mechanism, positioning mechanism, binder sewing mechanism and shedding mechanism respectively.The utility model controls automatic Mosaic sewing device using inductor with hop controller, easy to operate using infrared ray auxiliary cut-parts positioning, to the integrated splicing sewing new process for providing a kind of automatic material taking, splicing sewing and discharging.

Description

A kind of automatic Mosaic sewing device
Technical field
The utility model is related to stitching process field, especially a kind of automatic Mosaic sewing device and its sewing technology.
Background technology
In the industrial processes of clothes, there are many component be directed to piece technique, such as the pkt. flap of clothes, sleeve The components such as row, door cylinder, collar are required for, by the cut-parts piece of two panels same shape, being integrally fixed, then just entering The quilting process of clothes one integral piece, in traditional technology often through manually two panels cut-parts are overlapped after, with human hand push down cut-parts into Row suture, upper and lower cut-parts are sewing moving process, careless slightly, the dislocation of upper and lower cut-parts are just will produce, to cause sewing line The offset of mark, and influence the molding effect of garment elements.Traditional piece technique is relatively high to the skill level requirement of worker, residual Substandard products ratio is big, has not only been lost a large amount of time and manpower, and piece effect disunity, stitching unsightly, to influence The forming quality of clothes is unfavorable for the raising of production efficiency and the stabilization of product quality.
Invention content
In view of the deficiencies of the prior art, the utility model provides a kind of using infrared ray auxiliary cut-parts precise positioning, automatically Feeding, the integrated automatic Mosaic sewing device and its sewing technology for splicing sewing and discharging.
To achieve the above object, the utility model is achieved by following technical proposals:A kind of automatic Mosaic sewing dress It sets, including board, air suction mechanism, positioning mechanism, binder sewing mechanism, shedding mechanism, it is characterised in that:
Sewing machine head is provided on the board, the right side of sewing machine head is feeding area, and the left side of sewing machine head is blanking Area is provided with multiple wind inlets on feeding area;
The air suction mechanism is connected by tracheae and the wind inlet of feeding area;
The positioning mechanism includes the infrared generator for generating infrared ray, the infrared generator installation Top in feeding area, the infrared ray that infrared generator generates are formed and the matched limit of cut-parts shape above feeding area Cut-parts are accurately placed the feeding area of board for less important work person by bit identification, limit mark;
Binder sewing mechanism is mounted on board, and binder sewing mechanism is used for cut-parts during sewing by pressing It is whole at the same drive cut-parts movement according to sewing route move to complete sewing technology;
The left side in board discharging area is arranged in the shedding mechanism, and scraper is provided on shedding mechanism, and the scraper is used for The cut-parts for completing sewing are scraped in the rewinding box in front of discharging area;
The automatic Mosaic sewing device further include the first inductor, the second inductor, third inductor, control button and Controller, the controller respectively with the first inductor, the second inductor, third inductor, control button and sewing machine head, The feeding in board is arranged in air suction mechanism, positioning mechanism, binder sewing mechanism and shedding mechanism electrical connection, first inductor The right side in area, the second inductor are arranged at the rear of feeding area, and third inductor is arranged in the left side of discharging area.
The infrared generator is provided with 4, and the infrared ray that 4 infrared generators generate is respectively formed sanction Piece front end, rear end, left end, the corresponding limit mark of right end.
The limit is identified as rectilinear form, cross shape or other shapes positioned convenient for identification.
Binder sewing mechanism includes binder die cap, Z axis motion, Y-axis motion and X-axis motion, The shape and sewing shape of the binder die cap match, and cut-parts planker, the cut-parts planker are provided with below binder die cap It is made of silica-gel sponge material, binder die cap is mounted on Z axis motion, and Z axis motion is mounted on Y-axis motion On, Y-axis motion is mounted on X-axis motion, and binder die cap can be under the driving effect of Z axis motion along Z axis Direction moves, and Z axis motion can move under the driving effect of Y-axis motion along Y direction, and Y-axis motion can It is moved along X-direction under the driving effect of X-axis motion, binder die cap is finally made to be moved in Z axis motion, Y-axis The movement of spatially X, Y, Z-direction are completed under the mating reaction of mechanism and X-axis motion.
The Z axis motion includes Z axis guide plate, Z axis driving mechanism and Z axis sliding block, is provided on Z axis guide plate mutually The guide groove that parallel two are arranged along Z-direction, Z axis sliding block is mounted on inside guide groove and Z axis sliding block is driven by corresponding Z axis Mechanism driving moves up and down in guide groove, and binder die cap is fixed on Z axis sliding block, the swaging die under the driving of Z axis driving mechanism It covers and is moved along Z-direction with Z axis sliding block;
The Y-axis motion includes Y-axis moving guide rail, Y-axis driving mechanism and Y-axis slide bar, and Z axis guide plate is fixed on Y-axis On moving guide rail, the guide groove along Y direction, one end slideably embedded installation of Y-axis slide bar are provided on Y-axis moving guide rail In the guide groove of Y-axis moving guide rail, the other end of Y-axis slide bar is mounted on X-axis motion, in the driving of X-axis motion Lower Y-axis slide bar can be along X-direction telescopic moving, and under the driving of Y-axis driving mechanism, Y-axis moving guide rail is moved along Y direction It is dynamic.
The shedding mechanism includes the scraper, horizontal mobile mechanism and vertical shift cylinder, and one end of scraper is mounted on On horizontal mobile mechanism, the scraper other end stretches to discharging area, the driving lower coating blade of horizontal mobile mechanism can be along the direction of X-axis It moves, vertical shift cylinder is provided with below the rear end of horizontal mobile mechanism, it is horizontal under the driving of vertical shift cylinder to move The rear end of motivation structure can move back and forth in the vertical direction.
The sliding block and correspondence that the horizontal mobile mechanism includes the guide shaft being arranged along X-direction, is sleeved on guide shaft Driving cylinder, one end of scraper is fixed on sliding block, along guide shaft makees line with sliding block in the driving lower coating blade of driving cylinder The reciprocating motion of property.
The beneficial effects of the utility model are:
1, the position of binder sewing mechanism is incuded by inductor with hop controller control splicing sewing technology using inductor It sets and judges the stage of sewing to make controller that corresponding part of appliance be driven to be acted, it is not only accurate but also efficiently, it is entire to splice During sewing, operator only needs cut-parts being placed into feeding area and completes the positioning of cut-parts under the booster action of positioning mechanism , high degree of automation, effectively increase splicing sewing technology production efficiency;
2, the positioning that the limit mark auxiliary cut-parts of cut-parts are formed using infrared ray, on the one hand eliminates machine used for positioning The design and installation of tool component, have saved cost, another aspect infrared ray auxiliary positioning, simplify positioning process, easy to operate, Quick and positioning accuracy is high;
3, the binder die cap of innovative design, on the one hand by binder die cap to the pressing active force appropriate of cut-parts, it is ensured that On the other hand cut-parts flatness during splicing sewing is arranged with ensureing the quality of sewing by swaging die base portion The friction force appropriate of cut-parts planker and cut-parts can make binder die cap directly drag cut-parts and prevent cut-parts dislocation bad, By the way of pressing force and friction fit dragging cut-parts movement, no longer needs to increase backing plate in cut-parts bottom, reduce parts Use, cost-effective, while the shape of binder die cap is consistent with the shape of sewing coincide, the shape of binder die cap is as splicing Guide plate during sewing, sewing needle along binder die cap shape cabling, it is ensured that the regularity for splicing the cut-parts of sewing carries The quality of height splicing sewing.
Description of the drawings
Fig. 1 is the overall structure diagram of the utility model,
Fig. 2 is the close-up schematic view of the binder sewing mechanism of the utility model,
Fig. 3 is the structural schematic diagram of the shedding mechanism of the utility model,
Wherein, 1- boards, 2- air suction mechanisms, 3- binder sewings mechanism, 4- rewinding boxes, 5- shedding mechanisms, 6- sewing machine heads, 7- positioning mechanism, the first inductors of 11-, the second inductors of 12-, 13- thirds inductor, 14- control buttons, 31- binders die cap, 32- Z axis motion, 321-Z spindle guides plate, 322-Z axis sliding block, 33-Y shaft movement mechanisms, 331-Y axis moving guide rail, 332-Y Axis slide bar, 34-X shaft movement mechanisms, 51- scrapers, 52- horizontal mobile mechanisms, 53- vertical shift cylinders.
Specific implementation mode
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings:
As shown in Figures 1 to 3:
A kind of automatic Mosaic sewing device, including board 1, air suction mechanism 2, positioning mechanism 7, binder sewing mechanism 3, discharging Mechanism 5, it is characterised in that:
Sewing machine head 6 is provided on the board 1, the right side of sewing machine head 6 is feeding area, and the left side of sewing machine head 6 is Discharging area is provided with multiple wind inlets on feeding area, blowing area is provided in front of feeding area, operator can will wait anticipating The cut-parts of position are positioned in blowing area;
The air suction mechanism 2 includes air draught box and wind turbine, and air draught box is separately connected the wind turbine and feeding area by tracheae The wind inlet of upper setting;
The positioning mechanism 7 includes the infrared generator for infra-red-emitting, the infrared generator peace Top mounted in feeding area, infrared generator project the infrared ray of generation above feeding area, and infrared ray is formed and cut out The matched limit mark of piece shape, to which cut-parts are accurately placed the feeding area of board 1 by less important work person;
Binder sewing mechanism 3 is mounted on board 1, and binder sewing mechanism 3 is for pressing cut-parts during sewing It flattens while cut-parts movement being driven to be moved according to the route of sewing to complete sewing technology;
The left side in 1 discharging area of board is arranged in the shedding mechanism 5, and scraper 51, the scraper are provided on shedding mechanism 5 51 for scraping the cut-parts for completing sewing in the rewinding box 4 in front of discharging area;
The automatic Mosaic sewing device further includes the first inductor 11, the second inductor 12, third inductor 13, control Button 14 and controller, the controller are pressed with the first inductor 11, the second inductor 12, third inductor 13, control respectively Button 14 and sewing machine head 6, air suction mechanism 2, positioning mechanism 7, binder sewing mechanism 3 and shedding mechanism 5 are electrically connected, and described first The right side in the feeding area of board 1 is arranged in inductor 11, and the second inductor 12 is arranged in the rear of feeding area, third inductor 13 It is arranged in the left side of discharging area;
In operation process, under 2 open state of air suction mechanism, limit that operator is formed according to the infrared ray of positioning mechanism 7 Bit identification is open and flat in feeding area by cut-parts, and wind turbine carries out exhausting to the wind inlet of feeding area by air draught box and tracheae, makes cut-parts It can entirely fix on a corresponding position;After operator starts the control button 14 started, controller controls binder sewing Mechanism 3 starts to act, and carries out cut-parts feeding first, and binder sewing mechanism 3 is moved to above the cut-parts of feeding area and presses sanction Piece, the first inductor 11 transmit a signal to controller after sensing binder sewing mechanism 3, and controller controls air suction mechanism 2 and closes Close, at this time binder sewing mechanism 3 under the control of the controller can successfully cut-parts dragging move to the position of sewing machine head 6, it is complete At reclaiming process, air suction mechanism 2 is again turned on;Then automatic Mosaic sewing is carried out, sewing machine head 6 starts sewing, in sewing machine During sewing, cut-parts are moved under the dragging effect of binder sewing mechanism 3 along the process route of splicing sewing, and sewing is made Head 6 completes the splicing sewing of fixed shape;Discharging and reset are finally carried out, binder sewing mechanism 3 will after the completion of splicing sewing Cut-parts are dragged to the discharging area of board 1 and unclamp cut-parts, and third inductor 13 senses that binder sewing mechanism 3 reaches discharging area, Controller is transmitted signals to, controller control starts shedding mechanism 5, and the scraper 51 of shedding mechanism 5 scrapes the cut-parts of discharging area It falls in the rewinding box 4 in front of discharging area, at the same time, the movement of binder sewing mechanism 3 is reset to discharging area rear, the second induction Device 12 senses that binder sewing mechanism 3 resets in place, and binder sewing mechanism 3 stops movement;It is carried out in automatic Mosaic sewing device During automatic Mosaic sewing, discharging and reset, the cut-parts of sewing to be spliced can be placed into feeding area by operator, be waited for The sewing technology of next round improves production efficiency to realize the sequence of splicing sewing technology production.
In the present embodiment, the infrared generator is provided with 4, and 4 infrared generators generate red UV light, which projects, is respectively formed cut-parts front end, rear end, left end, the corresponding limit mark of right end, the limit above feeding area Bit identification can be straight line mark, cross mark or other marks for being convenient for identifying end, and operator is according to limit mark Cut-parts are accurately placed in feeding area by instruction, realize easily and efficiently material-uploading style, and using infrared ray auxiliary splicing Cut-parts positioning contraposition, precision are high.
Further, binder sewing mechanism 3 includes binder die cap 31, Z axis motion 32, Y-axis motion 33 and X-axis motion 34, the shape and sewing shape of the binder die cap 31 match, the lower section of binder die cap 31 is provided with Cut-parts planker, the cut-parts planker are made of silica-gel sponge material, and binder die cap 31 is mounted on Z axis motion 32, Z axis Motion 32 is mounted on Y-axis motion 33, and Y-axis motion 33 is mounted on X-axis motion 34, binder die cap 31 It can be moved along Z-direction under the driving effect of Z axis motion 32, Z axis motion 32 can be in Y-axis motion 33 It is moved along Y direction under driving effect, Y-axis motion 33 can be under the driving effect of X-axis motion 34 along X-axis side To movement, finally make binder die cap 31 in the mating reaction of Z axis motion 32, Y-axis motion 33 and X-axis motion 34 The lower movement for completing spatially X, Y, Z-direction.
Preferably, the Z axis motion 32 includes Z axis guide plate 321, Z axis driving mechanism and Z axis sliding block 322, Z axis Be provided with two guide grooves being arranged along Z-direction being mutually parallel on guide plate 321, Z axis sliding block 322 be mounted on inside guide groove and Z axis sliding block 322 is driven by corresponding Z axis driving mechanism and is moved up and down in guide groove, and binder die cap 31 is fixed on Z axis sliding block 322 On, binder die cap 31 is moved along Z-direction with Z axis sliding block 322 under the driving of Z axis driving mechanism;
The Y-axis motion 33 includes Y-axis moving guide rail 331, Y-axis driving mechanism and Y-axis slide bar 332, Z axis guide plate 321 are fixed on Y-axis moving guide rail 331, and the guide groove along Y direction, Y-axis slide bar 332 are provided on Y-axis moving guide rail 331 One end it is slideably embedded in the guide groove of Y-axis moving guide rail 331, the other end of Y-axis slide bar 332 is mounted on X-axis fortune On motivation structure 34, Y-axis slide bar 332 can be along X-direction telescopic moving, in Y-axis driving machine under the driving of X-axis motion 34 Under the driving of structure, Y-axis moving guide rail 331 is moved along Y direction;
32 corresponding Z axis driving mechanism of Z axis motion, 33 corresponding Y-axis driving mechanism of Y-axis motion and X-axis 34 corresponding X-axis driving mechanism of motion provides driving force by cylinder in the prior art, motor or other component, provides The mode of driving force can be provided in such a way that driving mechanism and driven member are directly connected to, and can also be driving mechanism It is provided in such a way that gear structure, link mechanism or other connectors are indirectly connected with driven member.
Under original state, binder sewing mechanism is located at the rear position of 1 feeding area of board, when operator initiating task person opens After the dynamic control button 14 started, binder sewing mechanism 3 carries out feeding first, and X-axis motion 34 drives 332 edge of Y-axis slide bar X-direction and stretch to feeding area direction, Y-axis moving guide rail 331 together with the Z axis guide plate 321 being fixed on Y-axis moving guide rail 331, The binder die cap 31 on Z axis sliding block 322, installation Z axis sliding block 322 on Z axis guide plate 321 etc. is whole to feeding area direction Mobile, when binder die cap 31 is moved to above cut-parts, the first inductor 11 senses the movement of binder sewing mechanism in place, by signal Send controller to, binder sewing mechanism stops the movement of X-direction and closes air suction mechanism 2, and Z axis driving mechanism drives Z axis Sliding block 322 is along the guide groove slide downward on Z axis guide plate 321, and slide downward pressing is above cut-parts therewith for binder die cap 31, Z Axis driving mechanism stops driving, and binder die cap 31 is made to pass through the cut-parts planker pair of pressing effect and silica-gel sponge material to cut-parts The frictional force of cut-parts ensure that cut-parts flatness and accuracy during trailing, prevent sewing caused by cut-parts displacement It is bad;
The process for dragging cut-parts is mainly completed with Y-axis motion 33 and X-axis motion 34, in X-axis fitness machine Under structure 34 drives, the telescopic moving in the X-axis direction of Y-axis slide bar 332 of Y-axis motion 33, to make binder die cap 31 drag Cut-parts are moved along X-direction, under the driving effect of Y-axis driving mechanism, in Y-axis slide bar 332 and Y-axis moving guide rail 331 Under mating reaction, Y-axis moving guide rail 331 is moved along Y direction, to make binder die cap 31 drag cut-parts along Y direction Movement finally realizes the arbitrary displacement by cut-parts in 1 plane of board by the mutual cooperation of the movement of X-axis and Y direction, Realize the process route of different splicing sewings;
Splicing sewing is completed, cut-parts are dragged to discharging area, under third inductor 13 senses that binder sewing mechanism reaches Expect area, transmit a signal to controller, Z axis driving mechanism driving Z axis sliding block 322 moves upwards, and binder die cap 31 moves upwards Cut-parts are unclamped, binder sewing mechanism is reset on board 1 under the mating reaction of Y-axis motion 33 and X-axis motion 34 Expect the rear position in area(That is the initial position of binder sewing mechanism), and sensed by the second inductor 12, it transmits signals to Controller, binder sewing mechanism stop movement, wait for next job instruction.
Further, the shedding mechanism 5 includes the scraper 51, horizontal mobile mechanism 52 and vertical shift cylinder 53, one end of scraper 51 is mounted on horizontal mobile mechanism 52, and 51 other end of scraper stretches to discharging area, in horizontal mobile mechanism 52 Driving lower coating blade 51 can be moved along the direction of X-axis, vertical shift gas is provided with below the rear end of horizontal mobile mechanism 52 Cylinder 53, the rear end of horizontal mobile mechanism 52 can move back and forth in the vertical direction under the driving of vertical shift cylinder 53;
Under original state, the scraper 51 is located at the front end of horizontal mobile mechanism 52, when third inductor 13 senses pressure When truck stitches the arrival discharging area of mechanism 3, control system acquiescence cut-parts complete splicing sewing and have simultaneously been sent to discharging area, control at this time Device controls shedding mechanism 5 and starts discharging:The rear end of horizontal mobile mechanism 52 is lifted under the driving of vertical shift cylinder 53, is made Horizontal mobile mechanism 52 forms an inclination angle with horizontal direction, and the driving of horizontal mobile mechanism 52 makes scraper 51 be moved to horizontal shifting The rear end of motivation structure 52, the then decline of vertical shift cylinder 53 make horizontal mobile mechanism 52 decline, and scraper 51 stretches to discharging area The bottom of one end touches the top surface of discharging area and scraper 51 is located at the rear for having spliced the good cut-parts of sewing, moves horizontally machine The driving of structure 52 makes scraper 51 move to front end, during the motion, scraper by the rear end of horizontal mobile mechanism 52 along X-direction 51 scrape the cut-parts being positioned on discharging area inside the rewinding box 4 in front of discharging area, complete the automatic discharging process of cut-parts.
Preferably, the horizontal mobile mechanism 52 includes the guide shaft being arranged along X-direction, is sleeved on guide shaft Sliding block and corresponding driving cylinder, one end of scraper 51 are fixed on sliding block, driving cylinder driving lower coating blade 51 with cunning Block makees linear reciprocating motion along guide shaft;Coordinate energy without corner angle between the restriction effect of guide shaft and round guide shaft and sliding block Enough increase the smoothness during linear movement.
The processing step that splicing sewing includes following is carried out using the utility model:
(1)Cut-parts position:Under air suction mechanism open state, limit that operator is formed according to the infrared ray of positioning mechanism Mark is open and flat in feeding area by cut-parts, and air suction mechanism carries out exhausting to the wind inlet of feeding area by tracheae, cut-parts is enable to put down Site preparation is fixed on a corresponding position;
(2)Start button:Operator starts the control button started, and controller control binder sewing mechanism starts to act;
(3)Cut-parts feeding:Binder sewing mechanism is moved to above the cut-parts of feeding area and presses cut-parts, the first inductor Controller is transmitted a signal to after sensing binder sewing mechanism, controller controls air suction mechanism and closes binder sewing mechanism simultaneously The position that cut-parts dragging is moved to sewing machine head, completes cut-parts feeding, and air suction mechanism is again turned on;
(4)Automatic Mosaic sewing:Sewing machine head starts sewing, and during sewing machine is sewed, cut-parts are in binder sewing It is moved along the process route of splicing sewing under the dragging effect of mechanism, sewing machine head is made to complete the splicing sewing of fixed shape;
(5)Discharging and reset:Cut-parts are dragged to the discharging area of board and unclamp cut-parts by binder sewing mechanism, third induction Device senses that binder sewing mechanism reaches discharging area, transmits signals to controller, and controller control starts shedding mechanism, discharging The scraper of mechanism scrapes the cut-parts of discharging area in the rewinding box in front of discharging area, at the same time, the movement of binder sewing mechanism It is reset to discharging area rear, the second inductor senses that binder sewing mechanism resets to position, and binder sewing mechanism stops movement.
In continuous production process, in automatic Mosaic sewing device progress automatic Mosaic sewing, the process of discharging and reset In, operator can be completed at the same time step(1)Cut-parts positioning operation, the cut-parts of sewing to be spliced are placed into feeding area, Cut-parts positioning to be done is completed at the same time the reset of binder sewing mechanism, and operator can be with step(2)The operation of start button, effectively Realize the continuity of splicing sewing technology.
The utility model is incuded by inductor and is pressed on the one hand using inductor with hop controller control splicing sewing technology Truck stitched the stage of the position judgment sewing of mechanism 3 to make controller that corresponding part of appliance be driven to be acted, both accurately Again efficiently, during entire splicing sewing, operator only needs cut-parts to be placed into feeding area and in the booster action of positioning mechanism 7 The lower positioning for completing cut-parts, high degree of automation effectively increase the production efficiency of splicing sewing technology;On the other hand it adopts The positioning that the limit mark auxiliary cut-parts of cut-parts are formed with infrared ray, eliminates the design and peace of mechanical part used for positioning Dress, has saved cost, simplifies positioning process, and easy to operate, quick and positioning accuracy height is conducive to the matter for improving splicing sewing Amount.
The utility model coordinates completion splicing sewing technology in such a way that binder die cap 31 drags cut-parts, on the one hand passes through Appropriate pressing active force of the binder die cap 31 to cut-parts, it is ensured that cut-parts flatness during splicing sewing, to ensure vehicle The quality of seam, the friction force appropriate of the cut-parts planker and cut-parts that are on the other hand arranged by 31 bottom of binder die cap, can Make the directly dragging cut-parts of binder die cap 31 and prevent cut-parts dislocation bad, using pressing force and friction fit dragging cut-parts movement Mode, no longer need to cut-parts bottom increase backing plate, reduce the use of parts, it is cost-effective, in addition, if using upper padding plate In addition the mode of cover board moves cut-parts, it will increase the difficulty that cut-parts contraposition, positioning and cut-parts are placed, the utility model passes through pressure The setting of material die cap 31 simplifies technique, solves the difficult point of cut-parts placement positioning, while the binder die cap 31 of the utility model Shape it is consistent with the shape of sewing coincide, the shape of binder die cap 31 is as guide plate during splicing sewing, sewing needle edge The shape cabling of binder die cap 31, it is ensured that splice the normalization of the cut-parts of sewing, the quality of splicing sewing is improved, for not The cut-parts of similar shape and different splicing sewing shapes can design corresponding binder die cap 31, by replacing different binder die caps It 31 and walks sequence of threads and is adapted to a variety of splicing sewings, there is higher applicability and practical value.
The description of the embodiments and the specification only illustrate the principle of the present utility model and most preferred embodiment, is not taking off Under the premise of from the spirit and scope of the utility model, the utility model also has various changes and improvements, these changes and improvements It both falls in claimed the scope of the utility model.

Claims (8)

1. a kind of automatic Mosaic sewing device, including board, air suction mechanism, positioning mechanism, binder sewing mechanism, shedding mechanism, It is characterized in that:
Sewing machine head is provided on the board, the right side of sewing machine head is feeding area, and the left side of sewing machine head is discharging area, on Material is provided with multiple wind inlets in area;
The air suction mechanism is connected by tracheae and the wind inlet of feeding area;
The positioning mechanism includes the infrared generator for generating infrared ray, and the infrared generator is mounted on upper Expect that the top in area, the infrared ray that infrared generator generates are formed and the matched gag lever post of cut-parts shape above feeding area Know, cut-parts are accurately placed the feeding area of board for less important work person by limit mark;
Binder sewing mechanism is mounted on board, and binder sewing mechanism is used for during sewing that cut-parts are same by flattening When drive cut-parts movement according to sewing route move to complete sewing technology;
The left side in board discharging area is arranged in the shedding mechanism, scraper is provided on shedding mechanism, the scraper is used for will be complete It is scraped in the rewinding box in front of discharging area at the cut-parts of sewing;
The automatic Mosaic sewing device further includes the first inductor, the second inductor, third inductor, control button and control Device, the controller respectively with the first inductor, the second inductor, third inductor, control button and sewing machine head, air draught Mechanism, positioning mechanism, binder sewing mechanism and shedding mechanism electrical connection, first inductor are arranged in the feeding area of board Right side, the second inductor are arranged at the rear of feeding area, and third inductor is arranged in the left side of discharging area.
2. automatic Mosaic sewing device according to claim 1, it is characterised in that:The infrared generator setting There are 4, the infrared ray that 4 infrared generators generate is respectively formed cut-parts front end, rear end, left end, the corresponding limit of right end Mark.
3. automatic Mosaic sewing device according to claim 1, it is characterised in that:It is described limit be identified as rectilinear form, Cross shape or other shapes positioned convenient for identification.
4. automatic Mosaic sewing device according to claim 1, it is characterised in that:Binder sewing mechanism includes pressure Expect die cap, Z axis motion, Y-axis motion and X-axis motion, the shape and sewing shape kissing of the binder die cap It closes, cut-parts planker is provided with below binder die cap, the cut-parts planker is made of silica-gel sponge material, the installation of binder die cap On Z axis motion, Z axis motion is mounted on Y-axis motion, and Y-axis motion is mounted on X-axis motion On, binder die cap can move under the driving effect of Z axis motion along Z-direction, and Z axis motion can be moved in Y-axis It is moved along Y direction under the driving effect of mechanism, Y-axis motion can be under the driving effect of X-axis motion along X-axis Direction moves.
5. automatic Mosaic sewing device according to claim 4, it is characterised in that:The Z axis motion includes that Z axis is led Plate, Z axis driving mechanism and Z axis sliding block are provided with two guide grooves being arranged along Z-direction being mutually parallel, Z on Z axis guide plate Axis sliding block is mounted on inside guide groove and Z axis sliding block is driven by corresponding Z axis driving mechanism and moved up and down in guide groove, binder die cap It is fixed on Z axis sliding block, binder die cap is moved along Z-direction with Z axis sliding block under the driving of Z axis driving mechanism.
6. automatic Mosaic sewing device according to claim 5, it is characterised in that:The Y-axis motion includes that Y-axis is moved Dynamic guide rail, Y-axis driving mechanism and Y-axis slide bar, Z axis guide plate are fixed on Y-axis moving guide rail, and edge is provided on Y-axis moving guide rail The guide groove of Y direction, one end of Y-axis slide bar is slideably embedded in the guide groove of Y-axis moving guide rail, Y-axis slide bar The other end be mounted on X-axis motion on, under the driving of X-axis motion Y-axis slide bar can along X-direction telescopic moving, Under the driving of Y-axis driving mechanism, Y-axis moving guide rail is moved along Y direction.
7. automatic Mosaic sewing device according to any one of claims 1 to 6, it is characterised in that:The shedding mechanism includes One end of the scraper, horizontal mobile mechanism and vertical shift cylinder, scraper is mounted on horizontal mobile mechanism, the scraper other end Discharging area is stretched to, can be moved along the direction of X-axis in the driving lower coating blade of horizontal mobile mechanism, the rear end of horizontal mobile mechanism Lower section is provided with vertical shift cylinder, and the rear end of horizontal mobile mechanism can be in the vertical direction under the driving of vertical shift cylinder It moves back and forth.
8. automatic Mosaic sewing device according to claim 7, it is characterised in that:The horizontal mobile mechanism includes edge Guide shaft, the sliding block being sleeved on guide shaft and corresponding driving cylinder, the one end of scraper for X-direction setting are fixed on sliding block On, in the driving lower coating blade for driving cylinder as sliding block makees linear reciprocating motion along guide shaft.
CN201820046349.2U 2018-01-11 2018-01-11 A kind of automatic Mosaic sewing device Expired - Fee Related CN207828534U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108130655A (en) * 2018-01-11 2018-06-08 佛山市南海No.1实业有限公司 A kind of automatic Mosaic sewing device and its sewing technology
CN109281071A (en) * 2018-09-19 2019-01-29 上海傲图智能科技有限公司 Intelligent sewing work station and its processing method
CN111806795A (en) * 2020-07-21 2020-10-23 陈晓瑜 Automatic non-woven fabric bag opening machine
CN113638139A (en) * 2021-10-18 2021-11-12 南通语森家纺科技有限公司 Sewing machine cloth feeding control device with adjusting and cloth swinging functions

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108130655A (en) * 2018-01-11 2018-06-08 佛山市南海No.1实业有限公司 A kind of automatic Mosaic sewing device and its sewing technology
CN109281071A (en) * 2018-09-19 2019-01-29 上海傲图智能科技有限公司 Intelligent sewing work station and its processing method
CN111806795A (en) * 2020-07-21 2020-10-23 陈晓瑜 Automatic non-woven fabric bag opening machine
CN113638139A (en) * 2021-10-18 2021-11-12 南通语森家纺科技有限公司 Sewing machine cloth feeding control device with adjusting and cloth swinging functions
CN113638139B (en) * 2021-10-18 2021-12-21 南通语森家纺科技有限公司 Sewing machine cloth feeding control device with adjusting and cloth swinging functions

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